Cadman 4000M User manual

4000M / 4500M
Hard Hose Drag Reel
OPERATOR’S PARTS and MAINTENANCE MANUAL
2006 EDITION
TR-MAN-4500M

TR-MAN-4500-A
Operator's Manual - 4000M 4500M
Creation Revision
date: 15MAY06 date:
by: Ivon LeBlanc by:
Page 1 of 46
Table of Contents
Table of Contents ................................................................................................. 1
Hard Hose Drag Reel ........................................................................................... 3
Warranty Policy .................................................................................................... 4
When Applying Liquid Manure.............................................................................. 5
Safety Precautions ............................................................................................... 6
Safety Decals ....................................................................................................... 7
Planning Your Application .................................................................................... 8
Equipment Set-up............................................................................................... 10
Beginning Your Application ................................................................................ 13
Application Pattern ............................................................................................. 16
Finishing an Application...................................................................................... 17
Parts Section ...................................................................................................... 21
Required Maintenance ....................................................................................... 38
Hydraulic Control Valve Adjustment ................................................................... 42
Indexing System Adjustment .............................................................................. 43
Useful Information .............................................................................................. 46

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Operator's Manual - 4000M 4500M
Page 2 of 46

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Operator's Manual - 4000M 4500M
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Hard Hose Drag Reel
We would like to thank you for purchasing your new Cadman Hard Hose Drag
Reel. You have purchased a product of superior quality that will serve your needs for a
long time provided you follow this manual and safety procedures.
Figure 1 – 1400 Cadman Traveller img-00202.png
BEFORE operating your new Cadman Hard Hose Drag Reel, inspect the machine
for any damage or parts which may have come loose during shipping. REPORT ANY
DAMAGE TO CADMAN POWER EQUIPMENT LIMITED OR YOUR LOCAL DEALER
IMMEDIATELY!

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Warranty Policy
CADMAN POWER EQUIPMENT LIMITED warrants that each machine it
manufactures shall be free from defects in materials and workmanship. The terms of
this warranty are as follows:
•All components manufactured by CADMAN POWER EQUIPMENT LIMITED shall
be warranted for a period of one (1) year from the date of delivery, except the frame
and hose drum structures which shall be warranted for a period of three (3) years.
•The polyethylene hose used on CADMAN HARD HOSE DRAG REELS will be
warranted for a period of five (5) years from the date of delivery, on a pro-rata basis.
The schedule for the polyethylene hose warranty is as follows:
1st to 10th month from the date of delivery is 100%
11th to 60th month from the date of delivery, the warranty shall diminish from 100%
to 0% at a rate of 2% per month.
•CADMAN POWER EQUIPMENT LIMITED makes no warranty whatsoever in regard
to tires, engines, and other trade accessories used on its equipment. The customer
shall rely solely on the warranties offered (if any) by the respective manufacturer of
these trade accessories.
The sole obligation to CADMAN POWER EQUIPMENT LIMITED under this
warranty is limited to the repair or replacement of any part it manufactured, which, in
the judgment of CADMAN POWER EQUIPMENT LIMITED, failed under normal and
proper use and maintenance due to defective materials or workmanship. All freight
charges incurred shall be the sole responsibility of the customer.
CADMAN POWER EQUIPMENT LIMITED and its dealers (who are neither
authorized nor qualified to undertake any obligations on behalf of CADMAN
POWER EQUIPMENT LIMITED) DO NOT, under any circumstances, accept any
responsibility for any losses or costs incurred due to parts failure and/or delays during
the parts replacement process.
This warranty will be considered void if any alterations or modifications have been
made to the machine without the express written consent of CADMAN POWER
EQUIPMENT LIMITED outlining the nature and the extent of such modifications.
CADMAN POWER EQUIPMENT LIMITED, whose policy is one of continuous
improvement, reserves the right to change specifications and designs without notice or
incurring obligation.
The warranties expressed herein are non-transferable and replace any other
warranties, either written or verbal, which may have been given or implied.

