Callow 1003 User manual

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OPERATING INSTRUCTIONS
OUTDOOR GAS GRILL
（Drawings for reference only）
Model No.: 1003
Description: Gas Barbecue Grill
Type of Gas: Butane, Propane, Butane/ Propane
WARNING
FOR YOUR SAFETY
FOR OUTDOOR USE ONLY
(OUTSIDE ANY ENCLOSURE)
Read this instruction carefully and ensure that your grill is properly installed, assembled,
maintained and serviced in accordance to these instructions. Failure to follow these instructions
may result in serious bodily injury and/or property damage. If you have any questions concerning
the assembly or operation of this barbecue, please consult your dealer, your gas supplier, the
manufacturer or agent.
Notes to the user:
“READ THE INSTRUCTIONS BEFORE USING THE APPLIANCE”.
“USE OUTDOORS ONLY”.
“WARNING ACCESSIBLE PARTS MAY BE VERY HOT. PLEASE KEEP YOUNG CHILDREN
AWAY”.
“RETAIN FOR FUTURE REFERENCE”.
“DO NOT MOVE THE APPLIANCE DURING COOKING

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TECHNICAL INFORMATION
IMPORTANT:
Read the following instruction carefully and be sure your barbecue is properly installed,
assembled and cared for. Failure to follow these instructions may result in serious bodily injury
and/or property damage.
If you have any questions concerning assembly or operation, consult your dealer or LPG
Company.
Never fit the cylinder right to next the barbecue. Always place the cylinder at the left hand rear of
the appliance. The cylinder should be sited as far away from the appliance as possible without
straining the hose.
Never light the grill with the lid closed.
The appliance and cylinder must be placed on level surface and must not be used whilst alight.
NOTE FOR CONSUMER: Retain for future Reference.
USE AND CHARACTERISTICS
The barbecue grill is safe and easy to use. Please ensure you only use your barbecue at the
correct pressure the appliance is designed for.
Food can be barbecued on the cooking grid either with or without the lid being closed. When the
lid is closed for 5 minutes, the lid must be open for 1 minute to release heat.
With a grease tray and a grease cup under the case.

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Adequate ventilation is vital for combustion and efficiency performance of the barbecue. This will
ensure the safety of the user and other people in the vicinity of the area where the appliance is
being used. Never use the appliance in any enclosed covered area.
When the wind speed is above 2m/s, don’t use gas grill facing to the wind.
The appliance is designed for use outdoors only.
Warning! Accessible parts may be very hot. Keep young children away.
Read the instructions before using the appliance.
Do not move the appliance while in use.
Turn off the appliance at the cylinder valve or regulator after use.
Any modification to the appliance may be dangerous and may cause injury or property
damage.
The parts sealed by the manufacturer or his agent shall not be manipulated by the user.
Any unauthorised modification of the appliance will invalidate the guarantee on this
appliance.
Do not modify the appliance
Never mount the cylinder under the barbecue on the base shelf as this could result in
serious injury to the user, other people and/or property.
Use protective gloves when handling particularly hot components.
The appliance must not have any overhead obstruction. E.g. trees, shrubs, lean to roofs. The
appliance must be installed with a clearance of 1 m around the appliance.
The appliance must not be used near flammable materials. (Petroleum based products, thinners
or any other solid object that carries a flammable warning label.)
Close the valve of the gas cylinder or the regulator after use.
The use of this appliance in enclosed areas can be dangerous and is PROHIBITED.

