Busy Bee tools BBTS10 User manual

1
10” 2HP Hybrid Table Saw
BBTS10
User’s Manual
COPYRIGHT C2023 BY BUSY BEE TOOLS LTD.
NO PORTION OF THIS MANUAL MAY
BE REPRODUCED WITHOUT THE WRITTEN
CONSENT OF BUSY BEE TOOLS LTD.
v1.1

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Warnings
This manual provides critical safety instructions on the proper setup, operation,
maintenance, and service of this machine/tool. Save this document, refer to it often,
and use it to instruct other operators. Failure to read, understand and follow the
instructions in this manual may result in fire or serious personal injury—including
amputation, electrocution, or death. The owner of this machine/tool is solely
responsible for its safe use. This responsibility includes but is not limited to proper
installation in a safe environment, personnel training and usage authorization, proper
inspection and maintenance, manual availability and comprehension, application
of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal
protective equipment. The manufacturer will not be held liable for injury or property
damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known
to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these
chemicals: Work in a well-ventilated area, and work with approved safety equipment, such as those dust masks that are
specially designed to filter out microscopic particles.

3
Contents
Warnings 2
Introduction 4
Contact Information 5
Manual Accuracy 5-7
Machine Specifications 5-7
Shipping Dimensions 5
Electrical 5-6
5-6
Motors
Main Specifications 6
Identification 8
Control & Components 8
Safety 9
Safety Instructions for Machinery 9
Added Safety Measures for Table Saws 10
Preventing Kickback 11
Protecting Yourself from Kickback 12
Electrical 12
Circuit Requirements 12
Full-Load Current Rating 12
Circuit Requirements for 120V (Prewired): 12
Circuit Requirements for 240V 12
Grounding Requirements 13
For 120V Connection (Prewired) 13
For 240V Connection 13
Extension Cords 13
Converting Voltage to 240V 13
Setup 14
Unpacking 14
Items Needed for Setup 14
Inventory 14
Box 1 &2 Inventory 15
Hardware Identification Chart 16
Cleaning the Machine 17
Machine Placement 17
Weight Load 17
Space Allocation 17
Physical Surroundings 17
Electrical Installation 12
Lighting 18
Assembly 18
Dust Collection 23
Test Run 23
Recommended Adjustments 24
Operations 24
General 24
Operation Overview 24
Workpiece Inspection 24
Non-Through & Through Cuts 25
Non-Through Cut 25
Through Cut 25
Blade Size Requirements 25
Blade Selection 26
Ripping Blade 26
Cross Blade 26
Combination Blade 26
Laminate Blade 26
Dado Blades 26
Blade Installation 26
Blade Guard Assembly 27
Guard 27
Riving Knife/ Spreader 27
Anti-Kickback Pawls 28
Spreader/Riving Knife 29
Ripping 30
Crosscutting 30
Miter Cuts 30
Blade Tilt/ Bevel Cuts 30
Dado Cutting 31
How to Cut a Dado with a dado blade 31
Cutting a Dado with a standard blade 31
Rabbet Cuts 32
Resawing 32
Safety Accessories 33
Table saw Accessories 33
Blades 33
Table saw attachments: 33
Maintenance 34
General 34
Daily Check 34
Weekly Maintenance 34
Monthly Maintenance 34
Every 6- 12 Months 34
Cleaning & Protection 34
Lubricating 34
Trunnion Slides 34
Worm Gears, Bull Gear, and Leadscrews 34
Service 34
General 34
Blade Tilt Adjustment 35

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Setup for the 90° Stop 35
Setup for the 45° Stop 35
Miter Slot to Blade Parallelism 36
Spreader/Riving Knife Alignment 37
Adjusting The Spreader Alignment 38
Adjusting a Bent Spreader/Riving Knife 38
Fence Adjustment 38
Fence Squareness and height adjustment 38
Fence Handle clamping Pressure adjustment 39
Calibrating fence to blade parallelism 39
Osetting the fence 40
Fence Scale Calibration 40
Table/ Dado Insert tuning: 40
Miter Gauge Fine-Tuning 41
Drive Belt Tensioning & Replacement 41
Tensioning The Belt 42
Replacing the Belt 42
Troubleshooting 43-45
Electrical 46
Electrical Safety 46
Shock Hazard 46
Qualified personnel 40
Wires and Connections 46
Wire and electrical component damage 46
Alterations 46
The Motor 46
Capacitors 46
Circuit Requirements 46
Diculties and issues 46
Electrical Diagrams 47
Parts and Diagrams 48
Main 48
Main Parts List 52
Cabinet and Stand 52
Cabinet Assembly 53
Stand Assembly 53
Cabinet and Stand Parts List 54
Fence and Rails 55
Fence and Rails Parts List 55-56
Blade Guard 57
Blade Guard Parts List 57-58
Miter Gauge 58
Miter Gauge Parts List 59
Warranty 60