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Operator's Manual - 4000M 4500M
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When Applying Liquid Manure
Environmental concerns seem to be driving legislative agendas in many agricultural
areas across the continent. Current and pending laws in many agricultural regions of
North America are changing the ways in which the agricultural community is expected
to manage their liquid animal waste products.
The changes in legislation typically target two main issues; run-off prevention during
and after application and soil nutrient loading.
Run-off seems to be the largest concern with nutrient application. Run-off may result
from several different factors, most of which are controllable. These factors include;
exceeding the soil intake rate; nutrient application on steep grades; high application
amounts; leaking mainline fittings and seals; sudden rainfall during or immediately after
application; ground frost; etc. Constant watch must be kept and immediate action taken
when necessary to prevent run-off from occurring.
Soil nutrient loading depends on many variables. Some of these variables (but
certainly not all) are soil type, type of crop being grown in the irrigated area, application
timing, nutrient value of the material being applied (nutrient value should be assessed
at the time of application as it can change throughout the year), etc.
Soil type will determine the intake rate at which liquid may be applied. Cultivation of
the field just prior to application can improve the intake rate of some soils.
Great potential benefit lies in using the nutritional value of the nutrient being applied
to replace some or all of the traditional chemical fertilizer used. Application timing and
amount are important considerations. Soil analysis taken prior to planting and during
the growth periods of the crop will help determine if there is room for further application
amounts to be added prior to crop maturity. A total management plan should include
provisions to end the crop season without surplus nutrients left as residual. These
excess nutrients typically end up in the ground water supply. Local colleges,
universities and agricultural extension services are usually a good source of
information. They can usually help you determine an application program that prevents
soil nutrient overload due to excess application.
Cadman Power Equipment Limited cannot possibly provide up-to-date
recommendations with regard to the legal obligations you must deal with in your
particular area. However, as a manufacturer of equipment used in nutrient application
(liquid manure, milk house run-off, etc.), we feel it necessary to make you aware that
the municipal, regional and state governing bodies in your area may have recently
enacted new legislation or revised existing legislation with regard to nutrient handling
practices and procedures.
It is your responsibility to make yourself aware of and abide by the current legislation
in your area. Please take the time to contact your local agricultural representative to
obtain the latest information regarding legal handling and application of nutrient.

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Safety Precautions
Please take the time to read and understand this manual so that unnecessary
errors and risks are avoided. If you have any questions or concerns, please contact
Cadman Power Equipment Ltd. or your local dealer/distributor.
•DO NOT move or operate this machine until you have read
and understand these instructions in this manual.
•NEVER allow untrained persons to operate this machine.
•DO NOT attempt to service this machine while it is in
operation.
•MAKE CERTAIN all mechanical and hydraulic tension has
been released before attempting any service on the
machine.
•CHECK all fasteners (nuts and bolts) regularly for tightness.
•PERFORM REQUIRED MAINTENANCE as prescribed or
as necessary to keep this machine in safe operating
condition.
•KEEP ALL SPECTATORS at a safe distance.
•STAY CLEAR of high pressure supply lines, especially when first pressurizing
the system.
•DO NOT remove or alter any shielding on this machine.
•BE CERTAIN that the machine is securely anchored (using stabilizer legs) before
unwinding the hose.
•KEEP CLEAR of all moving parts.
•NEVER tow this machine at speeds greater than 10 mph / 16 km/h and be certain
the tow vehicle has adequate braking capacity to maintain safe control at all times.
•REGULAR INSPECTION of your pipe couplings, tubing and gaskets should be a
part of your regular set-up routine. Any defective parts MUST be replaced or
repaired before the machine is put into service.
This symbol, the safety-alert symbol, indicates a hazard. When you
come across this safety-alert symbol in this manual, make certain you
fully understand and abide by the given instructions or warnings.
OPERATOR NOTE
Safety is just a word
until put into practice.
Safety must be the first
thing on your mind when
operating any piece of
machinery.
Failure to follow all
safety instructions can
result in serious injury or
death to you or any
spectators.
Remember…
SAFETY FIRST!

