Cabela's ULTIMATE COOKSTATION XL User manual

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ULTIMATE COOKSTATION XL
USER GUIDE AND INSTRUCTION MANUAL

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ATTENTION!
1
WHEN YOU SEE A “WARNING!” ( ) BE SURE TO HEED THE MESSAGE!
THE INFORMATION CONTAINED IN THESE MESSAGES CAN SAVE YOUR LIFE!
Prior to attempting to use this or any other Cabela’s product(s) you must take a moment and
become familiar with its assembly, setup and installation.
Thoroughly inspect this or any other Cabela’s product(s). Do not use this or any other Cabela’s
product(s) if it shows evidence of wear, rot, corrosion, cracks, deterioration and/or any other type
of defect.
DO NOT remove, modify and/or omit any portion or otherwise mechanically modify this Cabela’s
product(s) or its assemblies in any manner. Modication, misuse and/or part substitution shall
immediately void your factory warranty. If you suspect that a part(s) is missing and/or defective,
immediately contact Cabela’s toll-free at 1-800-237-4444 for replacement of missing or defective
parts.
Grill installation must conform with local codes, or in their absence, with either the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or
Propane Storage and Handling Code, B149.
This gas grill, when installed, must be electrically grounded in accordance with local codes, or, in
the absence of local codes, with the National Electrical Code, ANSI Z21.58-2007, or the Canadian
Electrical Code, CSA 1.6-2007.
This gas grill is intended for outdoor use only, and should not be used in a building, garage, or any
other enclosed area.
This gas grill is not intended to be installed in or on recreational vehicles and/or boats.
Never use any other type of fuel for this grill other than LP gas (propane).
Only use the pressure regulator with a type 1 connector that is supplied with this gas grill
Before each use, check the gas hose for excessive abrasion, cracking, fraying, wear, or cuts.
Assembly showing those signs with the hose assembly specied in the parts list before using
the grill.
Congratulations on the purchase of your Cabela’s ULTIMATE COOKSTATION XL. This Cabela’s
does require some assembly. The information included in this
instruction manual will guide you through this process.
Please follow these instructions for the safe assembly and use of your new ULTIMATE
COOKSTATION XL . Read the entire manual before beginning assembly.
Failure to follow these instructions may result in serious injury or death!
Should you have any questions or comments, please contact Cabela’s toll free at 1-800-237-4444
ULTIMATE COOKSTATION XL

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OPTIONAL ACCESSORIES AND REPLACEMENT PARTS
STORAGE
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ALWAYS USE GENUINE FACTORY AUTHORIZED Cabela’s REPLACEMENT PARTS. USE OF ANY
REPLACEMENT PARTS OTHER THAN GENUINE
Cabela’s REPLACEMENT PARTS VOIDS YOUR
WARRANTY.
You are reminded that genuine Cabela’s replacement parts are also just as close as
your telephone. Should you require parts or service, or if you just have a question about this, or
any other Cabela’s product(s) – simply give one of our customer service representatives a call toll
free at 1-800-237-4444.
THIS GRILL IS FOR OUTDOOR USE ONLY.
If stored indoors, then detach and leave propane cylinder outside.
Failure to follow any of these instructions may result in serious injury or death!
Always perform a Leak Test before operating your grill.
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any
other appliance.
An LP cylinder not connected for use should not be stored in the vicinity of this or any
other appliance
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open ame.
3. Open lid.
4. If odor continues, keep away from appliance and call your local re department.