5
Contact Information
We fully support our machines! If you have questions or need help, contact us with the information below. Before
contacting, make sure you get the serial number and manufacture date from the machine ID label. This will help us help you
faster.
Busy Bee Tools
130 Great Gulf Drive
Concord, ON L4K 5W1
1-800-461-2879
Busybeetools.com
Manual Accuracy
We made every eort to produce a manual with accurate specification, drawing and photographs sometimes we make a
mistake, but in the spirit of continuing improvement and evolving you nay receive the machine slightly dierent than shown
in the photos.
Machine Specifications
Model Number: BBTS10
10” 2HP Hybrid Table Saw (Open Stand)
Product Dimensions
Weight ..................................................................................................................................... 243 lbs.
Width (side x to x side) x Depth (front x to x back) x Height ........................................... 64 x 40-1/4 x 36 in.
Footprint (Length x Width) ................................................................................................... 21 x 19-1/2 in.
Space Required for Full Range of Movement (Width x Depth) ....................................... 64 x 37-1/2 in.
Shipping Dimensions
Carton #1
Type ......................................................................................................................................... Cardboard Box on wooden pallet
Content ................................................................................................................................... Machine
Weight ..................................................................................................................................... 259 lbs.
Length x Width x Height....................................................................................................... 39 x 28 x 25 in.
Ship upright............................................................................................................................ Yes
These machines have been specially designed to provide many years of trouble-free service. Our
thorough quality control program ensures a reliable safe machine that will provide years of safe
operation. Our intention is to provide you with this manual to describe the basic information for safety,
setup, operation, and maintenance of your new machine. We at Busy Bee Tools are committed and
pride ourselves in customer satisfaction.
We stand behind our products! In the event that questions arise about your machine, please contact
Busy Bee Tools Customer Service at [phone] or 1-800-461-2879 or send an e-mail
to: [email protected].
Our knowledgeable sta will help you to troubleshoot problems and process warranty claims when
required.
We cannot stress enough how important your health and safety is. This manual has been designed
with the assembly, proper use and care as the focal point. Therefore, we have introduced many
warning signs throughout the manual to emphasize your safety. So please read and adhere to these
simple and important warnings.
We welcome you to the Busy Bee Tools family of quality woodworking machinery.
Introduction

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Speed ......................................................................................................................................................3450 RPM
Type .........................................................................................................................................................Capacitor-Start Induction
Power Transfer ......................................................................................................................................Belt Drive
Bearings..................................................................................................................................................Sealed & Permanently Lubricated
Main Specifications
Table Saw Type.....................................................................................................................................Hybrid Maximum
Blade Diameter.....................................................................................................................................10 in.
Arbor Size...............................................................................................................................................5/8 in.
Arbor Speed ..........................................................................................................................................3450 RPM
Maximum Width of Dado....................................................................................................................13/16 in.
Blade Tilt Direction ..............................................................................................................................Left
Max Blade Tilt........................................................................................................................................0–45 deg.
Maximum Depth of Cut At 90 Degrees..........................................................................................3-1/4 in.
Maximum Depth of Cut At 45 Degrees..........................................................................................2-1/4 in.
Max Rip Right of Blade w/Included Fence & Rails.......................................................................30 in.
Max Rip Left of Blade w/Included Fence & Rails .........................................................................15 in.
Additional Blade Information
Included Blade Information ...............................................................................................................10” x 40T.
Riving Knife/Spreader Thickness.....................................................................................................0.090 in.
Required Blade Body Thickness ......................................................................................................0.060 – 0.086 in.
Required Blade Kerf Thickness ........................................................................................................0.094 – 0.126 in.
Rim Speed at Max Blade Diameter .................................................................................................9,025 FPM
Table Information
Floor to Table Height...........................................................................................................................35-3/4 in.
Table Size with Extension Wings Width .........................................................................................40-1/4 in.
Table Size with Extension Wings Depth.........................................................................................27 in.
Distance Front of Table to Center of Blade...................................................................................15-1/2 in.
Distance Front of Table to Blade at Maximum Cut......................................................................11-1/2 in.
Main Table Size Thickness.................................................................................................................1-5/8 in.
Carton #2
Type. Cardboard Box
Content ................................................................................................................................... Fence, Rails, and Hardware
Weight ..................................................................................................................................... 38 lbs.
Length x Width x Height....................................................................................................... 66 x 16 x 6 in.
Ship upright............................................................................................................................ No
Electrical
Power Requirement.............................................................................................................................120V or 240V, Single Phase, 60 Hz
Prewired Voltage..................................................................................................................................120V
Full-Load Current Rating.....................................................................................................................15A at 120V, 7.5A at 240V
Minimum Circuit Size...........................................................................................................................20A at 120V, 15A at 240V
Connection Type ..................................................................................................................................Cord & Plug
Power Cord Included ..........................................................................................................................Yes
Power Cord Length..............................................................................................................................6 ft.
Power Cord Gauge ..............................................................................................................................14 AWG
Plug Included.........................................................................................................................................Yes 15A at 120V, 7.5A at 240V