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Safety Decals
The safety decals on this machine are intended to warn the operator of potential
hazards. It is important that these decals are properly maintained.
•keep all safety decals legible (remove dirt or debris)
•replace any damaged or illegible decals
•replace any missing decals
•if applicable, include the current safety decal specified by Cadman Power
Equipment Limited on any components installed during repair
Figure 2 - Replace Decal img-00131.png
To obtain the required replacement safety decals contact Cadman Power
Equipment Limited. Re-install all decals in the proper location on the machine. For
part numbers and locations please refer to the Decal Assembly drawing of this manual
on page ???.

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Page 8 of 46
Planning Your Application
You will benefit from having an accurate plan to follow before you set-up or operate
your equipment. When creating your plan, remember that a properly planned field
layout will cover the most area with the least amount of set-up time.
Using the chart below you can:
1. Divide your field into the least number of sections to obtain complete
coverage. If the area you plan to cover is larger than the maximum area that
your Cadman Hard Hose Drag Reel will cover (see chart below), you will
need to have at least two (2) sections.
2. Determine the best position for your reel in each section. It is usually
best to position your reel near the center of each section and use a zigzag
pattern (see the section “Beginning Your Application” on page 13). This
will allow the hose to be pulled to the furthest point during your first pull.
(B)
(A)
(A)
(C)
100 ft.
(30.5 m)
REEL
POSITION
Figure 3 - Reel Position img-00120.wmf
Maximum 4000M 4500M
Application Area
(per set-up) 99 acres 70 acres
(A) 2078 ft. 1753 ft.
(B)
Usable Hose Length. 1520 ft. 1290 ft.
(C) 1420 ft. 1190 ft.

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You MUST leave a MINIMUM of 50 ft (15.25 m) of hose at the rear of the
machine at all times. This will help reduce the risk of kinking the hose
behind the reel.
You MUST leave as a MINIMUM one (1) coil of hose on the drum at all
times. Failure to do so WILL result in hose damage.
50 acres
20.25 hectares
Figure 4 - One Set-up img-00121.wmf
•Reel is positioned approximately in
the center of the field
•Complete coverage, one set-up
105 acres
40.50 hectares
Figure 5 - Two Set-ups img-00122.wmf
•Square field, larger than maximum
application area
•Field has been split into two (2)
sections
•Complete coverage, two set-ups

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Page 10 of 46
Equipment Set-up
Step 1
Following your plan, tow the machine to the first section.
Figure 6 - Engage Brake Prior to Transport img-00126.png
It is important to verify that the drum brake is engaged prior to moving
your Cadman Hard Hose Drag Reel. Failure to do so can result in
equipment damage.
Step 2
Park the reel approximately 100 ft. (30.5m) from the center of the field. (Refer to
Figure 3 on page 8.) Face the hose end of the machine toward the furthest corner.
Keep the chassis of the machine on firm and level ground. A Cadman Hard Hose
Drag Reel has a high center of gravity.
Figure 7 - Work on firm and level ground (image exaggerated) img-00119.wmf
It is essential that it be operated from a stable position to prevent roll over.

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Step 3
Stabilize your reel by fully extending the hydraulic stabilizer legs.
Step 4
Level your machine using the tongue jack.
Step 5
Connect the main supply line to your reel.
Step 6
Disconnect the hydraulic hosing and unhitch your tractor. Position your tractor, (with
the applicator attached) at the rear of the reel.
Figure 8 - Position Tractor img-00043.wmf
Step 7
Remove the hose flag from the hose end.
Figure 9 - Remove Hose Flag img-00123.png

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Step 8
Connect the soft hose from your reel, using the ringlock clamp, to the hose elbow on
drawbar of your tractor. Secure both tow chains. When properly set, the hose should
not be stressed during operation.
Figure 10 - Connect Chains img-00144.png

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Page 13 of 46
Beginning Your Application
Once you have set-up your Cadman Hard Hose Drag Reel you can start the
application process. It is important to complete the following steps…
Step 1
Release the brake to allow the drum to rotate during hose pull-out.
Figure 11 - Disengage Drum Brake img-00127.png
Step 2
Raise the stop bar located at the rear of the machine. Ensure that the latch is fully
engaged.
Figure 12 - Raise Stop Bar img-00129.png

