Bullet Barbecue 98110 Quick reference guide

ASSEMBLY & OPERATING INSTRUCTIONS
MODEL #98110 BULLET 4 BURNER STAINLESS STEEL, BUILT-IN, L.P. (PROPANE)
MODEL #98111 BULLET 4 BURNER STAINLESS STEEL, BUILT-IN, N.G. (NATURAL GAS)

TABLE OF CONTENTS PAGE #
SAFETY INSTRUCTIONS……………………...…………………………………………………….………………………..………………………...2
THE LOCATION FOR YOUR GRILL…………..…………………………………………………………….....……….…………………........2
CHECKING FOR GAS LEAKS………………………………………………………………………………………...…..……………………..2
NATURAL GAS SAFETY…………………………………….……………………….……..………………….……………….…..…….……...3
PROPANE GAS SAFETY…………………………………………………………………………………………………….….………………..4
INSTALLATION INSTRUCTIONS…………………………………………………………………………………………..………………….…….....5
SPECIFICATIONS FOR BARBECUE STRUCTURE…………………………….……………………………...………..……………………5
CONNECTING TO GAS SOURCE…………………………………………………..………………...…………………………………….......5
NATURAL GAS CONNECTIONS……………………………………………..….………….….….….……….…….……………………….….5
PROPANE GAS CONNECTIONS………………………………………...….……..…..….…….………….…….…...…….…….…….….......5
OUTDOOR NATURAL GAS BBQ INSTALLATION SPECIFICATIONS………………………………….….….…..…………………..……6
OUTDOOR PROPANE GAS BBQ INSTALLATION SPECIFICATIONS…….….….….…….………………………………..…..………….7
INSPECTING / CLEANING BURNERS AND GAS VALVE ORIFICES…………….….…….…….………………..……….……....….……….…8
BURNER CLEANING.................................................................................................................................................................................8
BURNER SHUTTER CLIP INSPECTION /ADJUSTMENT…………………….……………………………..….….….….…………….…...8
BURNER REPLACEMENT INTO INSERT…………………………………………………….….…..….…..….…..……..…...……...………9
IGNITOR / ELECTRODE CHECK……………………………………………………………………………….….……………….……..…….9
BURNER OPERATION CHECK………………………….………………….….….….….….….….….….….….…….……………….….……9
COOKING COMPONENT INSTALLATION………………………………………………………………………………..………………...…….….11
LIGHTING & OPERATING INSTRUCTIONS……………………….….…….………………...…….....….………………....…...…………..……..12
LIGHTING PROCEDURES……………………………………………………….……………..…...….….…..…......…......….…............…...12
OPERATING PROCEDURE…………………………………………………….…………..….….……………………….…….…..…...….….12
COOKING TEMPERATURES…………………………………………….…..….…..……..…….…….…..……...……………..….………….12
CLEANING & MAINTENANCE…………………………………………………………………………………………..……………..………………14
TROUBLESHOOTING………………………………...........................................................................................................................................15
IF GRILL FAILS TO OPERATEPROPERLY...........................................................................................................................................15
YELLOW FLAME......................................................................................................................................................................................16
FLASH BACK............................................................................................................................................................................................16
PARTS LIST………………………………………………………………………………………………………………………………......................17
EXPLODED ILLUSTRATION………………………………………………………………………….……….…….…………….….….……………18
LIMITED WARRANTY…………………………………….………….…….……….……………….…………….………...….…..…..…...…………19
- READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND BE SURE YOUR GRILL ISPROPERLY INSTALLED, ASSEMBLED AND
CARED FOR. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS BODILYINJURY AND/OR PROPERTY DAMAGE.
IF YOU HAVE QUESTIONS CONCERNING ASSEMBLY OR OPERATION, CONSULT YOUR DEALER, GAS APPLIANCE SERVICE
REPRESENTATIVE ORYOUR GAS COMPANY.
- NOTE TO INSTALLER:
LEAVE THESE INSTRUCTIONS WITH THE CONSUMER AFTER INSTALLATION.
- NOTE TO THE CONSUMER:
RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.
- THIS OUTDOOR COOKING GAS APPLIANCE IS NOT INTENDED TO BE INSTALLED IN OR ON RECREATIONAL VEHICLESAND/OR
BOATS.
*FOR WARRANTY PURPOSES, PLEASE RECORD YOUR MODEL NUMBER, SERIAL NUMBER, DATE OF PURCHASE & A COPY OF YOUR
RECEIPT OR INVOICEIN THE BACK OF YOUR MANUAL ON PAGE 19.
Revision: 01/2012 1