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Rails .........................................................................................................................................................Aluminum
Miter Gauge Construction..................................................................................................................Aluminum
Guard.......................................................................................................................................................Aluminum & Plastic
Body/Cabinet Paint Type/Finish .......................................................................................................Powder Coated
Arbor Bearings......................................................................................................................................Sealed & Permanently Lubricated
Other Related Information
Number of Dust Ports..........................................................................................................................1
Dust Port Size........................................................................................................................................4 in.
Features
Precision-Ground Cast-Iron Table
Powder-Coated Steel Extension Wings
Cast-Iron Trunnions
Easy-Glide Fence System
Quick-Release Blade Guard Assembly
4” Dust Port
T-Slot Miter Gauge
Included 10” x 40T Blade.
Built-In Mobile Base
Accessories
Push Stick
Standard Table Insert
Dado Table Insert
Miter Gauge
Fence Information
Fence Type ............................................................................................................................................Camlock T-Shape w/ Aluminum Face
Fence Size Length ...............................................................................................................................35-3/4 in.
Fence Size Width .................................................................................................................................3-1/8 in.
Fence Size Height................................................................................................................................2-7/16 in.
Fence Rail Type ....................................................................................................................................Extruded Aluminum
Fence Rail Length.................................................................................................................................64 in.
Fence Rail Width...................................................................................................................................3-1/8 in.
Fence Rail Height.................................................................................................................................2-1/4 in.
Miter Gauge Information
Miter Gauge Slot Type ........................................................................................................................T-Slot
Miter Gauge Slot Size Width. ............................................................................................................3/4 in.
Miter Gauge Slot Size Height............................................................................................................3/8 in.
Construction
Table ........................................................................................................................................................Cast Iron
Wings.......................................................................................................................................................Stamped
Cabinet....................................................................................................................................................Pre-Formed Steel
Trunnions................................................................................................................................................Cast Iron
Fence Assembly ...................................................................................................................................Aluminum

8
Identification
Control & Components
Refer to Figures 1 and the following descriptions to become familiar with the basic controls and components of this
machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe
when operating this machine.
A- START/STOP Switch: Starts and stops the motor. The switch can be disabled for safety by inserting the disabling pin
or a padlock (not included) through the START button.
Note: Paddle cover must be lifted to access ON switch.
B- Handwheel Locks: Lock blade height and angle when tightened (one on each handwheel).
C- Blade Height Handwheel: Adjusts blade height from 0”–3-1⁄4”.
D- Blade Tilt Handwheel: Adjusts angle of blade tilt from 90°–45°.
E- Fence Lock: Locks fence when pushed down and unlocks fence when pulled up.
Figure 1: Machine Identification.

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SAFETY
For your own safety, please read the instruction manual
before operating this machine.
The purpose of safety symbols is to attract your attention to
possible hazards. In this manual we use a series of symbols
and signs to convey the level of importance of the safety
messages. Please read below to understand the level
of importance for each of the signs. Remember that the
messages themselves do not eliminate the danger and are
not a substitute for proper accident prevention measures.
Always use common sense and your good judgment.
Danger: Indicates an immediate hazardous situation which,
if not avoided, WILL result in death or serious injury.
Warning: Indicates a potential hazardous situation which if
not avoided COULD result in death or serious injury.
Caution: Indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury. It may
also be used to alert against Insafe practices.
Notice: Alerts the user to useful information about proper
operation of the machine to avoid machine damage. Safety
Instructions for Machinery
OWNER’S MANUAL. Read and understand this owner’s
manual BEFORE using the machine.
TRAINED OPERATORS ONLY. Untrained operators have
a higher risk of being hurt or killed. Only allow trained/
supervised people to use this machine. When a machine is
not being used, disconnect power, remove switch keys, or
lockout machine to prevent unauthorized use—especially
around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery
in areas that are wet, cluttered, or have poor lighting.
Operating machinery in these areas greatly increases the
risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. Never
operate under the influence of drugs or alcohol, when tired,
or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be
shocked, burned, or killed by touching live electrical
components or improperly grounded machinery. To reduce
this risk, only allow qualified service personnel to do
electrical installation or repair work, and always disconnect
power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect
machine from power supply BEFORE adjusting, changing
tooling, or servicing machine. This prevents an injury risk
from unintended startup or contact with live electrical
components.
EYE PROTECTION. Always wear ANSI-approved safety
glasses or a face shield when operating or observing
machinery to reduce the risk of eye injury or blindness from
flying particles. Everyday eyeglasses are NOT approved
safety glasses.
WEARING PROPER APPAREL. Do not wear clothing,
apparel or jewelry that can become entangled in moving
parts. Always tie back or cover long hair. Wear non-slip
footwear to reduce risk of slipping and losing control or
accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations
may cause cancer, birth defects, or long-term respiratory
damage. Be aware of dust hazards associated with each
workpiece material. Always wear a NIOSH-approved
respirator to reduce your risk.

