CALI alumLEDs ALS500T-RMW-MI User manual

CALIFORNIA ACCENT LIGHTING, INC.
2820 E. Gretta Lane, Anaheim, CA 92806
ph. 800.921.CALI (2254) | fx. 714.535.7902 | [email protected]om | calilighting.com
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.
1 / 29 / 2021 / Rev 2
Page 1 of 16
Overview
ALS500T-RMW-MI
INSTALLATION INSTRUCTIONS
IMPORTANT NOTICE: VERIFY CORRECT LUMINAIRE WAS RECEIVED WITH
CORRECT COLOR TEMPERATURE, VOLTAGE, AND WATTAGE BEFORE CUTTING OR
INSTALLING. CALI WILL NOT BE RESPONSIBLE IF INCORRECT LUMINAIRE IS INSTALLED.
READ ENTIRE GUIDE BEFORE STARTING INSTALLATION
• Electric Hammer Drills (optional)
• 14.4 to 28 Volt Cordless Drills
• Phillips Bits - Sufficient Quantity
• Utility Knife
• Electrical Cords
• Marker
• Wire Strippers
• Long Nose Pliers
• Drill Bits - Concrete or Wood
• Electrical Three Ways
• Safety Glasses
• Measuring Tapes
• Chalk Line
• ALS500T-RMW can be mounted to concrete, wood, or metal using proper
mounting hardware.
• Ensure surface material can support the weight of the luminaire.
ELECTRICAL
INSTALLATION RECOMMENDATIONS
INSTALLATION TOOL REQUIRED
• ALS500T-RMW requires a remote driver. The driver may be mounted on
top of the luminaire or in a remote location.
• Drivers are 120V - 277V (UNV) Input Voltage and 24VDC Output Voltage
• To calculate driver size, determine Watts per Foot.
Example: 4W per Foot
• Determine Length in Feet.
Example: 20’
• To calculate Load, Multiply Watts per Foot x Length in Feet
Example: 4W x 20’= 80W. The Load of the driver is 80 Watts.
• Maximum load for a Class 2 low voltage luminaire is 96 Watts
END VIEWS (With Mud-In Ceiling Trim)
1.85”
7.31”
1.38”
7.0”
3.27”
3.60”
Max.
Hanging Bracket Assembly
(ALS500T-RMW-HB)
1.38”
5.27”
X (Specified Length)
7.31”
1.85”
Aircraft Cable Assembly
(ALS500T-RMW-AC)
• Indirect lighting
• 24 Volts DC for easy and safe installation
• Long life, energy efficient LEDs
• Available in 4 Watts up to 12 Watts Per Foot
• Can be ordered to specific lengths for when exact dimensions are known
Example: 10 x 10’6” (product is shipped in 8’ max luminaires)
• Available for indoor (DRY) and (DAMP) rated installations
PRODUCT INFORMATION
CONTENTS
DESIGN GUIDELINES Page 2
HANGING BRACKET MOUNTING Page 3 - 5
AIRCRAFT CABLE MOUNTING Page 6 - 9
REFLECTIVE FILM Page 14
TROUBLESHOOTING Page 15
CARE & MAINTENANCE Page 16
FEATURES
APPLICATIONS Indirect Lighting
LENS Clear
LENGTH Built to Order (± 0.25” Tolerance)
CONSTRUCTION Aluminum Extrusion
FINISH White Powder Coated
DRIVER Remote
WEIGHT 4.50 lbs per foot
MOUNTING Mounting Brackets or Aircraft Cable
LISTING
Dry or Damp Location
UL1598, CSA C22.2#250.0
UL8750, CSA250
UL2108, CSA C22.2 #9
TEMPERATURE
RATINGS
Operating / Startup: -20° to 48°C (-4° to 120°F)
Storage: -40° to 76°C (-40° to 170°F)