GENERAL INFORMATION AND INSTRUCTIONS
Please read this manual in its entirety prior to using this product
3
Your new Cabela’s has been designed and manufactured to high
quality standards. It will provide you with many years of enjoyment with a minimal amount of
OPERATION:
1. Your requires reasonable care during operation. It will be hot during
cooking and cleaning. You should never leave the grill unattended or move the grill when in use.
2. Keep children and pets away from the when it is in use.
3. Only use your outside in a well-ventilated area. Never use it indoors,
in any building, garage, shed, or under any type of ammable canopy or overhang.
4. Ensure your is on level ground and the casters are locked
before use.
5. Turn all gas valves off if the burners go out when cooking.
6. Do not lean over the or touch the edges of the rebox, wind screen
or griddle top when it is in use.
7. Turn the burners off, and shut off the LP cylinder should a grease re occur.
8. Do not obstruct the ow of combustion and ventilation air to your ULTIMATE COOKSTATION XL.
9. Keep the outdoor cooking gas appliance area clear and free from combustible materials,
gasoline, and other ammable vapors and liquids.
10. Keep the ventilation openings of the cylinder enclosure free and clear from debris.
11. Do not put a barbecue cover or other ammable material in the storage area of your ULTIMATE
COOKSTATION
12. Do not use charcoal briquettes, lava rock, or any type of ceramic product in the gas section
of your
13. Do not install, or use, your on or in recreational vehicles and/or boats.
Your new operates on LP (Liquid Petroleum) Gas. It is odorless,
colorless, and non-toxic when produced. You can smell LP gas as it has been given an odor similar to
rotten cabbage for your safety.
Your uses the newest and safest LP Gas Cylinder.
1. O.P.D. (Overll Protection Device) – prevents accidental gas leaks caused by overlling of the
tank. Each tank contains a oat that closes the input valve when the tank is 80% full. This allows
room for the LP gas to expand in hot temperatures.
ULTIMATE COOKSTATION XL
ULTIMATE COOKSTATION XL
ULTIMATE COOKSTATION XL
maintenance.
ULTIMATE COOKSTATION XL
ULTIMATE COOKSTATION XL
ULTIMATE COOKSTATION XL
ULTIMATE COOKSTATION XL.
ULTIMATE COOKSTATION XL
ULTIMATE COOKSTATION XL
ULTIMATE COOKSTATION XL
XL.

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LP CYLINDER FILLING AND EXCHANGE
2. O.C.C.1 Type 1 Quick Connect Valve – provides fast tank hook-ups and requires only to be
tightened by hand.
In addition, the LP tank you use with your grill must meet the following requirements:
1. Required Measurements: 12-1/2" (317mm) in diameter and 18-1/2" (472mm) in height.
2. 20-pound (9.1kg) propane cylinder.
3. Constructed and marked with U.S. Department of Transportation (D.O.T.) for the US or
CAN/CSAB339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods;
and Commission, for Canada.
4. A safety release valve.
5. A means for vapor withdrawal.
Do not attempt to use a cylinder with any other type of connection device.
Do not attempt to use a cylinder with a larger capacity.
Some areas only allow you to exchange your empty cylinder for a replacement that is already full.
Other areas allow you to rell your cylinder. If you are in an area where you can rell your cylinder:
1. Use only a licensed dealer.
2. The dealer must rst purge the cylinder before lling.
3. Never ll a cylinder more than 80% full by volume. Volume will vary by temperature. An empty
cylinder weighs approximately 18 pounds (8.2kgs). A full one approximately 38 pounds (17.3kgs).
4. Be sure the LP dealer checks the cylinder for leaks after lling.
5. Do not release LP gas into the atmosphere, as it can unexpectedly ignite when mixed with air.
6. Contact a LP dealer to remove LP gas from a cylinder.
7. Only exchange your cylinder for one with an O.P.D. feature as shown on the previous page.
A frosty cylinder valve indicates possible gas overll. Close the LP valve and call your dealer
Never store any extra cylinders near your grill.
Keep cylinders out of direct sunlight and high heat.

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5
Never ll your cylinder over 80% full by volume. This may cause release of gas from the safety
release valve.
Immediately call your LP dealer or re department should you hear, smell, or see escaping gas
from the cylinder.
Do not insert any type of foreign objects into the valve outlet.
The gas supply must be turned off at the LP-gas supply cylinder when your ULTIMATE
COOKSTATION is not in use.
Storage of your indoors is permissible only if the propane cylinder is
disconnected and removed from the .
Propane cylinders must be stored outdoors out of reach of children and must not be stored in
a building.
LP CYLINDER LEAK TEST
TRANSPORTATION AND STORAGE
A leak test should be done each time a cylinder is relled or exchanged. Do not smoke or use any type
of ammable material in the area during this leak test. Do not use an open ame to check for leaks.
1. Test outside in a well ventilated area.
2. Use a paintbrush and a solution of 50% liquid soap and 50% water. Do not use cleaning agents
and they can damage the fuel supply parts.
3. Brush liquid onto areas highlighted with arrows.
4. Growing bubbles indicate a leak.
Growing bubbles indicate a leak. In that case, call your LP dealer or re department immediately.
1. Always use the Safety Cap when transporting or storing your cylinder.
2. Do not store in a building, garage, or other enclosed area.
3. Always store your cylinder outside.
4. Store out of reach of children.
5. Always transport in an upright position.
6. Do not smoke when transporting your cylinder.
ULTIMATE COOKSTATION XL.
ULTIMATE COOKSTATION XL
XL