10
HEARING PROTECTION. Always wear hearing protection
when operating or observing loud machinery. Extended
exposure to this noise without hearing protection can cause
permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery
can become dangerous projectiles upon startup. Never
leave chuck keys, wrenches, or any other tools on machine.
Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool
for its intended purpose—do not force it or an attachment
to do a job for which it was not designed. Never make
unapproved modifications—modifying tool or using it
dierently than intended may result in malfunction or
mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Always keep proper footing and
balance when operating machine. Do not overreach! Avoid
awkward hand positions that make workpiece control
dicult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders
at a safe distance from the work area. Stop using machine if
they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental
contact with moving parts or flying debris. Make sure they
are properly installed, undamaged, and working correctly
BEFORE operating the machine!
FORCING MACHINERY. Do not force machine. It will do the
job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur
if machine is tipped or if the cutting tool is unintentionally
contacted.
STABLE MACHINE. Unexpected movement during
operation greatly increases risk of injury or loss of control.
Before starting, verify machine is stable and mobile base (if
used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s
manual or the manufacturer for recommended accessories.
Using improper accessories will increase the risk of serious
injury.
UNATTENDED OPERATION. To reduce the risk of
accidental injury, turn machine OFF and ensure all moving
parts completely stop before walking away. Never leave
machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions
and lubrication schedules to keep machine in good working
condition. A machine that is improperly maintained could
malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged,
loose, or mis-adjusted parts—or any condition that could
aect safe operation. Immediately repair/replace BEFORE
operating machine. For your own safety, DO NOT operate
machine with damaged parts!
MAINTAIN POWER CORDS. When disconnecting cord-
connected machines from power, grab and pull the plug—
NOT the cord. Pulling the cord may damage the wires
inside. Do not handle cord/plug with wet hands. Avoid cord
damage by keeping it away from heated surfaces, high
trac areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you
experience diculties performing the intended operation,
stop using the machine! Contact our Technical.
Added Safety Measures for Table Saws
Serious. cuts, amputation, or death can occur from contact
with rotating saw blade during Operation Workpieces,
broken blades, or flying particles thrown by blade can blind
or strike operators or Bystanders with deadly force. To
reduce the risk of these hazards, Operator, and bystanders
MUST completely heed the hazards and warnings below.
HAND & BODY POSITIONING: Keep hands away from
saw blade and out of blade path during operation, so they
cannot accidentally slip into blade. Only operate at front
of machine and always stand to side of blade path. Never
reach behind or over blade, or under blade guard when
blade is spinning.
BLADE GUARD: The blade guard protects operator from
rotating saw blade. Make sure blade guard is installed,
adjusted correctly, and used for all possible “through
cuts.” Promptly repair or replace if damaged. Re-install
immediately after operations that require its removal.
RIVING KNIFE: Use riving knife for all “non-through cuts.”
Make sure it is aligned and positioned correctly. Promptly
repair or replace it if damaged.
KICKBACK: Kickback occurs when saw blade ejects
workpiece back toward operator’s Know-how to reduce
risk of kickback and learn how to protect yourself if it does
occur.
FEEDING WORKPIECE: Feeding workpiece incorrectly
increases risk of kickback. Always allow blade to reach full

11
speed before cutting, feed workpiece from front of saw,
making sure workpiece is flat against table and a fence,
miter gauge, or other guide is used to feed workpiece in a
straight line. Feed cuts through to completion. Never start
saw with workpiece touching blade or pull workpiece from
behind blade. Never back workpiece out of cut, move it
sideways, or perform a “freehand” operation. Never plunge
cut.
DADO AND RABBET OPERATIONS: Dado and rabbeting
operations require special attention since they must be
performed with blade guard removed, which increases
risk of blade contact.DO NOT attempt dado or rabbeting
operations without first reading these sections in this
manual.
PUSH STICKS/PUSH BLOCKS: To reduce risk of accidental
blade contact, use push sticks/push blocks whenever
possible. In event of an accident, these will often take
damage that would have occurred to hands/fingers.
FENCE: To reduce risk of kickback, make sure fence
remains properly adjusted and parallel with blade. Always
lock fence before using. Do not use fence while using miter
gauge. Make sure fence is not touching the blade when the
saw is started.
CUT-OFF PIECES: To avoid risk of injury due to blade
contact, turn saw OFF and allow blade to completely stop
before removing cut-o pieces near blade or trapped
between blade and table insert. Never use your hands to
move cut-o pieces away from blade while saw is running.
BLADE ADJUSTMENTS: Adjusting blade height or tilt
during operation increases risk of crashing blade and
sending metal fragments flying with deadly force at
operator or bystanders. Only adjust blade height and
tilt when blade is completely stopped, and saw is OFF.
Make sure blade is not touching the guard, riving knife, or
workpiece before the saw is started.
CHANGING BLADES: Accidental startup while changing
saw blade can result in serious injury. To reduce risk of
accidental blade contact, always disconnect power before
changing blades.
DAMAGED SAW BLADES: Damaged saw blade teeth can
become deadly projectiles. Never use blades that have
been dropped or damaged.
CUTTING CORRECT MATERIAL: Cutting metal, glass,
stone, tile, etc., increases risk of operator injury due to
kickback or flying particles. Only cut natural and man-made
wood products, laminate covered wood products, and some
plastics. Never cut materials not intended for this saw.
Preventing Kickback
Below are ways to avoid the most common causes of
kickback:
• Only cut workpieces with at least one smooth and
straight edge. DO NOT cut warped, cupped, or twisted
wood.
• Keep the blade guard installed and working correctly
for all through-cuts.
• Never attempt freehand cuts. If the workpiece is not
fed parallel with the blade, kickback will likely occur.
Always use the rip fence or miter gauge to support the
workpiece.
• Make sure the spreader or riving knife is aligned with
the blade. A misaligned spreader or riving knife can
cause the workpiece to catch or bind, increasing the
chance of kickback.
• Take the time to check and adjust the rip fence parallel
with the blade; otherwise, the chances of kickback are
extreme.
• The spreader or riving knife maintains the kerf in the
workpiece, reducing the chance of kickback. Always
use the riving knife for all non-through operations,
unless using with dado blade smaller than 10” in
diameter. Always use the spreader with the blade guard
for all through cuts.
• Feed cuts through to completion. Anytime you stop
feeding a workpiece in the middle of a cut, the chance
of kickback is greatly increased.
• Keep the blade guard installed and in good working
order. Only remove it when performing non-through
cuts and immediately re-install the blade guard when
finished. Remember, always use the riving knife for
all non-through operations, unless a dado blade is
installed.
• Make multiple, shallow passes when performing a non-
through cut. Making a deep non through cut will greatly
increase the chance of kickback.
• Never move the workpiece backwards or try to back
it out of a cut while the blade is moving. If you cannot
complete a cut for some reason, stop the saw motor
and allow the blade to completely stop before backing
the workpiece out. Promptly fix the condition that
prevented you from completing the cut before starting
the saw again.

