Bustec ProDAQ 6140 User manual

USER MANUAL
ProDAQ LXI Instruments
ProDAQ 6140
LXI Matrix Switching Unit
PUBLICATION NUMBER: 6140-XX-UM-1000
Copyright, © 2017, Bustec Production, Ltd.
Bustec Production, Ltd.
Bustec House, Shannon Business Park, Shannon, Co. Clare, Ireland
Tel: [phone], FAX: [phone]

PROPRIETARY NOTICE
This document and the technical data herein disclosed, are proprietary to Bustec
Production Ltd., and shall not, without express written permission of Bustec
Production Ltd, be used, in whole or in part to solicit quotations from a competitive
source or used for manufacture by anyone other than Bustec Production Ltd. The
information herein has been developed at private expense, and may only be used for
operation and maintenance reference purposes or for purposes of engineering
evaluation and incorporation into technical specifications and other documents,
which specify procurement of products from Bustec Production Ltd.. This document
is subject to change without further notification. Bustec Production Ltd. Reserve the
right to change both the hardware and software described herein.

ProDAQ 6140 LXI Matrix Switching Unit User Manual
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Table of Contents
1. Introduction..................................................................................................................7
1.1. Overview ..........................................................................................................................7
1.2. Theory of Operation ........................................................................................................8
1.3. Applications.....................................................................................................................8
1.4. Monitoring........................................................................................................................8
1.5. Calibration........................................................................................................................9
1.6. Fault Insertion................................................................................................................10
2. Specifications.............................................................................................................11
2.1. Available Versions.........................................................................................................11
2.2. General...........................................................................................................................11
2.3. Relay Ratings.................................................................................................................11
2.4. Signal Connectors.........................................................................................................11
2.5. Network Interface ..........................................................................................................11
2.6. LXI Device Capabilities .................................................................................................11
2.7. Environmental Specifications.......................................................................................12
2.8. Power Supply.................................................................................................................12
3. Getting Started...........................................................................................................13
3.1. Unpacking and Inspection............................................................................................13
3.2. Front Panel.....................................................................................................................13
3.2.1. Switches and Indicators............................................................................................13
3.2.2. Connectors...............................................................................................................14
3.3. Rear Panel Connectors .................................................................................................14
3.4. Mounting the ProDAQ 6140 in a 19” Rack ...................................................................15
3.5. Device Discovery...........................................................................................................15
3.5.1. Accessing the ProDAQ 6140 using Multicast DNS...................................................15
3.5.2. Discovering the ProDAQ 6140 using VXI-11 Broadcast............................................16
4. Web Page Operation..................................................................................................17
4.1. Instrument Home Page..................................................................................................17
4.2. IP Configuration.............................................................................................................18
4.3. Relay Configuration.......................................................................................................20
4.3.1. Relay Operation........................................................................................................21
4.3.2. Aliases......................................................................................................................23
4.3.3. Presets.....................................................................................................................24
4.4. Device Status.................................................................................................................26
4.5. Advanced Status............................................................................................................26
4.6. System Log....................................................................................................................27
4.7. Device Configuration.....................................................................................................28

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4.7.1. General Settings.......................................................................................................28
4.7.2. Fan Settings.............................................................................................................29
4.7.3. Security Settings.......................................................................................................29
4.7.4. Firmware Update......................................................................................................30
4.8. Datasheet and Manual Pages .......................................................................................31
5. Software Driver ..........................................................................................................33
5.1. Installation .....................................................................................................................33
5.2. Soft Front Panel.............................................................................................................33
5.2.1. Starting the Soft Front Panel ....................................................................................33
5.2.2. Operating the Soft Front Panel.................................................................................35
5.3. Using the VXIplug&play Driver.....................................................................................42
5.3.1. Connecting to the device..........................................................................................42
5.3.2. Operating Relays......................................................................................................43
5.3.3. Using the internal Voltage Reference .......................................................................46
5.3.4. Storing and retrieving Aliases...................................................................................47
5.3.5. Managing Presets.....................................................................................................48
6. Connector Pin-outs....................................................................................................49
6.1. Signal channels X1 - X96 (200-pin Molex LFH connector)..........................................49
6.2. Signal channels X97 - X192 (200-pin Molex LFH connector)......................................50
6.3. Signal channels Y1 - Y96 (200-pin Molex LFH connector)..........................................51
6.4. Signal channels Y97 - Y192 (200-pin Molex LFH connector)......................................52
6.5. Rear Bus Daisy-Chaining..............................................................................................53