SAFETY INSTRUCTIONS
This gas grill must be installed in accordance with local codes or, if in an area without local codes, with the latest edition of the National Fuel Gas
Code ANSI Z223.1. In Canada, installation must conform to the standard CAN/ CGA 1-b149.1 and/or .2 (Installation Code for Gas Burning
Appliances and Equipment) and any local codes.
WARNING: Fuels used in gas or oil-fired appliances and the products of combustion of such fuels, contain chemicals known to the State of
California to cause cancer, birth defects and/or reproductive harm. This warning is issued pursuant to California Health & Safety Code Sec.
25249.6.
THE LOCATION FOR YOUR GRILL
DO NOT use your gas grill in garages, porches, breezeways, sheds or other enclosed areas. Your gas grill is to be used OUTDOORS ONLY,
with at least 21 inches clearance from the back and side of any combustible surface. The grill should not be placed under or on top of any surface
that will burn. Do not obstruct the flow of combustion and ventilation air around the grill housing.
PROTECT CHILDREN: Keep children away from the grill during use and until the grill has cooled after you are finished. Do not allow children to
operate the grill.
CHECKING FOR GAS LEAKS
NEVER TEST FOR GAS LEAKS WHILE THE GRILL IS LIT! Prior to the first use and at the beginning of each new season (or, if using LP,
whenever gas cylinder is changed),it is a mustthat youcheck for gas leaks. Follow these steps:
1. Make a soap solution by mixing one part liquid detergent and one part water.
2. Turn off heat control valve(s), and then turn on gas at source.
3. Apply the soap solution to all gas connections: bubbles will appear in the soap solution if connections are not properly sealed. Tighten or repair
as necessary.
4. If you have a gas leak that you cannot repair, turn off the gas at the source, disconnect fuel line from the grill and immediately call your grill
dealer and gas supplier for professional assistance.
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FOR YOUR SAFETY...
DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
DO NOT store empty or full spare gas cylinders and/or chemicals under or near this or any other appliance.
Keep the fuel hose and electrical cord away from hot surfaces. Protect the fuel hose from dripping grease. Avoid unnecessary
twisting of the hose.Visually inspect the hose prior to each use for cuts, cracks excessive wear or other damage and replace if
necessary.
NEVER test for gas leaks with a lighted match or open flame.
NEVER light grillwith lid closed or before checking to ensure burner tubes are fully seated over gas valve orifices.
NEVER lean over cooking surface while lighting grill. Use barbecue tools with wood handles and goodquality insulated oven
mitts when operating grill.
IF YOU SMELL GAS...
1. Shutoff gas to the appliance at its’ source.
2. Extinguish any open flame.
3. Open grilllid to release any accumulation of fumes.
4. If gas odor persists, immediately contact your gas supplier.
READ CAREFULLY BEFORE ASSEMBLY AND OPERATION OF YOUR GRILL

SAFETY INSTRUCTIONS (CONT.)
NATURAL GAS SAFETY
Your Natural Gas grill is designed to operate on natural gas ONLY, at a pressure of 4” water column (W.C.) regulated at the natural gas regulator
attached at the back of the grill. Check with your gas utility for local gas pressure and with your local municipality for building code requirements.
Check with your gas utility or with local building codes for instructions to install gas supply line, or call a licensed and knowledgeable installer.
It is recommended that an “ON-OFF” shutoff valve be installed at the gas supply source:
- Outdoors after gas line piping exits outside wall and before quick-disconnect or before gas line piping enters ground.
- Indoors in the branch fuel line in an accessible location near the supply line.
Pipe sealing compound or pipe thread tape of the type resistant to the action of natural gas must be used on all male pipe thread. Apply
compound or tape to at least the first three threads when making the connection.
Disconnect your gas grill from fuel source when the gas supply is being tested at high pressures. This appliance and its individual shutoff valve
must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of 1/2 psig (3.5 kPa).
Turn off your gas grill when the gas supply is being tested at low pressures. This appliance must be isolated from the gas supply piping system by
closing its individual valve.
WARNING: Gas valves are preset at the factory to operate on LP or natural gas. If you wish to convert to a different gas type, be sure to contact
your grill dealer, licensed plumber or authorized service center for further details. Conversion kits are not sold to the general public and require a
professional to perform service. Failure to properly convert a unit can cause serious injury to yourself and/or others, irreparable damage to your
grill and void of warranty.
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SAFETY! BEWARE OF SPIDERS
CAUTION: BURNERS MUST BE INSPECTED AND CLEANED BEFORE FIRST USE.
Spiders andsmall insects occasionally spin webs or makenests in theburners during warehousing,transit and/or after long periods of non-use.
These webs can lead to a gas flow obstruction, which could result in a fire in and around the burner tubes. This type of fire is known as “FLASH-
BACK” and can cause serious damage to your grill and create an unsafe operating condition for the user. Although an obstructed burner tube is
not the only cause of “FLASH BACK” it is the most common cause, and frequent inspection and cleaning of the burners is necessary.