12
Protecting Yourself from Kickback
Even if you know how to avoid kickback, it may still
happen. Here are some ways to protect yourself if kickback
DOES occur:
• Stand to the side of the blade during every cut. If
kickback does occur, the thrown workpiece usually
travels directly in front of the blade.
• Wear safety glasses or a face shield. In the event of
kickback, your eyes and face are the most vulnerable
parts of your body.
• Never, for any reason, place your hand behind the
blade. Should kickback occur, your hand will be pulled
into the blade, which could cause amputation.
• Use a push stick to keep your hands farther away from
the moving blade. If kickback occurs, the push stick
will most likely take the damage your hand would have
received.
• Use Featherboards or anti-kickback devices to assist
with feeding and prevent or slow down kickback.
Statistics show that
most common accidents
among table saw
users can be linked to
kickback. Kickback is typically defined as the high-speed
expulsion of stock from the table saw toward its operator.
In addition to the danger of the operator or others in the
area being struck by the flying stock, it is often the case
that the operator’s hands are pulled into the blade during
kickback.
Electrical
Circuit Requirements
This machine must be connected to the correct size and
type of power supply circuit, or fire or electrical damage may
occur. Read through this section to determine if an adequate
power supply circuit is available. If a correct circuit is not
available, a qualified electrician MUST install one before you
can connect the machine to power.
A power supply circuit includes all electrical equipment
between the breaker box or fuse panel in the building and
the machine. The power supply circuit used for this machine
must be sized to safely handle the full load current drawn
from the machine for an extended period. (If this machine is
connected to a circuit protected by fuses, use a time delay
fuse marked D.)
Full-Load Current Rating
The full-load current rating is the amperage a machine
draws at 100% of the rated output power. On machines with
multiple motors, this is the amperage
drawn by the largest motor or sum
of all motors and electrical devices
that might operate at one time during
normal operations.
Full-Load Current Rating at 120V ............15 Amps
Full-Load Current Rating at 240V ...........7.5 Amps
Circuit Requirements for 120V (Prewired):
This machine is prewired to operate on a power supply
circuit that has a verified ground and meets the following
requirements:
Circuit Type...................................................10V/120V, 60 Hz,
Single-Phase
Circuit Size ....................................................20 Amps
Plug/Receptacle...........................................NEMA 5-15
Circuit Requirements for 240V
This machine can be converted to operate on a power
supply circuit that has a verified ground and meets the
requirements listed below. (Refer to Voltage Conversion
instructions for details on page 18 and 19).
Circuit Type...................................................220V/240V, 60 Hz,
Single-Phase
Circuit Size ....................................................15 Amps
Plug/Receptacle...........................................NEMA 6-15
The machine must be
properly set up before
it is safe to operate.
DO NOT connect this
machine to the power source until instructed to do so later
in this manual.
Incorrectly wiring or grounding this machine can cause
electrocution, fire, or machine damage. To reduce this risk,
only electrician or qualified service personnel should do any
Required electrical work on this machine.
The circuit requirements
listed in this manual
apply to a dedicated
circuit where only one
machine will be running
at a time. If this machine will be connected to a shared
circuit Where multiple machines will be running at the same
time, consult with an electrician to ensure that the circuit is
Properly sized for safe operation.