CALIFORNIA ACCENT LIGHTING, INC.
2820 E. Gretta Lane, Anaheim, CA 92806
ph. 800.921.CALI (2254) | fx. 714.535.7902 | [email protected]om | calilighting.com
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.
1 / 29 / 2021 / Rev 2
Page 2 of 16
ALS500T-RMW-MI
INSTALLATION INSTRUCTIONS
Design Guidelines (Configurations)
LINEAR CONFIGURATION
8’ 8’ 3’6”
19’6”
End Cap
C
Standard LengthACustom LengthB
MITERED CONFIGURATION
8’
18-3/16”
18-3/16”
1’
1’
6’
8’
Standard LengthA
Custom LengthB
Mitered CornerD
Mitered CornerD
End CapC
JUMPER CONFIGURATION
8’ 8’
Jumper CableE
Standard LengthAEnd CapC
POWER DISTRIBUTION
Continuous ConnectionG
DriverF
DriverF
To Power Source
To Power Source Circuit #2H
(White)
Circuit #1H
(Gray)
KEY
AStandard Length: Luminaire runs are constructed in 8’ segments.
BCustom Length: Any required length that is not 8’. Typically the last
segment of a run.
CEnd Cap: Used to terminate a run.
DMitered Corner: Standard 90° Mitered Corner. Custom angles available
upon request.
EJumper Cable: Used to connect two luminaires with a gap between.
F
Driver: The driver is typically mounted on top of the first luminaire
segment of a run. The driver may also be mounted elsewhere. Each run
typically has its own driver.
GContinuous Connection: Each luminaire segment is built with quick
disconnects to easily connect to the next segment in line.
H
Circuits: Example U-Shaped run exceeds Max Run lengths and is split
into two circuits, each with their own driver. Max Run lengths vary by light
source. See light source specifications for details.

CALIFORNIA ACCENT LIGHTING, INC.
2820 E. Gretta Lane, Anaheim, CA 92806
ph. 800.921.CALI (2254) | fx. 714.535.7902 | [email protected]om | calilighting.com
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.
1 / 29 / 2021 / Rev 2
Page 3 of 16
ALS500T-RMW-MI
INSTALLATION INSTRUCTIONS
Diagram of Assembly (Hanging Bracket Assembly)
Wall Stud
Rail Bracket
Hex Head Screw
(8-32 x 2”)
Hex Screw Channel
Hard Ceiling
Lock Washer
Connector Block
Lens
Hex Nut
1/8” Mud
Hanging Bracket Arm
Trim Retention Spring
Mud-In Ceiling Trim
5/8” Drywall
1/8” Mud
Wall Trim
Reflective Film
Tie Wire
DIAGRAM OF ASSEMBLY
1.39”5.47”
1.38”
3.27”
3.60”
Max. Height
DIMENSIONS

CALIFORNIA ACCENT LIGHTING, INC.
2820 E. Gretta Lane, Anaheim, CA 92806
ph. 800.921.CALI (2254) | fx. 714.535.7902 | [email protected]om | calilighting.com
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.
1 / 29 / 2021 / Rev 2
Page 4 of 16
ALS500T-RMW-MI
INSTALLATION INSTRUCTIONS
Mounting (Hanging Bracket Assembly ) 1 of 2
Countersink Screw
Rail Bracket
Hex Nut
8-32 x 2”
Hex Head Bolt
Lock Washer
Slot
Hanging Bracket Arm
Determine number of Hanging Brackets required.
Note: Refer to the diagrams on page 10 as a guide.
4
If applicable, assemble Hanging Bracket Arms. Insert Hex Head Bolts through
slots on Hanging Bracket Arms and secure with washers and hex nuts.
5
Mark locations where each Rail Bracket will be installed along reference line.
Align the bottom of the Rail Bracket with the reference line and pre-drill using
proper drill bit for surface and screw size. Each rail must be mounted with a
minimum of two screws. Drill additional holes in Rail Brackets if necessary.
Note: Use 8/32 x 2” Countersink Screw (By others)
6
If applicable, install end caps to ends of runs.
8
6-15/16”
Projected Location of
Hard Ceiling 5/8” Drywall
5/8” Drywall
Wall Stud
Ceiling Line
1/16”
Ceiling Line
4”
Top of drywall
Mark Wall Stud
1/16”
Ceiling Line
Mount Wall Trim
Install concealed ceiling system grid. Assemble the grid so there is a continuous
6-15/16” opening where luminaires will be installed. The installation area must
have at least 10” of overhead space from ceiling line.
Note: Do not hang ceiling drywall before luminaires are installed. Luminaires
must be mounted prior to installation of ceiling drywall to allow top access.
1
Hang or cut drywall along installation area so it is 1/16” above ceiling line.
Measure exactly 4” above ceiling line and mark each wall stud in the installation
area. Use a laser level to ensure accurate relation to ceiling line, then draw a
reference line connecting each mark along the wall studs.
Note: Drywallers must hang drywall to the specifications. Only cut if necessary.
2
Mark locations along Wall Trim extrusion where it will be mounted to wall studs,
then drill holes as needed and mount to wall studs.
Note: Mount Wall Trim extrusion using at least 1 screw per 2’, rounded up.
3
Install Hanging Bracket Arms to luminaire by sliding inverted Hex Head Bolts of
Hanging Bracket into the channels pictured below.
Do not slide into any other channels.
7