SAFETY INSTRUCTIONS (CONT.)
PROPANE GAS SAFETY
Your Propane gas grill is designed to operate on propane gas ONLY, at a pressure regulated at 11” water column (W.C.) when equipped with the
correct propane orifices on the valves and a propane regulator on the supply line regulated atthe residential meter.
Your propane gas grill is designed to be used with a standard 20 lb gas cylinder. In the United States, the gas cylinder must be constructed and
marked in accordance with specifications of the US Department of Transportation for Propane Gas Cylinders.
Always keep cylinder securely fastened in an upright position.
Never connect an unregulated propane gas cylinder to the grill.
Do not subject Propane cylinders to excessive heat.
CAUTION: Never store a Propane gas cylinder inside a building or in the vicinity of any gas-burning appliance.
WARNING: Gas valves are preset at the factory to operate on LP or natural gas. If you wish to convert to a different gas type, be sure to contact
your grill dealer, licensed plumber or authorized service center for further details. Conversion kits are not sold to the general public and require a
professional to perform service. Failure to properly convert a unit can cause serious injury to yourself and/or others, irreparable damage to your
grill and void of warranty.
4
SAFETY! BEWARE OF SPIDERS
CAUTION: BURNERS MUST BE INSPECTED AND CLEANED BEFORE FIRST USE.
Spiders andsmall insects occasionally spin webs or makenests in theburners during warehousing,transit and/or after long periods of non-use.
These webs can lead to a gas flow obstruction, which could result in a fire in and around the burner tubes. This type of fire is known as “FLASH-
BACK” and can cause serious damage to your grill and create an unsafe operating condition for the user. Although an obstructed burner tube is
not the only cause of “FLASH BACK” it is the most common cause, and frequent inspection and cleaning of the burners is necessary.
WARNING
•Do not store a spare or disconnected liquid propane cylinder under or near
this barbecue.
•A dented or rusty liquid propane cylinder may be hazardous and should be
check by your liquid propane provider.
•Do not use a liquid propane cylinder with a damaged valve.

INSTALLATION INSTRUCTIONS
Your Built-in Gas Grill comes to you fully assembled. We strongly recommend professional installation and hookup of the Gas BBQ grill. These
instructions will provide you with the measurements necessary for you or your builder to construct a masonry structure to house your outdoor gas
grill.
NOTE TO INSTALLER: Leave these instructions with the consumer for future reference. The grill must be installed in accordance with all local
building codes.
SPECIFICATIONS FOR BARBECUE STRUCTURE
1. Your choice of masonry can be used for cabinet construction for the built-in gas grill; however it must be non-combustible material. Keep in
mind when choosing a location for your grill that it should NOT be located under any overhead combustible construction. Upper and ground level
vents must be provided for combustion air on both sides of built-in cabinet. Vents on BBQ insert must remain unobstructed to allow for combustion
air and ventilation.
2. The BBQ grill requires a wall opening of the following dimensions: See PAGES 6 & 7 for different models.
3. Place gas grill assembly into wall opening as shown in illustration on pages 6 & 7. BBQ rests on side and back edges of the BBQ insert.
4. For propane gas LP TANK STORAGE AREA MUST BE ISOLATED FROM GRILL AND VENTED.
5. Do not use any combustible materials for this construction. Minimum horizontal clearance to adjacent combustible surface from side and back of
the grill must be 21 inches. A 6 inch clearance is required behind grill to allow front portion of hood to open and for ventilation purposes.
CONNECTING TO GAS SOURCE
Refer to the following instructions and illustrations for typical gas supply connections. We strongly suggest professional installation and hook-up of
the Gas BBQ.
IMPORTANT: Before connecting grill to gas source, make sure BBQ Grill control knobs are in “OFF” position.
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PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING YOUR GAS GRILL
NATURAL GAS CONNECTIONS
- Pipe sealing compound or pipe thread tape of the type resistant to the
action of natural gas must be used on all male pipe thread.
- Apply compound or tape to at least the first three threads when making the connection.
- Remove plastic cap from regulator installed on grill.
- Attach stainless steel flex line 3/8” flare-female end to the regulator.
- Attached the other end of flex line to shut-off valve through a nipple.
- Attach a shut-off valve to gas supply pipe.
PERFORM GAS LEAK CHECK – REFER TO PAGE 2
PROPANE GAS CONNECTIONS
- In the United States, the LP gas pressure regulator and hose assembly supplied with this
unit must be used without alteration. If this assembly needs to be replaced, use only the
type 1 specified in the parts list supplied with this unit. Use a LP tank with a type 1 cylinder
valve.
- Make sure the tank is firmly secured in an upright position.
- Turn the black coupling nut of the hose and regulator assembly in a clockwise direction.
- Make sure it is completely threaded onto the cylinder valve before turning gas supply on.
PERFORM GAS LEAK CHECK – REFER TO PAGE 2