13
Grounding Requirements
This machine MUST be grounded. In the event of certain
types of malfunctions or breakdowns, grounding provides
a path of least resistance for electric current to travel—to
reduce the risk of electric shock.
Improper connection of the equipment-grounding wire will
increase the risk of electric shock. The wire with green
insulation (with/without yellow stripes) is the equipment
grounding wire. If repair or replacement of the power
cord or plug is necessary, do not connect the equipment
grounding wire to a live (current carrying) terminal.
Check with qualified electrician or service personnel if you
do not understand these grounding requirements, or if you
are in doubt about whether the tool is properly grounded.
If you ever notice that a cord or plug is damaged or worn,
disconnect it from power, and immediately replace it with a
new one.
The machine must be
properly setup prior
to operation. DO NOT
connect this machine
to the power source until instructed to do so later in the
manual.
For 120V Connection (Prewired)
The plug must only be inserted into a matching receptacle
that is properly installed and grounded in accordance with
local codes and ordinances.
For 240V Connection
A NEMA 6-15 plug has a grounding prong that must be
attached to the equipment-grounding wire inside the
included power cord. The plug must only be inserted into a
matching receptacle (see Figure 3) that is properly installed
and grounded in accordance with all local codes and
ordinances.
CAUTION DO NOT
modify the provided plug
or use an adapter if the
plug will not fit the receptacle. You must have an electrician
install the correct receptacle to meet the machine’s
requirements.
Extension Cords
We do not recommend using an extension cord with this
machine. Extension cords cause voltage drop, which may
damage electrical components and shorten motor life.
Voltage-drop increases with longer extension cords and
smaller gauge sizes (higher gauge numbers indicate smaller
sizes).
Any extension cord used with this machine must contain a
ground wire, match the required plug and receptacle, and
meet the following requirements:
Minimum Gauge Size at 120V....................................... .14 AWG
Maximum Length (Shorter is Better)............................ 50 ft.
Converting Voltage to 240V
The voltage conversion MUST be performed by electrician
or qualified service personnel.
The voltage conversion procedure consists of rewiring the
motor and installing the correct plug. A wiring diagram is
provided on Page 14 for your reference.
IMPORTANT: If the diagram included on the motor conflicts
with the one on Page 46, the motor may have changed since
the manual was printed. Use the diagram included on the
motor instead.
Figure 2: 110V 5-15 Plug.
Figure 3: 220V 6-15 Plug.

14
Tools and Items Needed .............................................Qty.
Phillips Head Screwdriver #2.....................................1
Electrical Tape................................................................As Needed
Wire Nut (14 AWG x 3 ...................................................1
Plug 6-15 ..........................................................................1
Wire Cutters/Stripper....................................................1
To convert the Model BBTS10 to 240V, do these steps:
1 - DICONNECT THE MACHINE FROM POWER!
2 - Cut o existing NEMA 5-15 plug.
3 - Open the motor connection box, remove the two
wire nuts, see figure 4, then disconnect the wires.
4 - Use the wire nuts to connect the wire back as
in dedicated in figure 5. Twist the wire nuts onto their
respective wires and wrap them with electrical tape so
they will not come loose.
5 - Close and secure motor connection box well.
6 - Install a NEMA 6-15 plug on the power cord,
according to the plug’s manufacturer’s instructions. If
the wiring instructions aren’t available please refer to
out wiring diagram provided on page67.
Setup
Unpacking
This machine has been carefully packaged for safe
transportation. If you notice the machine has been damaged
during shipping, please contact your Busy Bee Tools branch
immediately.
This machine presents
serious injury hazards
to untrained users.
Read the entire manual
to become familiar with the operation and control of this
machine!
Items Needed for Setup
Description.....................................................................Qty.
• Additional People ......................................................1
• Safety Glasses for Each Person.............................1
• Cleaner/Degreaser....................................................As Needed
• Disposable Rags........................................................As Needed
• Disposable Gloves ....................................................As Needed
• Protective Gloves. .....................................................1 Pr.
• Wire Brush/File...........................................................1
• Straightedge 4’...........................................................1
• Masking Tape..............................................................As Needed
• Razor Blade.................................................................1
• Measuring Tape .........................................................1
• Wrenches or Sockets 13mm ...................................2
• Phillips Head Screwdriver #2.................................1
• Flat Head Screwdriver 1 ⁄4” .....................................1
• Dust Collection System............................................1
• Dust Hose 4”...............................................................1
• Hose Clamps 4” .........................................................2
Inventory
The following is a list of items shipped with your machine.
Before beginning setup, lay these items out and inventory
them.
Note: If you cannot find an item on this list, carefully check
around/inside the machine and packaging materials. Often,
these items get lost in packaging materials while unpacking
or they are pre-installed at the factory.
Figure 4: diagram of the motor’s connection box.
Figure 5: motor rewired to 240V.