CALIFORNIA ACCENT LIGHTING, INC.
2820 E. Gretta Lane, Anaheim, CA 92806
ph. 800.921.CALI (2254) | fx. 714.535.7902 | [email protected]om | calilighting.com
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.
1 / 29 / 2021 / Rev 2
Page 5 of 16
ALS500T-RMW-MI
INSTALLATION INSTRUCTIONS
Mounting (Hanging Bracket Assembly ) 2 of 2
Tighten hex nuts as needed
Mud-In Ceiling Trim flush with
projected location of ceiling drywall
Ceiling Line
Slide luminaire with Hanging
Bracket Arms onto Rail Bracket
Lead Wire
V-Groove Channel
Secure connections between continuous runs using Connector Blocks after all
luminaires have been mounted.
Note: Refer to steps on page 12 for details.
10
Install Ceiling Trim after all runs have been mounted and connected.
Note: Follow the steps on page 13 to install Ceiling Trim.
11
After all luminaires are mounted, adjust height and levelness of each luminaire
by tightening or loosening hex nuts on Hanging Bracket assembly. Use a dummy
piece of drywall to perfect the height at which the luminaires will rest.
The drywall will be tucked into the gap between the Mud-In Ceiling Trim and the
concealed ceiling grid when hung.
Note: One person holds the luminaire and another person adjusts hex nuts.
12
Secure a tie wire to each Hanging Bracket Arm after luminaires are set in place.
Note: Refer to the diagrams on page 3 for details.
13
If applicable, position the driver in the center of luminaire and secure using set
screws (by others). Do not mount drivers between luminaires.
Note: Driver size and location of mounting holes may differ from below example.
14
Make wiring connections from driver to 1st PCB. Pull lead wires from luminaire
and make splice connections to lead wires from driver. Verify wiring diagram
before connecting.
15
Verify driver wire colors from wiring diagram, then connect luminaires to power
source. Drivers used for this product vary. Always confirm wiring diagram from
driver installation instructions before connecting.
17
After all installation steps are complete and lighting is confirmed to be working,
install reflective film to runs.
Note: Follow the steps on page 15 to install reflective film.
20
Perform a continuity test before connecting luminaire to power source.
Refer to page 15 for continuity test step by step.
16
Apply mud to trims until completely covered and smooth. Allow to dry completely
before painting or sanding. Do not use pre-mixed mud compounds.
19
Verify that all Ceiling Trims are securely leveled, then screw trim to drywall
using countersink screws. Use 1 screw per 2’ of trim, rounded up. Drill additional
holes in ceiling trim if necessary.
18
Mount luminaire to Rail Brackets by sliding luminaire with assembled Hanging
Bracket Arms into Rail Brackets. Ensure each Hanging Bracket rests at the
center of each Rail Bracket.
Note: All Hex Head Bolts must be vertical after mounting luminaire. If bolts are
crooked or slanted, the Hanging Bracket must be adjusted.
9

CALIFORNIA ACCENT LIGHTING, INC.
2820 E. Gretta Lane, Anaheim, CA 92806
ph. 800.921.CALI (2254) | fx. 714.535.7902 | [email protected]om | calilighting.com
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.
1 / 29 / 2021 / Rev 2
Page 6 of 16
ALS500T-RMW-MI
INSTALLATION INSTRUCTIONS
Diagram of Assembly (Aircraft Cable Assembly)
5/8” Drywall
1/8” Mud
Wall Trim
Reflective Film
Wall Stud
Lens
Trim Retention Spring
Aircraft Cable Assembly
Hard Ceiling
1/8” MudMud-In Ceiling Trim
DIAGRAM OF ASSEMBLY
5.50”
1.38”
3.27”
5.08”
1.39”
DIMENSIONS