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Step 3
Switch the cooling system valve to the unwind position.
Figure 13 - Set Valve to Unwind Position img-00128.png
Step 4
Pull out the hose toward the furthest corner as laid out in your plan (refer to section
“Planning Your Application” found on page 8). As you approach the corner look at the
reel to see how much hose remains. As a minimum you require one (1) coil of hose to
remain on the drum at all times. Once you have determined there is enough hose,
continue to the corner and make your first turn.
Starting
Position
Figure 14 - Starting Position img-00047.wmf

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Step 5
Now engage the brake so that the drum will no longer rotate. By locking the drum
you will prevent the hose from being pulled off the drum connection. Obstacles (hills,
rocks, etc.) in the field can cause the hose to pull out if the drum is not locked.
Figure 15 - Engage Brake Prior to Transport img-00127.png
Step 6
Begin pumping the liquid slowly. You must allow the system to purge the air within
the hose before raising the system to the desired operating pressure. Once the liquid
reaches the applicator, the driver should start moving to distribute the liquid. At this
point you can increase the pump rpm raising the operating pressure to the desired
level.
Pressurizing your Cadman Hard Hose Drag Reel must be done slowly
and cautiously to purge all the air from the system. Air must be purged
before bringing the system up to full operating pressure.

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Operator's Manual - 4000M 4500M
Page 16 of 46
Application Pattern
There are a number of hose drag patterns that can be used during your application.
Cadman Power Equipment Limited has found the zigzag pattern to be one of the
best methods. Although we recommend this method, you are not limited to using it.
Follow the instructions below if you are going to use the zigzag method.
img-00035.gif
1. Using a zigzag pattern cover the first
half of your section while working away
from the reel.
img-00036.gif
2. When you have completed the first half,
drive along the outside to the second
half.
img-00037.gif
3. Cover the second half in a similar
fashion, using a zigzag pattern and
working away from the reel.
img-00038.gif
4. Finish covering the entire section. Signal
the pump operator when you are
finished applying.
OPERATOR NOTE
Where field conditions
permit, always attempt
to pull the hose either
up or down sloping
terrain instead of
operating across a side
hill.
Always turn away from
the reel. Failure to do
this could cause you to
get “trapped” by the
drag hose.
Be aware of obstacles in
the field. Proper
application planning
should take into
consideration any
obstacles that could
hinder your application.
Keeping your Cadman
Hard Hose Drag Reel
clean will dramatically
prolong its life.
Cleaning of the hose, as
well as cleaning the
exterior of the Hard
Hose Drag Reel is
highly recommended
after each use.

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Page 17 of 46
Finishing an Application
Step 1
When you are nearing complete coverage of a section, signal the operator to shut
down the pump. Start the hose blow out procedure. Continue to move the applicator
through the field until flow to the applicator has stopped.
The hose is a high volume “Receiver Tank” containing a large amount
of fluid. Be sure to allow enough spreading area to properly apply the
hose content.
oØ 6” hose contains approximately 1 ½ US Gallons per foot
oØ 8” hose contains approximately 2 ⅔US Gallons per foot
660 1320 1980 2640 3300 3960 4620 5280 5940 6600 Feet
Ø 6" 969 1939 2908 3877 4847 5816 6785 7755 8724 9693 US Gal
Ø 8" 1723 3447 5170 6893 8616 10340 12063 13786 15509 17233 US Gal
Failure to compensate for the remaining fluid can result in over
application of fluid.
Step 2
Drag the hard hose so that it is back at the original start position. Disconnect the
applicator from the hard hose by uncoupling the ringlock fitting.
End
Position
CORRECT INCORRECT
Figure 16 - Return to End Position img-00125.wmf

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Step 3
Re-install hose flag to hose end.
Figure 17 - Re-install Hose Flag img-00124.png
DO NOT under any circumstances rewind the hose without the flag
installed. Rewinding the hose without the flag installed will cause
extensive damage to your machine.
Step 4
Move the tractor to the front and re-hitch the machine. Connect the hydraulic line to
the tractors hydraulic supply.
Step 5
Fully release the drum brake and secure with the spring latch to prevent the brake
from being re-applied.
Figure 18 - Release Drum Brake img-00127.png