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REGULATOR AND LP CYLINDER CONNECTIONS
CONNECT THE CYLINDER TO THE REGULATOR AND HOSE
CAUTION:
The gas pressure regulator provided with this outdoor cooking appliance must be used. This regulator
is set for an outlet pressure of 11 inches water column.
Your regulator is equipped with a Q.C.C. Type 1 quick connect system. It will not allow gas to ow
until a positive seal has been made. It has a thermal element that will shut off the gas ow if the
temperature reaches 240 degrees F (115 degrees C). It also has a ow-limiting device that will restrict
the ow of gas to 10 cubic feet per hour (0.28 cubic meters per hour).
1. Be sure the LP cylinder is “OFF” by turning the hand wheel clockwise until it stops.
2. Place the cylinder on the hook beside of body with the valve facing outward.
3. Be sure all burner controls are turned to the “OFF” position.
4. Remove the safety cap from the from the cylinder valve.
5. Center the nipple of the regulator into the cylinder valve
6. Turn the black nut clockwise until it stops.
Hand Tighten Only. Do Not Use A Wrench.
Do not connect this grill to any unregulated sources of propane.
Before each use, check the gas hose for excessive abrasion or wear, or cuts. Replace a hose
assembly showing those signs with the hose assembly specied in the parts list before using your
Always perform the Leak Test listed below before using your
the frst time. If the cylinder has been changed. If any gas components have been changed. If the
regulator ow-limiting device has been activated, or after a long period of non-use.
Do not attempt to connect this grill to the LP system of a motor home or trailer.
ULTIMATE COOKSTATION XL.
ULTIMATE COOKSTATION XL for

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7
1. Ensure the LP cylinder valve and all burners are “OFF”.
2. Ensure the LP cylinder is connected to the regulator.
3. Mix up a solution of 50% water and 50% liquid dish soap. Do not use any household cleaner
solution.
4. Open the LP tank valve by turning the hand wheel counterclockwise one turn. If you hear a
rushing sound, turn the gas off immediately. In that case, there could be a leak at the connection.
Reconnect the cylinder to the regulator.
5. Spray or brush on the solution covering the following areas: cylinder welds, regulator and
cylinder connection, gas hose connections to the regulator, all gas hoses, all gas hose
connections to the burners including the main and side burners.
6. Growing bubbles on any of the parts and connections listed above indicate a gas leak.
Immediately shut off the LP tank valve by turning the valve clockwise. Retighten the connections
or order replacement parts as needed. Continue to test as necessary until no leaks are detected.
7. Close the LP tank valve by turning the hand wheel clockwise.
If the information in 1 & 2 is not followed exactly, a re causing death or serious injury may occur.
DO NOT USE THE GRILL if you cannot stop the leaks. Be sure the LP cylinder valve is closed.
If the LP cylinder is still leaking, contact your LP dealer or local re department.
Do not use any match or open ame, or smoke, during leak testing.
Do not light a burner during leak testing.
The replacement hose assembly must be the one identied.
Minimum clearance from the sides and back of your to adjacent
combustible construction below the top of the unit, 24 inches (60 cm) from the sides and
24 inches (60 cm) from the back.
Do not locate this your under overhead-unprotected combustible
surfaces.
Apartment Residents: Check with your apartment manager regarding your regulations
for barbecues.
Do not use your in any enclosed area, garage, shed, or under any
type of overhead structure or canopy.
Operate your only in a well ventilated area.
Keep any electrical supply cord and the fuel supply hose away from any heated surfaces and water.
Do not face your directly into the wind.
LEAK TESTING THE REGULATOR, VALVES, HOSES, AND CONNECTIONS
ULTIMATE COOKSTATION XL
ULTIMATE COOKSTATION XL
ULTIMATE COOKSTATION XL
ULTIMATE COOKSTATION XL
ULTIMATE COOKSTATION XL