CALIFORNIA ACCENT LIGHTING, INC.
2820 E. Gretta Lane, Anaheim, CA 92806
ph. 800.921.CALI (2254) | fx. 714.535.7902 | [email protected]om | calilighting.com
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.
1 / 29 / 2021 / Rev 2
Page 7 of 16
ALS500T-RMW-MI
INSTALLATION INSTRUCTIONS
Mounting (Aircraft Cable Assembly) 1 of 3
Aircraft Cable
Cable Gripper
Flat Bracket
Alignment Block
Hex Nut
Screw
Determine number of Aircraft Cable Assemblies required.
Note: Refer to the diagrams on page 11 as a guide.
4
If applicable, assemble Aircraft Cable Assemblies. Use provided hardware to
secure Alignment Blocks and Cable Gripper to Flat Bracket.
5
Ceiling Line
~5”
Aircraft Cable
Mounting Surface
Excess cable
Cable Gripper
6-15/16”
Projected Location of
Hard Ceiling 5/8” Drywall
5/8” Drywall
Wall Stud
Ceiling Line
Ceiling Line
Mount Wall Trim
Ceiling Line
Top of drywall 1/16”
Projected Location of
Hard Ceiling 5/8” Drywall
Hang or cut drywall along installation area so it is 1/16” above ceiling line.
Note: Drywallers must hang drywall to the specifications. Only cut if necessary.
2
Mark locations along Wall Trim extrusion where it will be mounted to wall studs,
then drill holes as needed and mount to wall studs.
Note: Mount Wall Trim extrusion using at least 1 screw per 2’, rounded up.
3
Determine locations where Aircraft Cables will be mounted overhead. Secure to a
sturdy surface, such as studs, using hardware (by others) that is rated for the
weight of the luminaire. Ensure each luminaire is appropriately balanced.
Note: Do not hang luminaire from weak material such as drywall or plywood.
6
Secure Aircraft Cable Assemblies to mounting surface. The top of the assembly
should rest approximately 5” above ceiling line. Adjust position of assembly along
aircraft cable using cable gripper. Do not trim excess cable at this time.
7
Install concealed ceiling system grid. Assemble the grid so there is a continuous
6-15/16” opening where luminaires will be installed. The installation area must
have at least 10” of overhead space from ceiling line.
Note: Do not hang ceiling drywall before luminaires are installed. Luminaires
must be mounted prior to installation of ceiling drywall to allow top access.
1

CALIFORNIA ACCENT LIGHTING, INC.
2820 E. Gretta Lane, Anaheim, CA 92806
ph. 800.921.CALI (2254) | fx. 714.535.7902 | [email protected]om | calilighting.com
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.
1 / 29 / 2021 / Rev 2
Page 8 of 16
ALS500T-RMW-MI
INSTALLATION INSTRUCTIONS
Mounting (Aircraft Cable Assembly) 2 of 3
Slide luminaires onto
Aircraft Cable Assemblies
Slide luminaires onto Aircraft Cable Assemblies. Remove Connector Blocks if
applicable. Replace after Aircraft Cable Assemblies are installed.
Always install corner luminaires first.
9
All aircraft cables must rest in a vertical position. Do not allow aircraft cables to
rest at a slant or angle. Adjust as needed.
Note: The position of the Aircraft Cable Assemblies may deviate from the
spacing diagrams on page 11 due to variations within the installation area.
Ensure all luminaires are appropriately balanced.
11
Secure connections between continuous runs using Connector Blocks after all
luminaires have been mounted.
Note: Refer to steps on page 12 for details.
12
Install Ceiling Trim after all luminaires have been mounted and connected.
Note: Follow the steps on page 13 to install Ceiling Trim.
13
Hard Ceiling Trim flush with
projected location of ceiling drywall
Ceiling Line
Trim excess cable
Adjust length as needed
Adjust Cable Gripper by unscrewing locking mechanism. Press down and hold
the threads where cable feeds through. Pull cable from the exit. Let go of threads
to lock in place, then replace locking mechanism.
8
If applicable, install end cap to end of run.
10
After all luminaires are mounted, adjust height and levelness of each luminaire
by adjusting cable gripper. Use a dummy piece of drywall to perfect the height at
which the luminaires will rest. The drywall will be tucked into the gap between
the Hard Ceiling Trim and the concealed ceiling grid when hung.
Note: One person holds the luminaire and another person adjusts cable gripper.
14
Unscrew & lift
Press down & hold
Pull cable
If applicable, position the driver in the center of luminaire and secure using set
screws (by others). Do not mount drivers between luminaires.
Note: Driver size and location of mounting holes may differ from below example.
15

CALIFORNIA ACCENT LIGHTING, INC.
2820 E. Gretta Lane, Anaheim, CA 92806
ph. 800.921.CALI (2254) | fx. 714.535.7902 | [email protected]om | calilighting.com
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.
1 / 29 / 2021 / Rev 2
Page 9 of 16
ALS500T-RMW-MI
INSTALLATION INSTRUCTIONS
Mounting (Aircraft Cable Assembly) 3 of 3
Lead Wire
V-Groove Channel
Make wiring connections from driver to 1st PCB. Pull lead wires from luminaire
and make splice connections to lead wires from driver. Verify wiring diagram
before connecting.
16
Perform a continuity test before connecting luminaire to power source.
Refer to page 15 for continuity test step by step.
17
Verify driver wire colors from wiring diagram, then connect luminaires to power
source. Drivers used for this product vary. Always confirm wiring diagram from
driver installation instructions before connecting.
18
After all installation steps are complete and lighting is confirmed to be working,
install reflective film to runs.
Note: Follow the steps on page 14 to install reflective film.
21
Apply mud to trims until completely covered and smooth. Allow to dry completely
before painting or sanding. Do not use pre-mixed mud compounds.
20
Verify that all Ceiling Trims are securely leveled, then screw trim to drywall
using countersink screws. Use 1 screw per 2’ of trim, rounded up. Drill holes in
ceiling trim if necessary.
19