ProDAQ 6140 LXI Matrix Switching Unit User Manual
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Table of Figures
Figure 1 - ProDAQ 6140 LXI Matrix Switching Unit usage _______________________________ 7
Figure 2 - ProDAQ 6140-AA Front Panel ___________________________________________ 13
Figure 3 - ProDAQ 6140-AB Front Panel ___________________________________________ 13
Figure 4 - ProDAQ 6140 Rear Panel_______________________________________________ 14
Figure 7 - Bustec VISA Agent Popup-menu showing LXI Devices ________________________ 15
Figure 8 - ProDAQ 6140 discovered using the VISA Configuration Utility __________________ 16
Figure 9 - Instrument Home Page _________________________________________________ 17
Figure 10 - IP Configuration Page_________________________________________________ 18
Figure 11 - Relay Configuration Page ______________________________________________ 20
Figure 12 - Single relay operation _________________________________________________ 21
Figure 13 - Toggling several relay states____________________________________________ 21
Figure 14 - Applying the changes _________________________________________________ 22
Figure 15 - Open/Close Relays Tab _______________________________________________ 22
Figure 16 - Using a list expression ________________________________________________ 23
Figure 17 - Selecting a Channel Name (Alias) Field for Editing __________________________ 24
Figure 18 - Editing the Channel Name (Alias) for Channel X2 ___________________________ 24
Figure 19 - Aliases Tab _________________________________________________________ 24
Figure 20 - Presets Tab_________________________________________________________ 24
Figure 21 - Preset Name Display__________________________________________________ 25
Figure 22 - “preset not saved” Warning _____________________________________________ 25
Figure 23 - Manage Presets Dialog________________________________________________ 25
Figure 24 - Device Status Page___________________________________________________ 26
Figure 25 - Advanced Status Page ________________________________________________ 26
Figure 26 - System Log Page ____________________________________________________ 27
Figure 27 - Device Configuration Page _____________________________________________ 28
Figure 28 - General Settings Page ________________________________________________ 28
Figure 29 - Fan Settings Page____________________________________________________ 29
Figure 30 - Security Settings Page ________________________________________________ 30
Figure 31 - Firmware Update Page ________________________________________________ 30
Figure 32 - Firmware Update Progress _____________________________________________ 31
Figure 33 - Example Installation Dialog_____________________________________________ 33
Figure 34 - Selecting the Connection Method ________________________________________ 34
Figure 35 - Specifying the Instrument Address _______________________________________ 34
Figure 36 - Demo Mode Model Selection ___________________________________________ 35
Figure 37 -Soft Front Panel Application User Interface_________________________________ 36
Figure 38 - Switching a Relay to its “Closed” State ____________________________________ 36
Figure 39 - Relays X3, X4, Y3 and Y4 are toggled, but not switched on the ProDAQ 6140 ____ 37
Figure 40 - After Apply Button was pressed _________________________________________ 37
Figure 41 - Relay Context Menus _________________________________________________ 38
Figure 42 - Using a List Expression________________________________________________ 38
Figure 43 - Selecting a Channel Name (Alias) Field for Editing __________________________ 39
Figure 44 - Editing the Alias for Channel X1 _________________________________________ 39
Figure 45 - Alias Context Menu Example ___________________________________________ 39
Figure 46 - Save Preset Dialog ___________________________________________________ 40
Figure 47 - Load Preset Dialog ___________________________________________________ 40
Figure 48 - Preset Name Display__________________________________________________ 40
Figure 49 - “preset not saved” Warning _____________________________________________ 41
Figure 50 - Manage Presets Dialog________________________________________________ 41
Figure 51 - Connecting to the ProDAQ 6140_________________________________________ 42
Figure 52 - Operating a Relay ____________________________________________________ 43
Figure 53 - Switching multiple Relays ______________________________________________ 45
Figure 54 - Setting the State of all Relays __________________________________________ 46
Figure 55 - Using the internal Voltage Reference _____________________________________ 47

