Cadex electronic C7000-c series User manual

Cadex C7000-C Series

Battery Analyzer

User’s Manual

Cadex C7200, C7400 & C7400ER (C-Series)

Cadex Electronics Inc.

22000 Fraserwood Way

Richmond,BritishColumbia

CanadaV6W1J6

Tel:+1604 231-7777Fax+1604231-7755

Web:www.cadex.com E-mail: in[email protected]

ManualP/N:89-307-1016

DocumentNumber PSMAN0048Rev 3

July 2006

PrintedinCanada

Firmware Version 1.00

Safety Notices

Trademark

Cadex, BatteryShop, QuickLearn, QuickTest, QuickSort, FlexArm are registered trademarks

of Cadex Electronics Inc. All othertrademarks mentioned herein arethe property of their

respective owners.

or the firmware controlling Cadex product(s) may be reproduced, transmitted, transcribed,

stored in a retrieval system, or translated into any language or computer language in any

form or by any means without the express written permission of Cadex Electronics Inc.

Revision Rights

Cadex Electronics Inc. reserves the right to revise thispublicationandmakechanges in

the contents thereof without obligation to notify any person of such changes. Please e-

mail [email protected] for suggestions or corrections.

Disclaimer

While every effort is made to ensure that the information contained in this manual is

accurate and up-to-date, Cadex Electronics Inc. does not warrant or guarantee the

accuracy of the contents of this manual. Further, Cadex makes no warranties, either

expressed or implied, as to themerchantability or fitness for a particular purpose of the

CadexC7000-C Series Battery Analyzers (C7200-C, C7400-CandC7400ER-C) equipment

and/oritsdocumentation.

In no event will Cadex or its officers or employees be responsible for any consequential,

incidental, or indirect damages (including damages for loss or business profits, business

interruption, and the like) arising out of the use or inability to use the Cadex C7000-C

Series Battery Analyzers (C7200-C,C7400-C and C7400ER-C) Battery Analyzer equipment

and/oritsdocumentation.

SafetyNotices

CadexElectronicsInc.C7000-C Series Battery Analyzers .

Safety Notices

Use of Equipment

TheCadexC7000-C Series Battery Analyzers (C7200-C,C7400-C and C7400ER-C) are

designed with adequate safeguards to protect the user from shock and other hazards

when used as specified within this document. However, if the equipment is used in a

manner not specified by this documentation, the protection provided by this equipment

may be impaired. Please read this document and equipment labeling before using the

equipment.

Modification of Equipment

CE, FCC, CSA and other approvals apply only to Cadex C7000-C Series Battery Analyzers

(C7200-C, C7400-C and C7400ER-C) in the factory-authorized configuration. Changes or

modification to the equipment not expressly approved by Cadex will void the approvals and

void the user’s authority to operate the equipment.

Disposal of Waste Electrical and Electronic Equipment (WEEE) in the

European Union

This symbol on the product and package indicates that this product must not

be disposed of with unsorted municipal waste. Instead, it is your responsibility

to dispose of WEEE by handing it over to a designated collection point for the

disposal. The separate collection and recycling of waste equipment will help

conserve natural resources and ensure that it is disposed of in a manner that

protects human health and the environment. For more information about

where you can drop off your waste equipment for disposal, please contact

your local municipal office, waste disposal service or wherever you purchased

the product.

Safety Notices

iii

ROHS Compliance

The C7000-C Series of Battery Analyzer complies with the European Union’s Directive 2002/95/EC,

Restrictions of Hazardous Substances (RoHS)

Radio Interference

This equipment generates, uses and radiates radio frequency energy. If the equipment

is not installed and used in accordance with the instructions in this manual, it may

cause interference with radio communications. The equipment has been tested and

found to comply with the limits for a Class “A” digital device pursuant to Subpart B of

Part 15 of the FCC Rules, which are designed to provide reasonable protection against

such interference when operated in a commercial environment. Operation of this

equipment in a residential area may cause interference, in which case the user is

required to take whatever measures needed to correct the interference, at their own

expense.