CALIFORNIA ACCENT LIGHTING, INC.
2820 E. Gretta Lane, Anaheim, CA 92806
ph. 800.921.CALI (2254) | fx. 714.535.7902 | [email protected]om | calilighting.com
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.
1 / 29 / 2021 / Rev 2
Page 10 of 16
ALS500T-RMW-MI
INSTALLATION INSTRUCTIONS
Spacing Diagrams (Hanging Bracket Assembly)
1’
ALS500T-RMW
Hanging Bracket
Rail Bracket
ALS500T-RMW
2’ - 5’
Hanging Bracket
Rail Bracket
ALS500T-RMW
6’ - 8’
Hanging Bracket
Rail Bracket
• For luminaires 1’ long,
use 1 Rail Bracket and 2 Hanging Brackets.
• Install 2 Hanging Brackets, 2” from each end of 1 Rail Bracket.
• Align the 1’ Rail Bracket with the 1’ luminaire.
• For luminaires 2’ - 5’ long,
use 2 Rail Brackets and 2 Hanging Brackets.
• Install 1 Hanging Bracket in the center of each Rail Bracket.
• Align the Rail Brackets with the end of the luminaire.
• For luminaires 6’ - 8’ long,
use 3 Rail Brackets and 3 Hanging Brackets.
• Install 1 Hanging Bracket in the center of each Rail Bracket.
• Align each Rail Bracket with the center and ends of fixture.
1’ LUMINAIRE
2’ - 5’ LUMINAIRE
6’ - 8’ LUMINAIRE

CALIFORNIA ACCENT LIGHTING, INC.
2820 E. Gretta Lane, Anaheim, CA 92806
ph. 800.921.CALI (2254) | fx. 714.535.7902 | [email protected]om | calilighting.com
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.
1 / 29 / 2021 / Rev 2
Page 11 of 16
ALS500T-RMW-MI
INSTALLATION INSTRUCTIONS
Spacing Diagrams (Aircraft Cable Assembly)
ALS500T-RMW
1’ - 5’
Aircraft Cable Assembly
4”
ALS500T-RMW
6’ - 8’
Aircraft Cable Assembly
4”
• For luminaires 1’ - 5’ long, use 2 Aircraft Cable Assemblies per luminaire.
• Install each assembly about 4” from each end of luminaire.
Note: Location may vary depending on accessibility mounting surfaces. Ensure each luminaire is balanced.
• For luminaires 6’ - 8’ long, use 3 Aircraft Cable Assemblies per luminaire.
• Install 1 assembly centered and 2 assemblies about 4” from each end of luminaire.
Note: Location may vary depending on accessibility mounting surfaces. Ensure each luminaire is balanced.
1’ - 5’ LUMINAIRE
6’ - 8’ LUMINAIRE

CALIFORNIA ACCENT LIGHTING, INC.
2820 E. Gretta Lane, Anaheim, CA 92806
ph. 800.921.CALI (2254) | fx. 714.535.7902 | [email protected]om | calilighting.com
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.
1 / 29 / 2021 / Rev 2
Page 12 of 16
ALS500T-RMW-MI
INSTALLATION INSTRUCTIONS
Connecting Continuous Runs
Make cuts to extrusion and lens if necessary. Do not cut PCB, wiring, or
accessories. Only use a miter saw equipped with a blade for cutting metal.
Note: If applicable, remove Connector Blocks from extrusion before cutting.
1Position luminaires together and align the screw of the Male Block to meet the
Female Block. Tighten Allen Screws using provided Allen Wrench to close the
gap until luminaires meet. Only tighten screws until extrusion edges meet with
no gaps. Over-tightening screws will create separation at the seam.
Tip: One person holds the luminaire together, ensuring there is no gap, while
another person tightens screws.
3
If applicable, insert one Allen Screw with Lock Washer into each Male Block.
Note: Ensure sequence labeling is in the correct sequence (A, B, C, etc.)
2
Connect disconnects between luminaires, if applicable. Ensure connected runs
do not exceed load of power supply.
Note: Refer to Electrical section on first page for details on calculating load.
4
Allen Screw
Lock Washer
Sequence Labeling
Male Block
Sequence Labeling
Female Block
Quick
Disconnects
Extrusions aligned
Tighten with allen wrench