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INSTRUCTIONS FOR USE
Follow these instructions carefully to avoid seriously damaging your barbecue and causing injury
to yourself and to property.
1. Assemble the barbecue following the assembly instructions carefully.
2. Connect the gas hose to the barbecue. Connect the regulator to the hose.
3. Connect the regulator to the cylinder valve following the regulator instructions supplied with
the regulator.
4. Turn all of the control knobs to the ‘OFF’ position before turning on the gas supply to the
appliance.
5. Operate the regulator in accordance with the instructions supplied with the regulator.
LIGHTING YOUR BARBECUE
LIGHTING YOUR BARBECUE
Lighting Instructions:
1. Connect the gas cylinder to the barbecue following the instructions supplied with the
regulator.
2. Turn all the control knobs to the ‘OFF’ position.
3. Turn ‘ON’ the gas supply at the cylinder or regulator switch following the regulator
connection and operating instructions. Check with the use of soapy water for any gas
leakage between the bottle and the regulator and the gas valve. Any leakage will show as
bubbles in the area of the leak. If leak is found do not use the barbecue. Consult your gas
or barbecue supplier for advice.
4. To light the left hand burner, Push down the left hand control knob and keep pressing
whilst turning anti-clockwise to the “Full rate” position whilst press the ignition button sited
between the two knobs up to four times in rapid succession. This will light the left hand
burner.If not please repeat this process.
5. If the burner has not lit after two attempts, turn ‘OFF’ the gas tap and wait 5 minutes
before retrying the ignition sequence.
6. If the burner does not stay alight, please repeat step 4.
7. When the burner is lit. Adjust the heat by turning the knob to the High/Low position.
8. To light the right hand burner, Push down the right hand control knob and keep pressing
whilst turning anti-clockwise to the “Full rate” position whilst press the ignition button sited
between the two konbs up to four times in rapid succession. This will light the right hand
burner. If not please repeat this process.
9. If the burner has not lit after two attempts, turn ‘OFF’ the gas tap and wait 5 minutes
before retrying the ignition sequence.
10.If the burner does not stay alight, please repeat step 8.
11.When the burner is lit. Adjust the heat by turning the knob to the High/Low position.
12.To turn ‘OFF’ the barbecue, turn the cylinder valve or regulator switch to the ‘OFF’
position by following the regulator instructions, turn all of the control knobs on the
appliance clockwise to the “OFF” position when the flame have extinguished.
Warning: If any burner fails to ignite, turn the control knob off (clockwise) and also turn the
cylinder valve off. Wait five minutes before attempting to relight with ignition sequence.
After use, close the gas supply by either turning ‘OFF’ the switch on the regulator or turning
‘OFF’ the cylinder valve.
In the event of light back whilst the appliance is in use. Turn all the controls, cylinder valve and
regulator switch to the ‘OFF’ position. Wait 5 minutes before attempting to relight the appliance.

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If the problem persists after relighting, consult your gas dealer, or the store where you
purchased the barbecue, or a qualified gas engineer for assistance or repair. Never try to rectify
the problem yourself as this could result in serious injury and/or property damage.
Clean the appliance of excess fat, before storage, with a damp cloth using a mild detergent
solution as the cleaning agent.
Store the appliance in a clean dry environment.
Do not store your gas cylinder indoors. Store in a well ventilated area away from direct sunlight.
CONNECTING THE GAS CYLINDER TO THE APPLIANCE
This appliance is only suitable for use with low-pressure butane ,propane or their mixture gas
and used with the appropriate low-pressure regulator via a flexible hose. The hose should be
secured to the regulator and the appliance with hose clips.
-Using 28mbar regulator with category I3+ for butane gas and a 37mbar regulator with category
I3+ for propane gas;
-Using a 30mbar regulator with category I3B/P(30);
-Using a 37mbar regulator with category I3B/P(37);
-Using a 50mbar regulator with category I3B/P(50);
Use a suitable regulator certified to BSEN 12864:2001.
Please consult your LPG dealer for information regarding a suitable regulator for the gas
cylinder.
BEFORE USE PLEASE CHECK FOR LEAKS
Never check for leaks with a naked flame, always use a soapy water solution
TO CHECK FOR LEAKS
Make 2-3 fluid ounces of leak detecting solution by mixing one part washing up liquid with 3
parts water.
Ensure the control valve is “OFF”.
Connect the regulator to the cylinder and connect regulator with hose and outdoor gas grill,
ensure the connections are secure then turn ON the gas.
Brush the soapy solution on to the hose and all joints. If bubbles appear you have a leak, which
must be rectified before use.Turn off the gas supply in the event of gas leak.
Retest after fixing the fault. Turn OFF the gas at the cylinder after testing.
If detected leakage can not be rectified, do not attempt to cure leakage but consult your gas
dealer.
REGULATOR AND HOSE
Use only regulators and hose approved for LPG at the above pressures (See Page 2). The life
expectancy of the regulator is estimated as 10 years. It is recommended that the regulator is
changed within 10 years of the date of manufacture.