EN55011/EN55022 Warning: This is a Class A product according to

EN55011/EN55022. In a domestic environment, this product may cause radio

interference, in which case the user, at their own expense, may be required to take

adequatecorrectivemeasures.

The equipment is designed with adequate safeguards to protect the user from shock

and other hazards when used as specified within this document. If the equipment is

used in a manner not specified by this documentation, the protection provided by the

equipment may be impaired. Please read the documentation and equipment labeling

before using the equipment.

The analyzer may be affected by interference from other devices. If the unit is running

abnormally, please ensure that the analyzer is moved away from any source of radio

interference.

SafetyNotices

CadexElectronicsInc.C7000-C Series Battery Analyzers .

Explosion Hazard

Batteries can burst if treated improperly. Follow these precautions at all times.

Clean battery contacts before servicing. To clean battery contacts, use a lint-free

cotton swab dipped in 100% isopropyl alcohol.

üPress the battery firmly into the adapter to ensure a good connection.

Ensure that the selected C-Code is correct for the chemistry, voltage, and rating of the

battery being serviced.

üObserve battery temperature. Service batteries between 5°C (41°F) and 50°C

(122°F). Stop service if battery becomes very hot. The temperatures cited here are

the battery temperatures, not ambient the ambient temperatures. Fastcharging

outside this temperature range may damage or reduce the life of the battery. Allow

cold batteries to warm up and hot batteries to cool before charging.

Do not attempt to charge non-rechargeable and primary batteries such as alkaline,

carbon-zinc,ornon-rechargeable lithium batteries.

ûDo not short the positive and negative battery terminals together at any time.

Do not connect leads from one station to another, or to the case. An electrical short

to any point outside the station bypasses the current regulation loop and may blow a

fuse or cause permanent component damage.

ûDo not exceed the battery manufacturer’s recommended charge current and voltage

limits for batteries.

Do not remove the adapter from the analyzer while the battery is running.

Safety Notices

Charging and Discharging Lithium-ion (Li-ion) Batteries

Lithium-ion (Li-ion) batteries are safe when used as directed. Battery safety cannot be

assured when a battery pack is built with individual cells of an unknown nature with a serial

and parallel connection. Not all Li-ion cells are suited for multi-cell packs. Only cells that

meet tight voltage and capacity tolerances can be used for serial and parallel connection.

Mismatched packs are subject to overcharge resulting in venting with flame and fire. Check

with the cell manufacturer to see if the cells are suitable for multi-cell packs.

In the past, single Li-ion cells were only available to authorized battery manufacturers.

Today, imports are becoming readily available and often fall into the hands of the

inexperienced. While most brand name cells are equipped with an internal cell disconnect

that permanently opens the current path on high pressure, some brands do not provide

this safeguard. Many brands don’t’ use a separator that shuts down the battery when high

temperatures are reached. The internal safety features are omitted for cost reasons.

Please follow the following guidelines when charging and discharging

lithium-ion cell(s) and packs. Failing to follow these rules could result in

venting with flame, explosion, fire and personal injury.

ûNever connect cells in parallel and/or series that are not designed for that purpose. A

cell mismatch may overcharge and vent with flames.

Never charge or discharge the battery without connecting a working protectioncircuit.

Each cell must be monitored individually and the current disconnected if an anomaly

occurs.

ûNever leave the battery unattended while under charge or discharge.

Always attach a temperature sensor when charging and discharging the battery. The

temperaturesensormustdisconnectthecurrentonexcesstemperature.

Only connect cells that are matched and have the identical state-of-charge.

Pay special attention when using an unknown brand. Not all brands contain intrinsic

safety features that protect the cell when stressed.

üDuring experiments, place the test battery into a well-ventilated fireproof container.