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Figure 56 - Setting an Alias ______________________________________________________ 48
Figure 57 - “X”/”Y” Signal Connectors Pin Number Assignment __________________________ 49
Figure 6-58 Rear panel view of Bus Daisy Chain connector_____________________________ 53

ProDAQ 6140 LXI Matrix Switching Unit User Manual
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Reference Documents
Title
Number
Bustec VISA Library and Tools
8200-XX-UM
ProDAQ 3202 Voltage Reference Datasheet
3202-XX-DS
Glossary
DAC
-
Digital-to-Analog Converter
FIFO
-
First-in First-out Memory
Sample
-
16-bit number representing an analog value
Motherboard
-
ProDAQ Motherboard or Carrier featuring function card slots to
install ProDAQ function cards in
Safety
This equipment contains voltage hazardous to human life and safety
and is able to inflict personal injury. Disconnect the device from the AC
line (mains) before opening the covers as described in chapter 3.4.
To operate this device, use a three-conductor power cord and an
power outlet providing protective earth. Do not use a two-conductor
extension cord or a three-prong/two-prong adapter.
If you replace the power cord provided, make sure that the
replacement is rated for the power consumption stated in the
specifications.
Do not position the device so that it is difficult to operate the
disconnecting device.
If the equipment is used in a manner not specified by the
manufacturer, its safety may be impaired.
Waste Electrical and Electronic Equipment (WEEE)
This product complies with the WEEE Directive 2002/96/EC marking
requirement. The affixed product label indicates that you must not
discard this electrical product in domestic household waste.
Product Category: Monitoring and Control Instrumentation
To return unwanted products, contact Bustec Ltd.
!
!

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1. Introduction
1.1. Overview
The ProDAQ 6140 provides a relay matrix which can be fitted between the sensors and actuators
on a device under test and the data acquisition and control system. It allows to separately
connect/disconnect the signals from either side and concurrently to connect them to an internal
bus. In this way signals can be routed via the bus to new destinations or the bus can be used to
monitor or supply test signals. This allows calibrating and debugging the system without
disconnecting and separating channels throughout the system wiring.
Figure 1 - ProDAQ 6140 LXI Matrix Switching Unit usage
All relays are latching DPST type relays which keep their set connection even during power off. For
the DAQ/DUT signals high-density connectors with Low Force Helix contacts are used. Test
signals can be accessed via standard 4mm banana-style sockets on the front panel. For scalability,
the bus signals can be daisy-chained to additional ProDAQ 6140 units via D-Sub connectors on the
rear panel.
The ProDAQ 3202 Voltage Reference plug-in can be installed in the unit and can be connected to
either one of the four bus lines.
The ProDAQ 6140 LXI Matrix Switching Unit is a fully compliant LXI device supporting all LXI core
functions via a Gigabit LAN interface.
ProDAQ 6140 Matrix Switching Unit
Bus Daisy Chaining
X1
X2
X3
X192
Y1 Y2 Y3 Y192
A B C D
Data Acquisition and
Control System
Device Under Test

