Cal-Royal F9900V Series User manual

1. MARK VERTICAL AND HORIZONTAL
REFERENCE LINE ON DOOR.
5. APPLY RAIL ASSEMBLY
3. APPLY HARDWARE
6. APPLY COVER
2. PREPARE DOOR
4. ATTACH TOP AND BOTTOM CHASSIS
DETERMINE BACKSET TO LOCATE VERTICAL REFERENCE LINE.
1. IF LOCK STILE IS 4-1/2” WIDE OR WIDER, BACKSET IS 2-3/4”.
2. IF LOCK STILE IS LESS THAN 4-1/2” WIDE, BACKSET IS HALF
OF THE EXPOSED WIDTH OF LOCK STILE
TAPE TEMPLATE ON INSIDE OF DOOR
ALONG REFERENCE LINE.
SPOT AND DRILL HOLE.
1. CHECK THE SIZE OF DEVICE, IF CUTTING TO LENGTH IS
REQUIRED.
2. DETERMINE CUT OFF LENGTH “X” BY SUBTRACTING 1-3/4”
FROM “Y”. MARK CUT OFF POINT ON MOUNTING RAIL.
3. DEPRESS ARM INTO RAIL OPENING AND SLIDE RAIL INTO
CHASSIS. LEVEL RAIL AND FASTEN CHASSIS AND
MOUNTING PLATE.
ATTACH COVER TO TOP AND
BOTTOM CHASSIS WITH (4) COVER
SCREWS EACH.
ATTACH END CAP TO MOUNTING
PLATE WITH (2) COVER SCREWS
ATTACH COVER TO CHASSIS WITH (4) #8
TRUSS HEAD MACHINE SCREWS
1. MOUNT TOP STRIKE PER LOCATION IN
2ND STEP.
2. SCREW TOP ROD INTO MAIN SLIDE.
3. SLIDE GUIDE AND COVER ONTO TOP ROD
CHASSIS BY INSERTING ADJ PIN THRU
RETRACTOR AND MIDDLE HOLE IN ROD
(SEE FIGURE AT LEFT)
4. MOUNT BOTTOM CHASSIS SAME WAY AS
TOP CHASSIS (SEE FIGURE AT RIGHT)
5. AS TO BOTTOM STRIKE APPLICATION
VARIATIONS, PLEASE REFER TO FIGURE
BELOW FOR CORRECT MARRIAGE.
6. FASTEN GUIDE.
IF SHORTER ROD IS REQUIRED, CUT TO
LENGTH AND DRILL 1/8” HOLE THRU.
CHECK FINAL OPERATION OF DEVICE
AND ADJUST, THEN FASTEN COVERS.
VERTICAL C CHASSIS
TOP AND BOTTOM CHASSIS
L
BACKSET
HORIZONTAL C CHASSIS
L
41” OR VARIABLE FROM
FINISHED FLOOR
FINISHED FLOOR
DOOR STOP
TOP CHASSIS TEMPLATE
TAPE
HORIZONTAL
REFERENCE LINE
VERTICAL
REFERENCE LINE
LEVER TRIM
PLUNGER
IF W/O TRIM, ATTACH
CHASSIS WITH (4) #10 WOOD
OR MACHINE SCREWS
CHASSIS MOUNTING SCREWS
ENSURE PLUNGER NOT EXTENDED
PAST CAM SURFACE
VERTICAL CHASSIS
TIGHT AGAINST RAIL
REMOVABLE BOLT PIN
FOR ADDED ADJUSTMENT
IF NECESSARY
TOP
ROD
GUIDE
TOP
ROD
LIFT
ARM
MAIN SLICE
PULLMAN LATCH
TOP CHASSIS
ASSEMBLY
STEEL SCREWS AND
MORTISE NUTS
FLAT STRIKE STRIKE TRESHOLD
TOP ROD
STEEL TOP
COVER
RETRACTOR TOP
STRIKE
(2) #12 FLAT HEAD
SCREWS
NOTE: SHIM TOP STRIKE WHEN
NECESSARY TO OBTAIN
1/8” GAP
TOP SLIDE
DOWN
MAIN SLIDE
BOTTOM ROD
GUIDE
BOTTOM ROD
STEEL BOTTOM
COVER
BOTTOM ROD
VERTICAL C
CHASSIS L
SPRING
SPRING
3/16”
3/16”
BOTTOM BOLT
CHASSIS ASSEMBLY
STOP THICKNESS