15
Box 1 &2 Inventory
Box 1 Contents (Figure 6) ......................................................Qty
A. Extension Wings .................................................................2
B. Spreader/Riving Knife .......................................................1
C. Dado Insert ..........................................................................1
D. Table Inser............................................................................1
E. Saw Blade 10” x 40T..........................................................1
F. Blade Guard Assembly......................................................1
G. Push Stick.............................................................................1
H. Miter Gauge.........................................................................1
I. Miter Handle..........................................................................1
J. Wrench 23mm Closed, 22mm Open .............................1 Ea.
K. Hex Wrenches 2.5, 3, 4, 5, 6, 8mm................................1 Ea.
L. Star Knobs.............................................................................2
M. Handwheels ........................................................................2
N. Motor Cover.........................................................................1
O. Rear Access Panel .............................................................1
P. Foot Lever and Bracket Assemblies..............................2
Q. Casters..................................................................................3
R. Leg Brace w/Caster Mount ..............................................1
Box 2 Contents (Figure 7)......................................................Qty
S. Fence Rail Brace.................................................................1
T. Front Fence Rail .................................................................1
U. Rear Fence Rail...................................................................1
V. Fence Assembly..................................................................1
Hardware (See Hardware Recognition Chart) .................Qty
Hex Bolts M8-1.25 X 65 (Casters) .......................................3
Lock Nuts M8-1.25 (Casters).................................................3
Cap Screws M10-1.5 X 25 (Extension Wing/Table) .........6
Flat Washers 10mm (Extension Wing/Table).....................6
Lock Washers 10mm (Extension Wing/Table)...................6
Hex Bolts M8-1.25 X 16 (Switch & Fence Rail Brace) .....3
Lock Washers 8mm (Switch).................................................2
Hex Nuts M8-1.25 (Switch, Rails, and Table) ....................14
Hex Bolts M8-1.25 X 30 (Front Fence Rail/Table) ...........8
Cap Screws M8-1.25 X 25 (Rear Fence Rail/Table) ........8
Cap Screw M8-1.25 x 16 (Fence Rail Brace) .....................1
Hex Nuts M8-1.25 (Fence Rail Brace).................................2
Button Head Cap Screws M5-.8 X 12 (Panel/Cover)......12
Flat Washer 6 x 20mm (Miter Handle) ...............................1
Figure 6: Box #1 Inventory
Figure 7: Box #2 Inventory

16
-16 - Model G1023RL Series (Mfd. Since 12/21)
5mm
Hardware Recognition Chart

17
Initial Cleaning of the Machine
To prevent corrosion during shipment and storage of your
machine, the factory has coated the bare metal surfaces of
your machine with a heavy-duty rust prevention compound.
If you are unprepared or impatient, this compound can be
dicult to remove. To ensure that the removal of this coating
is as easy as possible, please gather the correct cleaner,
lubricant, and tools listed below:
• Cleaner/degreaser designed to remove storage wax
and grease.
• Safety glasses & disposable gloves.
• Solvent brush or paint brush.
• Disposable Rags.
To remove the rust preventing coat, follow these steps:
1 - DICONNET THE MACHINE FROM POWER SUPPLY!
2 - Put on safety glasses and disposable gloves.
3 - Coat the rust preventing compound with a generous
amount of cleaner/ degreaser, and let it sit for 10
minutes or so.
4 - Wipe o all surfaces. If the degreaser/ cleaner is
eective, the coating will wipe o easily.
TIP: a very eective and fast way to remove rust preventing
coat from machines is by using a plastic scraper (paint
scraper). Scrape all what you can before applying the
degreaser/ cleaner, then proceed with step 3 and 4. DO
NOT USE A METAL SCRAPER.
5 - Repeat cleaning steps as many times as necessary
until the compound is completely o the machine.
6 - To prevent rust on the newly cleaned surfaces use a
metal protectant compound immediately.
Gasoline and
petroleum products
have low flash points
and can explode or
cause fire if used to clean machinery. Avoid using these
products. Many cleaning solvents are toxic if inhaled.
Minimize the risk by keeping the area well ventilated.
When necessary, you
can use automotive
degrease, mineral
spirits or WD-40
to remove the rust
prevention coat. Before
using these compounds test them on an invisible part of the
machine to ensure they’ll not damage or remove the paint
o the machine.
Machine Placement
Weight Load
Refer to the Machine Specifications section for the weight
of your machine. Make sure that the surface where the
machine will be installed is adequate to bear the weight of
the machine, additional equipment that may be installed
on the machine, and the heaviest workpiece that will be
used. Additionally, consider the weight of the operator and
any dynamic loading that may occur when operating the
machine.
Space Allocation
Consider the largest size of workpiece that will be
processed through this machine and provide enough
space around the machine for adequate operator material
handling or the installation of auxiliary equipment. With
permanent installations, leave enough space around the
machine to open or remove doors/covers as required by the
maintenance and service described in this manual. See the
figure 9 below for required space allocation.
Physical Surroundings
The surroundings of the location where your machine is are
very important for safe operations and the longevity of the
machine and its components. For optimal results operate
this machine is a dry environment that is free of excessive
moisture, hazardous chemicals, airborne abrasive, or
extreme conditions. Extreme conditions for such a machine
are generally where temperature exceeds 41°C or 104°F; the
relative humidity rage exceeds 20-95% (non-condensing); or
the location is subject to vibration, shocks, or bumps.
Electrical Installation
Place this machine near an existing power source. Make
sure all power cords are protected from trac, material
handling, moisture, chemicals, or other hazards. Make sure
to leave access to a means of disconnecting the power
source or engaging a lockout/tagout device.
Figure 9: Space Allocation Clearances.