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The use of the wrong regulator or hose is unsafe; always check that you have the correct items
before operating the barbecue.
The hose used must conform to the relevant standard for the country of use. The length of the
hose must be 1.5 meters (maximum). Worn or damaged hose must be replaced. Ensure that the
hose is not obstructed, kinked, or in contact with any part of the barbecue other than at its
connection. Change the hose when the national conditions require it and/or depending on it
validity.
The hose should not be twisted or kinked when attached to the regulator and outdoor gas grill.
No part of the hose should touch any part of the appliance. So site the cylinder out to the left
hand side of the appliance at the maximum distant permitted by the hose length.
STORAGE OF THE APPLIANCE
Storage of an appliance indoors is only permissible if the cylinder is disconnected and removed
from the appliance. When the appliance is not to be used for a period of time it should be stored
in its original packaging in a dry dust free environment.
GAS CYLINDER
The appliance can be used with any gas cylinder of weights between 4.5KGS and 15KGS
butane and 3.9KGS to 13KGS propane. The gas cylinder should not be dropped or handled
roughly! If the appliance is not in use, the cylinder must be disconnected. Replace the protective
cap on the cylinder after disconnecting the cylinder from the appliance. The maximum weight of
cylinder is 6.75KGS.
Cylinders must be stored outdoors in an upright position and out of the reach of children. The
cylinder must never be stored where temperatures can reach over 50C. Do not store the
cylinder near flames, pilot lights or other sources of ignition. DO NOT SMOKE.The cylinder
should be changed away from any source of ignition.
CLEANING AND CARE
CAUTION: All cleaning and maintenance should be carried out when the barbecue is cool and
with the fuel supply turned OFF at the gas cylinder. We would recommend that this
gas grill should be serviced by your local gas retail outlet at least once a year by a
competent engineer. Do not attempt to service this appliance yourself.
CLEANING
“Burning off” the barbecue after every use (for approx 15 minutes) will keep excessive food
residue to a minimum.
OUTSIDE SURFACE

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Use mild detergent or baking soda and hot water solution. Non-abrasive scouring powder can be
used on stubborn stains, then rinse with water.
If the inside surface of the barbecue lid has the appearance of pealing paint, baked on grease
build up has turned to carbon and is flaking off. Clean thoroughly with strong hot soapy water
solution. Rinse with water and allow to completely dry. NEVER USE OVEN CLEANER
INTERIOR OF BARBECUE BOTTOM
Remove residue using brush, scraper and/or cleaning pad then wash with a soapy water
solution. Rinse with water and allow dry it.
PLASTIC SURFACES
Wash with a soft cloth and hot soapy water solution. Rinse with water. Do not use abrasive
cleaners, degreasers or a concentrated barbecue cleaner on plastic parts.
COOKING GRID
Use a mild soapy water solution. Non-abrasive scouring powder can be used on stubborn stains
then rinse with water.
GREASE TRAY AND GREASE CUP
Please do not open the grease tray during use.
When clean the grease tray, take away the grease cup first then pull out the grease tray.
Please check the grease cup on time and take away the oil when 1/3 full.
Method: after the grease cup cold, make grease cup up in horizontal line and move it with hook
reverse horizontally, this could take out the grease cup.
CLEANING THE BURNER ASSEMBLY
Turn the gas OFF at the control knob and disconnect the cylinder.
Remove cooling grate.
Clean the burner with a soft brush or blow clean with compressed air and wipe with a cloth.
Clean any clogged ports with a pipe cleaner or stiff wire (such as an opened paper clip).
Inspect burner for any damage (cracks or holes). If damage is found, replace with a new burner.
Reinstall the burner, check to ensure that the Gas valve orifices are correctly positioned and
secured inside the burner inlet (venturi).
In some cases your barbecue will light back because of an insect crawling inside the burner
venturi or a spider spinning its web inside the burner. This can be rectified by using a bottle
brush inserted through the burner venturi and pushing it into the burner over the burner length. If
condition persists consult your gas dealer.

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SERVICING
Your gas barbecue should be serviced annually by a competent registered person.
CALLOW Retail Limited
Unit 11 –Stirlin Court, Saxilby Enterprise Park, Skellingthorpe Rd
Lincoln, Lincolnshire, LN1 2LR, England
Tel: [phone]
Email: [email protected]
Maintenance center:
please go to the local dealers for production maintenance