CALIFORNIA ACCENT LIGHTING, INC.
2820 E. Gretta Lane, Anaheim, CA 92806
ph. 800.921.CALI (2254) | fx. 714.535.7902 | [email protected]om | calilighting.com
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.
1 / 29 / 2021 / Rev 2
Page 13 of 16
ALS500T-RMW-MI
INSTALLATION INSTRUCTIONS
Installing Ceiling Trim
Keep Trim Retention Springs
4” away from this edge
Trim Retention Spring
4’ 4’ 4’ 4’
16’
Cut Line
8’
2’
Trim Retention SpringCeiling Trim
4’ 4’ 4’ 4’
16’
8’2’ 6’
Seams between trim and fixtures not aligned
Install Trim Retention Springs to ceiling trim. Use one clip per 2’, or two clips
per segment under 4’. Install clips 4” from each edge, evenly spaced.
3
Measure and cut a 2’ section from one of the Ceiling Trim segments.
2
Measure installation area to determine required lengths of Ceiling Trim.
Example: 16’ required two 8’ sections of Ceiling Trim.
1Install Ceiling Trim with Trim Retention Springs to mounted luminaires.
Ensure all springs snap into channel and that trim is not loose or sagging.
Note: Place trim pieces carefully, they can not be removed after installing.
Note: Ensure placement Trim Retention Springs is at least 4” from edges of
luminaire where wiring is present.
4

CALIFORNIA ACCENT LIGHTING, INC.
2820 E. Gretta Lane, Anaheim, CA 92806
ph. 800.921.CALI (2254) | fx. 714.535.7902 | [email protected]om | calilighting.com
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.
1 / 29 / 2021 / Rev 2
Page 14 of 16
ALS500T-RMW-MI
INSTALLATION INSTRUCTIONS
Installing Reflective Film (ALS500T-RMW-RF-98)
Second, insert edge of film
into wall-side gap between
the wall trim and extrusion.
First, insert edge of film into the
gap between lens and extrusion.
Do not cover lens with film.
Lens
ExtrusionWall Trim
1
2
• Follow the below diagrams and steps if applicable to your installation.
• Only install Reflective Film after all other installation requirements are
complete. Lighting must be tested and in working order, and wall must be
mudded, painted, and completely dry before beginning.
• Reflective Film requires a minimum of two people to ensure a secure and
correct installation.
• Use a puller stand to prevent damage to the film while installing.
• Installers must wear gloves while handling Reflective Film.
• The Reflective Film is two-sided. Place the textured side facing downward.
The smooth side should only be facing upward.
INSTALLATION GUIDELINES
• Stable in humid environments
• Anti-static
• Abrasion resistant
• Continuous thermal stability up to 100°C
• Compatible with the following cleaning solutions: dilute ammonia, soap
solutions, Clorox Wipes, Pine-Sol, and Formula 409
FEATURES & MAINTENANCE
SPECIFICATIONS
REFLECTANCE @ 550NM 97.5 ± 0.8% (ASTM E1164)
L* VALUE > 98.9 (ASTM E308)
A VALUE -0.35 ± 0.25 (ASTM E308)
B VALUE 0.90 ± 0.30 (ASTM E308)
GLOSS (60°) < 5.0% (ASTM D2456)
THICKNESS 205 µm ± 15 (Ono Sokki EG225)
TENSILE STRENGTH 165 MPa (ASTM D882)
DEFORMATION TEMPERATURE 130°C (JIS K7196-1991)
MELT TEMPERATURE 255°C (ASTM D3418)
UL RELATIVE THERMAL INDEX 105°C (UL746)
Installation Area
Reflective Film
Puller Stand
One person installs Reflective Film
according to the instructions below.
Another person feeds film from
puller stand to installer, ensuring
that film is not disturbed in the process.
Installers must wear gloves
Miter Square
Reflective Film
Rough edge
Location of new cut
Clean edge
Cut a 1’ section of Reflective Film and practice installing to get a feeling for how
it bends and forms in the luminaire. The film cannot be corrected if it is bent,
folded, wrinkled, or kinked during installation.
1
Place roll of Reflective Film onto wire puller stand. Gently pull film from roll
and feed to installer as needed. Check that the textured side is facing downward
when pulling.
3
Place beginning edge all the way to the end, so the edge of the film sits flush to
the end cap.
4
At the end of the run, estimate how much more film will be needed. Make small
cuts at the end of the film and test fit it. Repeat if necessary until the film meets
the end cap flush.
5
Check along entire run that Reflective Film is installed correctly. Ensure lens is
not covered by film and that it is securely tucked into each edge along the run.
6
If applicable, cut the end of the sheet so it has a smooth and even edge.
Tip: Use a tool to ensure an accurate cut.
2