18
Lighting
Lighting must be adequate in the area where the machine is
setup to perform all operations safely. Any shadows, glare,
or flashing eect that may distract or prevent the operator
from performing his work must be mitigated.
Assembly
Before beginning the assembly process, refer to Items
needed for Setup and gather everything you need. Ensure
all parts have been properly cleaned of any heavy-duty
rust-preventative applied at the factory (if applicable). Be
sure to complete all steps in the assembly procedure prior
to performing the Test Run or connecting the machine to
power.
To assemble the table saw, follow these steps:
1 - Install the (2) foot lever and bracket assemblies
(figure 10) om the right and back of the stand legs using
the pre-installed (2) M8-1.25X16mm button head cap
screws 8mm flat washers, 8mm lock washers, and M8-
1.25 Hex nuts.
2 - Install the casters on each of the leaver and bracket
assembly with M8-1.25X65mm hex bolt and M8-1.25
lock nut.
3 - Install leg brace (see figure 11) with pre-installed (4)
M8-1.25X16mm button head cap screws and (4) M6-
1X12mm button head carp screws.
4 - Install caster on leg brace mounting bracket with M8-
1.25X65mm hex bolt and M8-1.25 lock nut
(see figure 11).
5 - Install the handwheels on their respective shafts,
make sure the notch in each handwheel fits over the
pin of each shaft (see figure 12), once this is complete,
secure them with the star
Figure 10: Installing the castors.
Figure 11: Installing brace and caster.
Figure 12: Handwheel
Assembly

19
6 - Turn the blade tilt hand wheel until the tilt indicator is
pointing at the 15° angle
(see figure 12).
7 - Inspect the joining surfaces of the cast iron table for
burrs or foreign material that may inhibit the installation
of the extension wings.
The mating edges of the table and wings must be
clean, smooth, and flat. If necessary use a wire brush
or a file to smooth the surfaces and remove any dings,
high spots, or flashing. This step will guarantee that the
wings will mount correctly to the table.
8 - With another person to hold the wings in place,
attach each extension wing to the main table using M10-
1.5X25mm cap screws, 10mm lock and flat washers (see
figure 13).
9 - To ensure a perfectly combined flat surface of the
table and the extension place a straight edge across the
table:
- If the combined table surface is flat skip to next
step.
- If the outside end of the extension wing is pointing
down, uninstall the wing and place a strip of
masking tape along the bottom of the edge of the
main table to create a shim the wing will point up
(see figure 14).
- If the wing’s end is pointing up, remove the wing
and place a strip of masking tape along the top
edge of the main table to create a shim, reinstall the
wing (see figure 15).
Note: After completing the installation make sure to
remove all excess masking tap with a razor blade.
10 - Remove (2) M8-1.25X26mm hex bolts from switch,
remove the screw fastening the left endcap of the
fence’s front rail. Insert the hex bolts into the rail’s
bottom slot. We’ll use these bolts later to mount the
switch (see figures 16, 17, next page).
Figure 13: extension wing installation
Figure 14: shim location for lifting the wing up.
Figure 15: Shim location for lowering the wing down.

20
11 - Position the rail so in such way that its scale is facing
you. Slide (8) M8-1.25X30mm hex bolts into the open
slot (see figure 18).
12 - Reinstall the endcap and screw it with the tap screw
on the fence’s rail (see figure 19).
13 - Align all the (8) bolts you previously installed on the
rail with the holes in the table then insert all the slots
into the table making sure that the scale is facing up.
Tighten (hand tight) all the (8) M8-1.25 nuts onto the hex
bolts. Do not fully tighten yet.
14 - Now it is time to install the switch on the bolts from
step #10 use (2) M8-1.25 hex nuts. And (2) 8mm lock
washers.
15 - To install the rear fence rail use (8) M8-1.25X25mm
cap screws (see figure 19). Secure the outer four cap
screw with M8-1.25 hex nuts.
16 - Install the saw blade as instructed in blade
installation section page 38.
17 - Install table insert in the table opening (see figure
20). Check that the insert is flush with the table, adjust if
necessary for further assistance see Table/dado insert
adjustment section on pages 44-45.
Figure 16: Blots for switch box. Figure 19: Endcaps reinstalled.
Figure 17: Positioning the switch on the front rail.
Figure 18: Position of the hex bolts on the front rail.
Figure 20: The standard insert installed.