CAMERA LINK ADIMEC-1000m User manual

ADIMEC-1000m
Operating and Technical Manual

i
Layout, composing and editorial staff: Adimec Advanced Image Systems BV.
Printing: Dereumeaux Eindhoven, The Netherlands
Illustrations: Adimec Advanced Image Systems B.V.
All rights reserved. No part of this document may be reproduced, stored in a database or retrieval
system, or published in any other form or way, electronically, mechanically, by print, photoprint,
microfilm or any other means without prior written permission from the publisher.
All correspondence regarding copyrights, translations:
Adimec Advanced Image Systems B.V.
PO Box 7909 Luchthavenweg 91
5605 SH Eindhoven 5657 EA Eindhoven
The Netherlands The Netherlands
Tel: [phone]
Fax: [phone]
URL: www.adimec.com

ii
For more detailed information you can contact your local dealer or one of the following companies:
Adimec
AdimecAdimec
Adimec Advanced Image Systems B.V.
Advanced Image Systems B.V.Advanced Image Systems B.V.
Advanced Image Systems B.V. Adimec
AdimecAdimec
Adimec Electronic Imaging Inc.
Electronic Imaging Inc.Electronic Imaging Inc.
Electronic Imaging Inc.
PO Box 7909 PO Box 80529
5605 SH Eindhoven Stoneham, MA 02180,
The Netherlands USA
Phone:[phone] Phone:[phone]
Fax: [phone] Fax: [phone]
E-mail: [e-mail] E-mail: [e-mail]
Adimec
AdimecAdimec
Adimec Japan
JapanJapan
Japan Adimec
AdimecAdimec
Adimec Asia/Pacific
Asia/PacificAsia/Pacific
Asia/Pacific
2-10-3-103, Narimasu, Itabashi-Ku 190 Middle Road,
175-0094 Tokyo, #17-06 Fortune Centre
Japan Singapore 188979
Phone: [phone] Phone: [phone]
Fax: [phone] Fax: [phone]
E-mail: [e-mail] E-mail: [e-mail]
Publication number: 153202 Manual Adimec-1000mSD rev 1.2.doc
Copyright 2007 Adimec Advanced Image Systems BV, Eindhoven, The Netherlands.

iii
ABOUT THIS MANUAL
Congratulations with the purchase of your Adimec-1000m camera. Your Adimec camera has been extensively tested
in order to be sure that we delivered a high quality product.
This manual provides the necessary information for setting-up, operation and troubleshooting of the camera.
We strongly recommend reading this manual before you unpack or operate the camera.
As a minimum read chapters 1, 2 and 3 carefully because they contain information that is important to
As a minimum read chapters 1, 2 and 3 carefully because they contain information that is important toAs a minimum read chapters 1, 2 and 3 carefully because they contain information that is important to
As a minimum read chapters 1, 2 and 3 carefully because they contain information that is important to
prevent damage to the camera.
prevent damage to the camera.prevent damage to the camera.
prevent damage to the camera.
In this manual we use the following standard symbols in the left margin to draw your attention.
 Reference to specific documents
Warning
 Command syntax
¡ Return Message
Practical tip or Note
Applicable for the Adimec-1000m/S camera
Applicable for the Adimec-1000m/D camera

5
CONTENTS
1. GENERAL INTRODUCTION_______________________________________________________________ 9
2. PRECAUTIONS _______________________________________________________________________ 11
2.1 Safety precautions...............................................................................................................................11
2.1.1 General ......................................................................................................................................11
2.1.2 Safety symbols .............................................................................................................................11
2.2 Handling ...........................................................................................................................................11
2.2.1 General ......................................................................................................................................11
2.2.2 Cleaning of the CCD....................................................................................................................12
2.2.3 Cleaning of the camera. ...............................................................................................................15
2.2.4 Maintenance ...............................................................................................................................15
2.2.5 Repair and modification................................................................................................................15
2.2.6 Mounting / Mechanical ................................................................................................................15
3. INSTALLATION _______________________________________________________________________ 17
3.1 Connection diagram...........................................................................................................................17
3.1.1 Camera power connector .............................................................................................................17
3.1.2 Camera power cable....................................................................................................................17
3.2 System integration...............................................................................................................................18
3.2.1 General ......................................................................................................................................18
3.2.2 Mechanical Installation .................................................................................................................18
3.2.3 Electrical Installation.....................................................................................................................18
3.3 Quick start.........................................................................................................................................19
3.3.1 Controlling the camera with the Windows application ......................................................................19
4. FUNCTIONAL DESCRIPTION ____________________________________________________________ 23
4.1 Block diagram....................................................................................................................................23