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1.2. Theory of Operation
The ProDAQ 6140 LXI Matrix Switching unit uses latching relays to maintain the set connections
between the channels I/Os and bus lines even if it is not powered on. The relays itself do not allow
the firmware and driver(s) to read back their actual state (open/closed). Instead the device starts to
operate from a known state, the default setting (all relays open), and records all operations in an
on-board EEPROM.
NOTE
To maintain relays states over power cycling (on/off), the ProDAQ 6140 does not
reset the relays when powered on. To reset all relays, for example to use it in a new
application, the driver functions must be used.
When writing application software, one must be aware of this fact as well. If the relay states shall
be maintained, the application software must connect to the device without issuing a reset (see…).
1.3. Applications
Located between a data acquisition and control system and the device under test (DUT), the
ProDAQ 6140 LXI Matrix Switching Unit can be used for a variety of applications. In its default
mode, the unit simply connects all channels of the data acquisition and control system to the
sensors and actuators located at the device under test:
1.4. Monitoring
Signals generated by a sensor on the DUT or by a signal source in the DAQC system can be
monitored by switching the signal on one of the four bussed lines and connecting a scope or a
DMM to its connectors on the front panel. This can be done in parallel to the actual use of the
signal in the DUT and the DAQC system or the connection can be opened on one side to check the
signal without the influence of the other side.
ProDAQ
6140
Device-under-Test
S/A1
S/A2
S/AN
Data Acquistion and
Control System
CH1
CH2
CHN

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1.5. Calibration
A high-precision signal source (calibrator) connected to one of the bussed lines can be used to
calibrate the channels of the data acquisition and control system without physically connecting or
disconnecting any cables. Using a programmable unit with for example LXI interface allows doing a
complete system calibration in a short time.
When the optional ProDAQ 3202 Voltage Reference is installed in the ProDAQ 6140, highly stable
voltages between 4.5mV and 9V can be internally routed onto any of the four bus lines.
NOTE
The ProDAQ 3202 can only be installed in the factory. If your application wants to
make use of it, you need to order it together with the ProDAQ 6140 initially or send
the ProDAQ 6140 back for the installation.
Device-under-Test
Data Acquistion and
Control System
ProDAQ
6140
S/A1
S/A2
S/AN
CH1
CH2
CHN
ProDAQ
6140
Device-under-Test
S/A1
S/A2
S/AN
Data Acquistion and
Control System
CH1
CH2
CHN
3202
VRef

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1.6. Fault Insertion
The ProDAQ 6140 can be used to create a number of hardware fault conditions commonly used in
hardware fault insertion testing for mission critical systems where such fault conditions must lead to
a known, deterministic response. Simply by opening one of the “X” or “Y” relays will simulate a
broken wire condition, whereas the bussed lines again can be used to short channels to ground,
against each other or to a certain potential.
ProDAQ
6140
Device-under-Test
S/A1
S/A2
S/AN
Data Acquistion and
Control System
CH1
CH2
CHN
“Broken Wire“
“Short to Battery”
“Short to Ground”

ProDAQ 6140 LXI Matrix Switching Unit User Manual
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2. Specifications
2.1. Available Versions
Versions
6140-AA LXI Matrix Switching Unit for 96 signal
channels and 4 bussed channels
6140-AB LXI Matrix Switching Unit for 192 signal
channels and 4 bussed channels
2.2. General
Number of signal channels
96 or 192 (“X” - “Y”)
Number of bussed channels
4 (“A”/”B”/”C”/”D”)
2.3. Relay Ratings
Signal Levels
60W (max. 1A and/or 100V)
Relay Type
Electro-mechanical, Latching DPST
Contact Type
PdRu +AU, covered
Electrical Endurance
min. 500,000 operations @ 30VDC/1A
Mechanical Endurance
10,000,000 operations
2.4. Signal Connectors
Signal Connectors (X / Y)
Molex LFH 200-pin
Bussed Signal I/O
4mm Banana Sockets
Bus Daisy-chanining
D-Sub (on rear)
2.5. Network Interface
Type
10/100/1000 Base-T (IEEE 802.3 compliant)
Auto-MDIX
yes
Connector Type
RJ45
Protocols
TCP/IP, HTTP, VXI-11, IEEE1588, mDNS
2.6. LXI Device Capabilities
LXI Class Compliance
LXI Class C
LXI Version
1.3
Programmatic Interface
Embedded Web Interface
VXI-11 Device, Instrument Discovery
IVI/VXIplug&play compatible driver