INSTALLATION INSTRUCTIONS (CONT.)
OUTDOOR NATURAL GAS BBQ INSTALLATION SPECIFICATIONS
NOTE:
- Vents must be provided for combustion air and ventilation on both sides of built-in cabinet.
- When choosing a location for your gas grill keep in mind that it should never be located under any overhead combustible construction.
- The sides and back of the grill should not be any closer than 21 inches to combustible construction.
-DO NOT store empty or full spare tanks under or near this or any other appliance.
- There must be a minimum of 6” counter space behind the grill in order to allow the grill hood to clear properly.
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INSTALLATION INSTRUCTIONS (CONT.)
OUTDOOR PROPANE GAS BBQ INSTALLATION SPECIFICATIONS
NOTE:
- Vents must be provided for combustion air and ventilation on both sides of built-in cabinet.
- When choosing a location for your gas grill keep in mind that it should never be located under any overhead combustible construction.
- The sides and back of the grill should not be any closer than 21 inches to combustible construction.
-DO NOT store empty or full spare tanks under or near this or any other appliance.
- There must be a minimum of 6” counter space behind the grill in order to allow the grill hood to clear properly.
7

INSPECTING I CLEANING BURNERS AND GAS
VALVE ORIFICES
By following these cleaning procedures on a timely basis, your grill will be kept clean and working properly with minimum effort.
CAUTION – Always turn off the gas supply prior to clearing your grill.
BURNER CLEANING
1. Remove burner from the grill insert (See drawing below). Bend a stiff wire (a light-weight coat hanger works well) into a small hook as shown to
the right. Run the hook through each burner tube and burner several times.
2. Use a narrow bottlebrush with a flexible handle. Run the hook through each burner tube and burner several times.
3. Wire brush entire outside surface of burner to remove loose corrosion.
4. Clean any clogged hole with a stiffwire (such as an open paper clip).
5. Inspect the burner assembly for any openings caused by corrosion.
BURNER SHUTTER CLIP INSPECTION / ADJUSTMENT
The burners are set to a factory setting; however the air to fuel mixture may need to be adjusted to accommodate different gas pressures. In order
to adjust the air to fuel mixture, loosen the screw and rotate the shutter clip to the appropriate setting (see diagrams below). Tighten the screw and
repeat adjustment procedure to the remaining burners. This should improve burner efficiency.
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INSPECTING / CLEANING BURNERS AND GAS
VALVE ORIFICES (CONT.)
BURNER REPLACEMENT INTO INSERT
CAUTION – Always turn off the gas supply prior to clearing your grill.
1. Replace burner back into the grill insert. There is no need to replace the cotter pin back into the cast peg, it is for shipping purposes only.
2. Check the burner for proper location after replacing. Make sure the valve orifices are inside of the burner tubes (see drawing below). If the
valve orifices do not fit inside the burner tubes, lighting the burners may cause explosion and/or fire.
IGNITOR I ELECTRODE CHECK
With all control knobs set to “OFF”, check each igniter individually for presence of spark at electrode. In turn, push each control knob in fully and
turn slowly abouta 1/4 turn to the left (counter-clockwise) until a click is heard; the trigger hitting the strike block should produce a blue spark at the
electrode tip. Return control knob to “OFF” before checking next igniter.
BURNER OPERATION CHECK
NOTE: Upon first assembly the gas lines and burners will be full of air. In order for the burners to light properly the lines must fill with gas. It may
require several attempts at lighting the burners before you are successful.
1. With BBQ Grill control knobs in “OFF” position, turn on the Gas supply.
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