CALIFORNIA ACCENT LIGHTING, INC.
2820 E. Gretta Lane, Anaheim, CA 92806
ph. 800.921.CALI (2254) | fx. 714.535.7902 | [email protected]om | calilighting.com
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.
1 / 29 / 2021 / Rev 2
Page 15 of 16
ALS500T-RMW-MI
INSTALLATION INSTRUCTIONS
Troubleshooting & Continuity Test
Frayed End
Metal Flakes
Foreign Object
Damaged LightstripTorn Lightstrip
1.
Turn off power before beginning. Check for any twisting or damage to the circuit in the LED
lightstrip. If there is excessive damage and the circuit is broken, the lightstrip must be replaced.
3.
Check to make sure cuts in the lightstrip are clean and not frayed, causing positive and
negative copper pads to touch.
2.
Check for metal particles or other foreign objects causing the short.
TROUBLESHOOTING TIPS
• Do not reset the breaker multiple times
• If the unit is overloaded, the breaker will trip, shutting off the transformer and lights
• If the breaker reset button has been held down by hand or any type of pressure, such as duct
tape, or if the breaker has been reset multiple times without troubleshooting, the unit will:
- Burn the transformer bobbin
- Burn the thermal or magnetic breaker
- Burn the primary or secondary wires due to high amperage caused by overload
- Short circuit in line which will not allow the breaker to reset
- Damage the lighting
1
. Turn power off before beginning. Verify power is turned off by using a non-contact circuit
tester. Touch the probe of the tester to positive wire of the power source. The tester will
light up if an electrical current is detected.
3.
Verify that your tester is functional by touching probes together. The tester should light up,
beep, or read 0Ω (ohms) of resistance.
4. Touch the red probe to the positive (+) wire and the black probe to the negative (-) wire.
If a conductive path is formed between the positive and negative wires, the multimeter will
beep, flash, or read 0Ω (ohms). Troubleshoot to identify the malfunction in the line.
If there is no conductive path, the multimeter will not show any feedback.
5. Touch the red probe to the fixture extrusion and the black probe to the positive (+) wire.
If a conductive path is formed between the extrusion and the positive wire, the multimeter
will beep, flash, or read 0Ω (ohms). Troubleshoot to identify the malfunction in the line.
If there is no conductive path, the multimeter will not show any feedback.
6. Touch the red probe to the fixture extrusion and the black probe to the negative (-) wire.
If a conductive path is formed between the extrusion and the negative wire, the multimeter
will beep, flash, or read 0Ω (ohms). Troubleshoot to identify the malfunction in the line.
If there is no conductive path, the multimeter will not show any feedback.
7. Set voltmeter to DC voltage and test power source. Confirm the correct voltage before
connecting lighting to power source. If voltage reading is more than 1 volt higher than the
marked output voltage, there is a problem with the power source or driver.
8. Connect power connector to power source. If LEDs do not turn on, flip polarity (+ -) or
power source connection to power connector.
CONTINUITY TEST
A continuity test is performed to determine if electricity can pass through two points on
an electrical circuit. This helps identify shorts or malfunctions in the line or fixture.
Use a
multimeter or continuity tester to perform the steps below.
•
Always perform a continuity test before connecting lighting to power source.
•
Malfunctions are not always as obvious as the lights not turning on.
•
A short or malfunction in the line or fixture will cause damage over time, ultimately damaging
the lighting and voiding warranty.
(-)
(+)
Red Probe
Black Probe
LED Lighting
(-)
(+)
Black Probe
LED Lighting
Red Probe
(-)
(+)
Black Probe
LED Lighting
Red Probe
2
. Setup your tester. First insert the black probe lead into the COM jack, then insert the red
probe lead into the VΩ jack.
1
2