6
4.2 Control of the camera ........................................................................................................................ 26
4.2.1 Command parameters ................................................................................................................. 26
4.2.2 Command response messages...................................................................................................... 26
4.2.3 Camera Command set................................................................................................................. 27
4.2.4 Managing camera settings............................................................................................................ 29
4.2.5 Obtaining the camera identification string ......................................................................................30
4.2.6 Build state................................................................................................................................... 31
4.2.7 Error checking............................................................................................................................. 31
4.2.8 Horizontal readout direction ......................................................................................................... 32
4.2.9 Black Level.................................................................................................................................. 32
4.2.10 Analog gain correction (only applicable for the Adimec-1000m/D) ........................................... 33
4.2.11 Digital gain................................................................................................................................. 34
4.2.12 Output data resolution................................................................................................................. 35
4.2.13 Overscan pixels........................................................................................................................... 35
4.2.14 Options...................................................................................................................................... 35
4.2.15 Image format [Partial Scan]........................................................................................................... 40
4.2.16 CC1 polarity ............................................................................................................................... 42
4.2.17 Camera operating modes............................................................................................................. 42
4.2.18 Frame period in continuous mode.................................................................................................43
4.2.19 Integration time in continuous mode.............................................................................................. 44
5. MODES OF OPERATION _______________________________________________________________ 47
5.1 Continuous modes............................................................................................................................. 47
5.2 Control mode.................................................................................................................................... 47
5.3 Optional Delayed Transfer mode......................................................................................................... 48
5.4 Shutter operation during image transfer and image readout ................................................................... 49
5.5 Image transfer request prior to image readout completion...................................................................... 50
6. CAMERA LINK VIDEO TIMING___________________________________________________________ 51
7. COMMUNICATION PROTOCOL__________________________________________________________ 55

7
7.1 Data link settings ................................................................................................................................55
7.2 Data flow characters...........................................................................................................................55
7.3 Message format .................................................................................................................................56
7.4 Message acknowledgement .................................................................................................................56
7.5 Reply messages ..................................................................................................................................56
7.6 Communication timing........................................................................................................................56
7.7 Host system requirements ....................................................................................................................56
8. CAMERA LINK PORTS _________________________________________________________________ 59
9. TECHNICAL SPECIFICATION SUMMARY __________________________________________________ 61
10. MECHANICAL OUTLINE DRAWING _______________________________________________________ 65

9
1. GENERAL INTRODUCTION
The Adimec-1000m is a monochrome camera module for Industrial Machine Vision and measurement systems.
The Camera Link digital interface and the size of the camera make electrical and mechanical interfacing easy. All
camera functions are remote controlled. This allows the camera to be optimized for a specific application.
The Adimec-1000m is a Megapixel camera with the following features:
•Interline Transfer CCD
•1004x1004 active pixels
•Spectral sensitivity centered in green with sensitivity up to 900 nm
•30.5 frames per second at full resolution for Adimec-1000m/S
50.5 frames per second at full resolution for Adimec-1000m/D
•Partial Scan possible for even higher readout speeds
•Vertical binning
•8 or 10 bit readout mode, 12 bit optional
•Optional Digital Fine Gain
•Optional Delayed Tranfer function
This manual is applicable to both the Adimec-1000m/S and the Adimec-1000m/D.
Unless stated differentially (by using the and
sign), all information in this camera is applicable to both
camera versions.

11
2. PRECAUTIONS
A CCD camera is a sensitive device. Please read the following precautions carefully before you continue unpacking
or operating the camera.
2.1 Safety precautions
2.1.1 General
It is advised to unpack and handle the camera in a clean, ESD protected working area.
It is advised to read the whole manual before using the camera.
2.1.2 Safety symbols
The following safety symbol is applicable to and indicated on the camera.
Symbol for “Conformiteé European”
2.2 Handling
2.2.1 General
In order to prevent damage to the camera and to keep the CCD clean, please take the following precautions.
•Always keep the lens cap in place, as long as no lens is attached.
•Remove the lens cap just before the lens is screwed on the camera. It is advised to perform this operation in a
clean room or clean bench.
•Never touch the CCD surface. The cover glass is easily damaged, and the CCD can be damaged by ESD
(electrostatic discharge).

12
2.2.2 Cleaning of the CCD
Cleaning of a CCD sensor is a rather difficult task. Depending on the aperture of the lens used, any dust particles
with a size of 10 µm and larger can show up in your image.
All cameras are checked for cleanliness in our factory before shipment. Proper handling instructions during system
assembly can prevent that the CCD gets contaminated.
Should cleaning of the CCD be necessary follow the instruction below.
Note that damage of the CCD due to scratches on the cover glass, or Electro Static Discharge (ESD) is not
covered by warranty!
The correct working environment for cleaning is essential in order to ease cleaning, and to prevent damage of the
CCD.
Precautions:
•Take precautions to prevent ESD that can damage the CCD sensor
•Cleaning of the CCD, and assembly of the lens is preferably performed in a clean room or clean bench.
•Never try to clean the CCD at a relative humidity lower than 30 %. A relative humidity of 40 % or higher is
preferred in order to minimize the chance of damage due to ESD.
•It is advisable to use an ionizer, in order to minimize the built-up of ESD.
•Be sure to clean the C-mount of the lens before assembly.
•Use non-fluffing Q-tips and Alcohol (or Hexane) for cleaning. De-ionized water may be necessary to remove
ionic contaminants like salts.
•Any Q-tip should be used only once - you will otherwise move dirt from one place to another.
•Never rub the window dry. This may cause static charges or scratches that can destroy the CCD.
Cleaning instructions:
1.
1.1.
1. First try to remove the contamination by using clean, dry air. (Use an ultra-filtered, non-residue dust
remover spray). Prevent to blow air in the screw thread of the lens mount, because this may cause
contamination on the CCD due to loose particles and traces of oil or grease.