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2.7. Environmental Specifications
Temperature
0 °C to +50 °C (operational)
-40 °C to +70 °C (storage only)
Humidity
5% - 95% (non-condensing)
2.8. Power Supply
Input Voltage
85-265 VAC, 47-63 Hz
Current Consumption
1.6 A max.
Fuses
2A Slow-Blow

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3. Getting Started
3.1. Unpacking and Inspection
The ProDAQ 6140 is shipped in an antistatic package to prevent any damage from electrostatic
discharge (ESD). Proper ESD handling procedures must always be used when packing, unpacking
or installing any ProDAQ device or ProDAQ function card:
-Ground yourself via a grounding strap or similar, e.g. by holding to a grounded object.
-Discharge the package by touching it to a grounded object, before removing the module from
the package.
-Remove the ProDAQ module from its carton, preserving the factory packaging as much as
possible.
-Inspect the ProDAQ module for any defect or damage. Immediately notify the carrier if any
damage is apparent.
3.2. Front Panel
3.2.1. Switches and Indicators
The ProDAQ 6100 features the following switches and indicators on its front panel:
Figure 2 - ProDAQ 6140-AA Front Panel
Figure 3 - ProDAQ 6140-AB Front Panel
The "Power"- switch connects/disconnects the ProDAQ 6140 from the mains. The "PWR" indicator
shows a constant green light when the ProDAQ 6140 is switched on.
The "LAN" indicator is a bi-color LED. It is used to identify the ProDAQ 6140 via its WEB interface
or its Soft Front Panel and to indicate a LAN failure. When used for LAN identification, it flashes
green, while a LAN failure is indicated by a constant red light. During normal operation, it shows a
constant green light.
The "1588" indicator shows the status of the clock used for the Precision Time Protocol on an LXI
device.

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3.2.2. Connectors
The ProDAQ 6140 features two (ProDAQ 6140-AA) or four (ProDAQ 6140-AB) LFH connectors to
connect to the “X” and “Y” channels of the relay matrix and four pairs of 4mm banana sockets to
connect to the “A”, ”B”, ”C” and “D” bus lines of the relay matrix.
For pin-outs refer to chapter 6, “Connector Pin-outs”.
3.3. Rear Panel Connectors
The rear panel of the ProDAQ 6140 features the following connectors:
Figure 4 - ProDAQ 6140 Rear Panel
Right to left:
Daisy-Chain In/Out Dual 15-pin D-Sub connectors to connect the “A”/”B”/”C”/”D” bus lines of the
ProDAQ 6140 to the corresponding lines of another ProDAQ 6140.
LAN RJ45 10/100/1000 BASE-TX port with Auto-MDIX
USB USB 2.0 host port
VREF Dual 2mm test socket. When a ProDAQ 3202 Voltage Reference Plug-in
module is installed in the ProDAQ 6140, it can be used to monitor the
voltage reference output.
IEC Inlet Used to connect the ProDAQ 6140 to the mains. It also features the main
fuses.

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3.4. Mounting the ProDAQ 6140 in a 19” Rack
The ProDAQ 5725 Rack-mount Kit is available to mount the ProDAQ 6140 into standard 19” racks.
The kit allows mounting the unit into racks with mounting depths between 453 mm and 843 mm.
Please refer to the ProDAQ 5725 assembly instructions for usage.
3.5. Device Discovery
The most convenient way to start accessing a ProDAQ 6140 unit is to use one of the zero-
configuration networking tools for your host computer that make use of the multicast DNS service
supported by the ProDAQ 6140. With mDNS it is possible to access the device while not knowing
the actual IP address.
3.5.1. Accessing the ProDAQ 6140 using Multicast DNS
Multicast DNS services are provided for Windows by the “Bonjour Print Services” (available at
support.apple.com) and for Linux by Avahi (available at www.avahi.org).
The default mDNS service name for ProDAQ 6140 is:
Bustec Ltd –ProDAQ 6140 –<SERIAL NUMBER>
And the default host name is:
prodaq6140-<SERIAL NUMBER>.local
With the default host name, accessing the web interface is achieved with the following HTTP
address:
http://prodaq6140-<SERIAL NUMBER>.local
When mDNS is used, the resource string for use with the VISA library can have the form:
TCPIP<n>::prodaq6140-<SERIAL NUMBER>.local::INSTR
The host name may be changed by the user, so having an automatic search for mDNS enabled
devices is very useful. The user doesn’t need to know neither the IP address nor the host name of
the device. If Bonjour (Windows) or Avahi (Linux) is running on the host, the Bustec Agent tool
installed along with Bustec VISA package makes use of it. It scans for the available devices, lists
them and allows opening their web interfaces. For more information on Bustec VISA please refer to
Bustec VISA Library and Tools User Manual.
Figure 5 - Bustec VISA Agent Popup-menu showing LXI Devices