SafetyNotices

CadexElectronicsInc.C7000-C Series Battery Analyzers .

Shock Hazard

The Cadex Battery Analyzer contains high-voltage circuits, and can

pose a shock hazard when the upper cover is removed. Do not attempt

to perform any service procedures on the analyzer other than

replacement of the external fuse (see Chapter 11, Services and

Upgrades,page 100).

To reduce the risk of electrical shock hazard, service batteries only when they are

removed and disconnected from their end-use equipment.

Use the analyzer only as specified in the documentation. Other uses may impair the

protectionprovided by the unit.

üUse only a grounded AC outlet to power the analyzer.

Before attempting any internal service, remove all batteries from the battery stations,

turn the analyzer off and disconnect the power cord from the wall socket. Wait a few

minutes before opening the cover.

üReplace fuses only with fuses of the same type and rating (seeReplacing the Primary

(Input) Fuse,page100).

Warranty&Service

vii

Warranty & Service

Cadex Electronics Inc. warrants the Cadex Battery Analyzer against defective materials and

workmanship for a period of two (2) years from the original purchase date.

The warranty does notcover:

•Damage caused by abusive operation, negligence, accident, or improper installation.

•Damage caused by an attempted repair not authorized by Cadex.

•Cosmetic damage caused by normal wear and tear.

•Damage from external causes such as leakage spills, power fluctuations, power failure

or inadequate shipping.

•Product received without the appropriate model number, serial number, or safety

markings.

•Products used for rental purposes.

Warranty Service

Before sending the unit for service, contact Cadex Technical Support. If the product

requires warranty service, the representative will provide a Return Authorization form or

number and the location of the nearest service center.

•Ship the product to the service center with freight, insurance, and customs duties

prepaid. The Return Authorization form must be included to obtain warranty service.

•Ensure that the unit(s) is properly packed before shipping, preferably in the original

Cadex boxes. Damage caused in transit due to improperly packed items is not

covered under warranty.

•Products returned from warranty service are shipped with freight prepaid by Cadex.

Non-Warranty Repairs

Before sending the unit in for service, contact Cadex Technical Support at 1 800 565-

5228. If the analyzer is not covered by warranty, the representative will provide the

contact information for the nearest service center. Contact the service center directlyto

Warranty &Service

CadexElectronicsInc.C7000-C Series Battery Analyzers .

viii

arrange to send the product in for service. A Return Authorization form or number will be

provided only if the product is returning to the Cadex Head Office.

•Ship the product to the service center with freight, insurance and customs duties

prepaid.

•Ensure that the unit(s) is properly packaged before shipping.

Note Cadex Electronics Inc. and Cadex authorized service centers require a Purchase

Orderorwrittenauthorizationtoproceedwithrepair.

TableofContents

Table of Contents

Chapter 1 Overview............................................................................................1

ProductFeatures...........................................................................................................................................1

ConnectingtoCadexBatteryShop™.........................................................................................................2

Chapter 2 Getting Started....................................................................................1

Contents of the Box.......................................................................................................................................1

Using this Manual..........................................................................................................................................1

Conventions....................................................................................................................................................3

Direction Keys............................................................................................................................................3

Symbols......................................................................................................................................................3

Abbreviations and Acronyms..................................................................................................................4

Commonly Used Terms............................................................................................................................5

Chapter 3 Operating Principles.............................................................................7

Components....................................................................................................................................................7

Front LCD Display Interface.......................................................................................................................10

Lights (LEDs)...........................................................................................................................................12

Menu Structure............................................................................................................................................13

Battery Adapters..........................................................................................................................................14

Chapter 4 Basic Battery Service..........................................................................17

Chapter 5 Battery Service Programs....................................................................21

Basic Programs............................................................................................................................................21

Auto...........................................................................................................................................................22

Charge......................................................................................................................................................23

Prime.........................................................................................................................................................23

QuickSort..................................................................................................................................................24