13
If this step does not result in an acceptable result, continue with step 2.
2.
2.2.
2. Remove the lens mount by unscrewing the 4 crosshead screws that hold the lensmount (see figure 2-1).
3.
3.3.
3. Clean the inner screw thread of the lens mount using Alcohol or Hexane and a Q-tip.
4.
4.4.
4. Clean the CCD cover glass using Alcohol or Hexane and a Q-tip. Gently and carefully rub the window
always in the same direction, e.g. top to down.
5.
5.5.
5. Install the lensmount back on the camera front.
6.
6.6.
6. Install a lens, switch the camera ‘on’, set the lens at a small aperture (F16) and point the lens at a bright
source. Adjust gain and integration time if necessary.
7.
7.7.
7. Check the image on the monitor for dark spots and stripes caused by contamination on the CCD cover
glass. (Note that the image on the monitor should not saturate due to over exposure - if necessary close
the iris even further).
8.
8.8.
8. If the CCD is not clean, repeat steps 4 - 7 using a new Q-tip. After three unsuccessful tries, it is advised
to wait a few minutes before a new attempt is made to clean the CCD. (The waiting time allows the
electric charge that has been built up during cleaning to neutralize).

14
Figure 2-1: 4 crosshead screws that hold the lensmount (front view of the camera)

15
2.2.3 Cleaning of the camera.
The camera shall NEVER be immersed in water or any other fluid. For cleaning, only use a light moist tissue.
2.2.4 Maintenance
No specific maintenance other than cleaning is applicable.
2.2.5 Repair and modification
Repair, modification and replacement of parts shall be done only by Adimec to maintain compliance with the
directive 89/336/EEC electromagnetic compatibility.
2.2.6 Mounting / Mechanical
2.2.6.1
2.2.6.12.2.6.1
2.2.6.1 C
CC
Connectors
onnectorsonnectors
onnectors
Take care during handling of the camera. The Camera Link connector and the power connector should not be
damaged. The maximum tightening torque for the Camera Link connector may not exceed 0.26 Nm. Prevent the
entry of foreign objects or dirt to the connectors, as this will result in unreliable operation or damage.
2.2.6.2
2.2.6.22.2.6.2
2.2.6.2 Mounting screws
Mounting screwsMounting screws
Mounting screws
Take notice of the maximum length of the screws that may be used for mounting of the camera. Using too long
screws can cause damage to the camera. Maximum screw length: 5 mm
 Refer to chapter 10 for details.

16

17
3. INSTALLATION
3.1 Connection diagram
3.1.1 Camera power connector
Type : Binder series 712 type 09-0403-00-02
Mating connector : Binder series 712 type 99-0402-00-02 (straight), Adimec part no. 105580
: Binder series 712 type 99-0402-70-02 (90 degrees angle)
Figure 3-1: Adimec-1000m Power Connector; Rear-Side view of the camera
Pin Name Function
01 +12 Vdc Camera power
02 dc return Camera power
Connecting power with the wrong polarity will blow the fuse inside the camera.
3.1.2 Camera power cable
The Adimec-1000m can be delivered with a power cable (2 meter) as accessory, Adimec part no. 102830
+12 Vdc
Return

18
Wire Function
White Positive (+12 Vdc)
Brown Negative (return)
Shield Mechanical ground
All other wires are not used and should not be connected.
3.2 System integration
The following paragraphs pay attention to several aspects that are important to consider during the design of the
system, and during system integration.
3.2.1 General
It is advised to include the precautions of chapter 2 in your own assembly documents.
3.2.2 Mechanical Installation
•The camera has mounting holes in the top, bottom, and both side of the front for system integration.
•Pay attention to the maximum length of the mounting screws of the camera. They should not screw in more than
5 mm in the camera front. Too long screws can damage parts in the camera (see chapter 10 for more details).
•To prevent defects on Camera Link connector tighten the connector with a maximum torque of 29 cNm.
3.2.3 Electrical Installation
•The camera should be powered by a 12 Vdc, 1 A power supply. The total cable resistance must be less than
1.5 Ohm.
•The Camera Link output is designed to drive a cable up to 10 meter.