CALIFORNIA ACCENT LIGHTING, INC.
2820 E. Gretta Lane, Anaheim, CA 92806
ph. 800.921.CALI (2254) | fx. 714.535.7902 | [email protected]om | calilighting.com
© CALI. All rights reserved. CALI reserves the right to make changes or withdraw specifications without prior notice.
1 / 29 / 2021 / Rev 2
Page 16 of 16
ALS500T-RMW-MI
INSTALLATION INSTRUCTIONS
Product Care & Maintenance
CLEANING MATERIALS
The use of solvents and/or cleaners which are not compatible with polycarbonate will result in
the softening, crazing, and/or cracking of the plastic part. This is especially true of polycarbonate
lamps and mounting bases which may be under stress in their normal applications.
COMPATIBLE WITH POLYCARBONATE
FIGURES
NOT COMPATIBLE WITH POLYCARBONATE
• Mild soap and water
• Mineral Spirits
• Isobutyl alcohol
• VM and P Naphtha
• Varsol No.2
• Mexane
• Freone TF and TE-35
• Ethanol
• Dirtex
• 2% Sol. Reg. Joy
• 10% Sol Bon Ami
• White Kerosene
• Methyl alcohol
• Heptane
• Petroleum Ether/65 degrees C
• Isopropyl alcohol
• Lacryl PCL-2035 polycarbonate cleaner
• Trichlor
• Gasoline
• Liquid Detergents
• Acetone
• Carbon Tetrachloride
• Pink Lux (Phosphate free)
• Triclene
• Chlorinated Hydrocarbons
•#1 & #3 denatured alcohol
• Methyl Ethyl Keytone (MEK)
• Texize-8006, 8129, 8758
• MIBK
• Liquid Cleaner – 8211
• Toluol
• Agitene
• Benzol
• Ajax
• Kleenol Plastics
• Lysol
• Stanisol Naphtha
• Oils
• Lemon Joy (phosphate free)
• Diversol
• Lestoil
WARNING
When using alumLEDs for any application, basic safety precautions should always be
followed to reduce the risk of fire, electric shock, and personal injuries.
AlumLEDs must be installed in accordance with the NEC or CEC as applicable.
CALI will not be responsible for any damage or malfunction caused by the following:
• Ensure power is off before installation begins, during replacements, additions, or repairs.
• Do not use alumLEDs if damaged, such as broken boards, loose connections, or frayed
wire insulation. Inspect before installing.
• Do not install alumLEDs in hazardous locations.
• Do not cover alumLEDs with any material. Covering may cause LEDs to overheat, melt, or ignite.
• Do not paint on or over fixture lens or LEDs.
Paint or any other substance on lens or LEDs will cause a shift in color temperature.
• Soffit must be evenly painted with a neutral white to avoid color shift.
• Do not modify alumLEDs in the field.
• Do not overlap alumLEDs luminaires in any way.
(Fig. 1)
• alumLEDs have line voltage risk of shock. Consult factory for any malfunctions.
Do not attempt to repair.
• Only use alumLEDs with specified rated voltages. Do not exceed the specified voltage for
any alumLEDs luminaire.
• Do not use alumLEDs extrusion as a raceway for additional wire. Non-factory feed
through wires inside alumLEDs will void warranty.
• Ground Fault Circuit Interrupter (GFCI) protections should be provided on circuits or
outlets when alumLEDs is used for outdoor applications.
• Surge protector must be set up for electrical power system to avoid damaging alumLEDs
lighting system.
• Do not connect wires together, follow provided wiring diagrams.
• Do not cut wire while energized.
(Fig. 2)
• Do not exceed maximum run lengths.
• Do not secure alumLEDs with nails or like means that might damage the wiring inside.
Only secure by using mounting clips.
• Do not mount alumLEDs inside tanks or enclosures of any kind.
• Do not install downward facing luminaires without set screws.
• Do not use improper screw head type on mounting clips. It will cause the mounting clip to
open up and become dysfunctional.
• Do not modify mounting clips.
• Do not mount fixture with less than the minimum number of mounting clips required.
See mounting clips section for details.
• Do not force alumLEDs into a space that is too small.
• Do not force alumLEDs with cord grip into soffit.
(Fig. 3)
• Do not install alumLEDs at an angle within a cove.
Only install fixtures straight within a cove.
(Fig. 4)
• Do not bend extrusion around radius.
• Do not submerge dry or wet location alumLEDs in any liquid.
• Do not install wet location in outdoor coves without proper drainage.
(Fig. 5)
• Do not install alumLEDs in any area that is continuously exposed to flowing or pooling
water, such as underneath drain pipes, sprinklers, fountains, misters, etc.
• Do not cut, puncture, or penetrate alumLEDs aluminum housing, end caps, or lens covers.
• Do not drop, bang, or rest weight upon alumLEDs.
• Do not apply excessive pressure to any part of alumLEDs.
• Do not remove end caps from alumLEDs.
• Do not bend alumLEDs power cord or continuous connector past permitted bend radius.
Bending past permitted bend radius will break the seal of the cordgrip or damage the
insulation.
(Fig. 6)
Wet Location: 3.5” minimum bend radius
Dry Location: 1.5” minimum bend radius
• Do not install alumLEDs in places where the power cord is subject to continuous flexing.
• Do not twist continuous connector or power cord.
• Do not hold, carry, or suspend alumLEDs by the power cord.
• Do not install alumLEDs on ceilings without mounting clips and set screws.
(Fig. 7)
Fig. 1 Fig. 2 Fig. 3
Fig. 4 Fig. 5
Fig. 6
Mounting Clip
Set Screw
Fig. 7