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Do not clean any part of your in a self-cleaning oven.
Do not use oven cleaners, abrasive kitchen cleaners, cleaners that contain citrus products,
or mineral spirits.
Do not use any type of steel bristled brush.
Clean your regularly to prohibit grease build-ups and avoid a
greasefre or excessive fare-ups.
Always allow your to cool down prior to cleaning.
STAINLESS STEEL:
Clean with multipurpose low abrasive non-phosphorous metal or stainless steel polish and a soft
cloth. Always polish in the direction of the lines. Do not allow grease and dirt to accumulate. In
addition, the following products and naturally occurring substances in the outdoors will damage
all stainless steel nishes. Use caution so that they do not come in contact with your ULTIMATE
. Immediately wash them off and dry the stainless steel should they ever come in
contact with your . This includes, but is not limited to, Pool Chemicals
(chlorine and bromine), Lawn Fertilizer, Ice Melting Salts, Sea or Salt Water, Urine, Bird Droppings,
and Tree Sap.
OTHER EXTERIOR SURFACES:
Wash with a mild dish soap and warm water. A cloth, soft brush, or plastic cleaning pad can be used.
Rinse thoroughly and wipe dry.
COOKING GRATES AND HEAT DIFFUSERS:
Use a stiff brass brush. Wash with warm water and mild dish soap as needed, rinse and dry.
GREASE PAN AND TRAY:
Check after each use. Remove and empty the tray when half full. Remove and clean the pan as
grease builds up. Both can be washed with warm water and mild dish soap.
BURNERS:
Use a stiff brass brush. Wash with warm water and mild dish soap as needed, rinse and dry.
We recommend you clean your burners at least twice a year, or before use if the grill has not
been used in over one month.
WARNING
Small insects, such as spiders, are able to access the burner tubes. Sometimes they will build nests
or spin webs. In either case, this can block or reduce the amount of gas owing through the burner.
You will usually see a smaller ame, or a ame that is mostly yellow rather than blue coming from the
burner when this happens. Other signs include the not heating evenly,
not reaching temperature, or burners not igniting. In cases with severe blockage, this can cause the
ame to burn backwards, and outside of the burner tubes, which can cause damage to your
and/or personal injury. IMMEDIATELY SHUT OFF THE FLOW OF LP
GAS AT THE CYLINDER BY TURNING THE HAND WHEEL CLOCKWISE SHOULD THIS HAPPEN.
Wait for the grill to cool, and then clean all burners.
CLEANING YOUR ULTIMATE COOKSTATION
ULTIMATE COOKSTATION XL
ULTIMATE COOKSTATION XL
COOKSTATION XL
ULTIMATE COOKSTATION XL
ULTIMATE COOKSTATION XL
ULTIMATE COOKSTATION XL
ULTIMATE COOKSTATION XL

PARTS VIEW
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9

PARTS LIST AND HARDWARE
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(Parts shown are not to scale)
2

STEP 1
STEP 2
INSTALLATION DIRECTIONS
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11
STEP 2
1
Parts
9
Parts
Unfold leg

STEP 3
STEP 4
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5
Parts
and M6-15 Screws
Bolt in the leg brackets
Bolt in upper leg bracket
2
Parts
and M6-15 Screws

STEP 5
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13
STEP 6
Bolt in propane tank holders
3
Parts and M6-15 Screws
4
10
Parts
Attach burner plates
on brackets

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STEP 7
STEP 8
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Put on grill 11
Parts
Attach griddle
13
Parts

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15
STEP 9
STEP 10
Attach grill guard
Parts
and M6-15 Screws
6
14
Parts
Attach the handle of Body

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STEP 11
STEP 12
Attach side trays Attach the thermometer
Parts
with 1.5-28 Pins and 7-18 Bolts
15
12
Parts
and M6-25 Screws
16
Install step screws
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STEP 13
Parts
7
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17

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RETURN POLICY
Cabela’s brand clothing and footwear is guaranteed for the lifetime of the product under normal wear
and tear and defects in workmanship. All other Cabela’s brand merchandise is guaranteed for one full year.
If you are not satised, we will provide a refund or exchange the item within 90 days of purchase.
Whether you made your purchase online, from a catalog or in a Cabela’s store, you may return or
exchange it by mail or at any of our retail stores. To return or exchange an item at one of our retail
locations, please present a valid photo I.D. which will be recorded to authorize returns. Cabela’s
reserves the right to address abuse of this policy and/or deny returns or exchanges. Other
restrictions may apply. Please visit cabelas.com, visit your local retail store or call 800.237.4444 for
additional information.
ULTIMATE COOKSTATION XL