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3.5.2. Discovering the ProDAQ 6140 using VXI-11 Broadcast
The Bustec VISA Configuration Utility can be used to discover ProDAQ 6140 units by using the
VXI-11 protocol. After starting the configuration utility, select the “Network Instruments” tab and
click on the button “Find Instruments”.
To discover a ProDAQ 6140, the device type “INST”with device number 0 must be included in the
search criteria shown in the “Find Network Instruments” dialog before you click the button “Search
for Instruments”. (By default these criteria are included)
When the search finishes, discovered instruments are shown in the list below. Use the buttons
“Add All” or “Add Selected” to add the instruments to the list of known network instruments. This is
necessary to allow the VISA library and soft front panels to access the devices. For the detailed
description of the procedure please refer to the Bustec VISA Library and Tools User Manual.
Figure 6 - ProDAQ 6140 discovered using the VISA Configuration Utility
The VXI-11 discovery returns the IP address of the devices found, so that the resource string
shown her have the form
TCPIP<n>::<IP Address>::INSTR
Now you can use the embedded web interface or the VISA driver to access, configure and operate
the ProDAQ 6140 LXI Matrix Switching unit.
For a complete description of the embedded web interface, see 4: Web Page Operation. For a
description of the soft front panel coming with the driver see section 5.2: Soft Front Panel.

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4. Web Page Operation
The ProDAQ 6140 features an embedded web server, which allows you to configure and operate
the ProDAQ 6140 by using a standard web browser from any host computer in your network. To
make use of the complete functionality of the embedded web interface, the browser will need to
have its JavaScript support enabled.
In order to get access to the instrument’s web interface type its IP address or hostname in the
browser’s address field as described in the previous section or click on automatically discovered
item in the Bustec Agent tool.
4.1. Instrument Home Page
The instrument home page shows general information about the device like model number,
manufacturer, serial number, and revisions.
Figure 7 - Instrument Home Page
From here you can navigate to the different categories and pages by using the menu on the left
side. For security reasons, the configuration pages are protected by username and password,
which can be configured on the "Device Configuration" -> "Security Settings" page. Upon delivery,
they are set to:
username: admin
password: 1234
The <On/Off> button on the instrument home page allows you to identify physically the ProDAQ
6140 you are connected to. When you click onto the button, the LAN status indicator on the front
bezel will start flashing. A second click switches the LAN indicator off again.

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4.2. IP Configuration
The IP Configuration Page allows you to change the settings for the ProDAQ 6140's LAN interface.
Figure 8 - IP Configuration Page
The IP Configuration page shows the current settings for the instruments LAN interface and allows
you to change and store the following settings:
Hostname
User defined hostname for the device (without domain).
Clear this value to revert to factory default.
Note: Multicast DNS domain is always: “.local”. Dynamic DNS domain
depends on the network configuration.
User Description
User defined description of the device –it is displayed on the Home
Page along with user defined Asset Number (see Device
Configuration).
Clear this value to revert to factory default.
MAC address
The MAC address of the ProDAQ 6140s network adapter.
Current IP configuration
Displays currently assigned: IP Address, Subnet Mask, Default