Camon TC07 User manual

TC07 TURF CUTTER
Operating Instructions
Before commissioning the machine, read operating instructions and
observe warning and safety instructions.

Tracmaster Ltd CAMON TC07 Turf Cutter
_______________________________________________________________________________________________
For parts diagrams visit www.tracmaster.co.uk
Manufacturer Details
Tracmaster Ltd
Sovereign Centre
Victoria Road
Burgess Hill
West Sussex
RH15 9LR
UNITED KINGDOM
Tel: [phone]
Fax: [phone]
www.tracmaster.co.uk
[e-mail]
Machine Details
Model: CAMON TC07 Turf Cutter
Serial Number: ..................................................
Engine Serial No: ..................................................
Date of Purchase: ..................................................
Supplier: ..................................................

CAMON TC07 Turf Cutter Tracmaster Ltd
_______________________________________________________________________________________________
0 For parts diagrams visit www.tracmaster.co.uk

Tracmaster Ltd CAMON TC07 Turf Cutter
_______________________________________________________________________________________________
For parts diagrams visit www.tracmaster.co.uk 1
Table of Contents
1.0 Designation of Machine............................................................................................................ 2
1.1 Applications..................................................................................................................... 2
2.0 Specifications........................................................................................................................... 3
3.0 Unpacking and Assembly......................................................................................................... 4
3.1 Major Components Diagram............................................................................................ 4
3.2 Unpacking Instructions .................................................................................................... 4
4.0 Safety Instructions ................................................................................................................... 5
4.1 Basic Safety Instructions ................................................................................................. 5
4.2 Main Components and Operating Elements.................................................................... 5
4.3 Engine and Drive............................................................................................................. 5
4.4 Gear Selector Lever ........................................................................................................ 5
4.5 Drive Lever...................................................................................................................... 6
4.6 Cutting Depth Adjustment................................................................................................ 6
4.7 Machine Height Control Lever......................................................................................... 6
4.8 Commissioning................................................................................................................ 6
4.9 General Safety Instructions ............................................................................................. 6
4.10 Engine Specific Safety Instructions.................................................................................. 7
5.0 Safety Instructions Starting and Operating............................................................................... 8
5.1 To Start the Engine.......................................................................................................... 8
5.2 To Stop the Engine .......................................................................................................... 9
5.3 Safety Equipment ............................................................................................................ 9
5.4 Operation......................................................................................................................... 9
5.5 Procedure for Unexpected Shut Down .......................................................................... 10
5.6 Residual Risks of the TC07 Turf Cutter ......................................................................... 10
6.0 Maintenance ...........................................................................................................................11
6.1 Schedule.........................................................................................................................11
6.2 Basic Maintenance.........................................................................................................11
6.3 Engine ...........................................................................................................................11
6.3.1 Check Engine Oil Level......................................................................................11
6.3.2 Change Engine Oil............................................................................................ 12
6.3.3 Air Filter ............................................................................................................ 12
6.3.4 Spark Plug......................................................................................................... 12
6.4 Cleaning ........................................................................................................................ 13
6.5 Troubleshooting............................................................................................................. 13
6.5.1 Machine............................................................................................................ 13
6.5.2 Engine............................................................................................................... 13
6.5.3 Lubricants ......................................................................................................... 14
7.0 Transportation, Storage and Handling.................................................................................... 15
7.1 Transportation................................................................................................................. 15
7.2 Storage.......................................................................................................................... 15
7.3 Handling ........................................................................................................................ 15
8.0 Service Record ...................................................................................................................... 16
Warranty Registration Form............................................................................................................ 17
EC Declaration of Conformity......................................................................................................... 19

CAMON TC07 Turf Cutter Tracmaster Ltd
_______________________________________________________________________________________________
2 For parts diagrams visit www.tracmaster.co.uk
1.0 What the Machine is Designed For
1.1 Applications
The CAMON TC07 Turf Cutter has been designed by Tracmaster for removing the top
surface of lawn.
The benefit of using a TC07 Turf Cutter is the ease and efficiency with which the machine is
able to cut consistent strips of turf away from the soil.
!IMPORTANT – READ CAREFULLY
The blade of the CAMON TC07 Turf Cutter is designed to be used only on
to cut strips of grass.
Prior to operation of the TC07, the operator MUST test the depth of the
soil which can be done simply with a garden fork.
The Turf Cutter should NOT be used in ground which is less than 25mm in
depth or which contains rocks, bricks or other debris.
DO NOT use the CAMON TC07 Turf Cutter for any alternative use other
than removing grass from soil.
Operating the machine on non-grass surfaces such as concrete or tarmac
will cause damage to the TC07 Turf Cutter.

Tracmaster Ltd CAMON TC07 Turf Cutter
_______________________________________________________________________________________________
For parts diagrams visit www.tracmaster.co.uk 3
2.0 Specifications
ENGINE
Engine Manufacturer
Honda
Engine Model
GX160
Engine Type
4-Stroke overhead valve, single cylinder
Engine Output
4kw
Engine Shaft Size
3/4” Straight
Spark Plug
BPR6ES(NGK) / W20EPR-U (DENSO)
Spark Plug Gap
0.70-0.80mm
Engine Ignition Type
Recoil
Cold Start System
Choke
Fuel Tank Capacity
3.6 litres
Fuel Type
Unleaded
Fuel Consumption
313g/kwhr
Air Filter
Paper
Rated Engine Speed
3600 rpm
Engine Oil
10w/30
Oil Filling Quantity
0.5 litres
Dry Weight
15kg
MACHINE
Model
TC07
Working Width
30cm
Blade Types
Solid hardened steel
No of Blades
1
Clutch Type
Centrifugal
Blade Depth Adjustment
25mm to 40mm
Wheel Types
Pneumatic
Handlebar Feature
Foldable
Noise Level
86db
Vibration Acceleration Value
4m/s2
Max gradient for operation on slope
20 degrees
Weight
90kg
Dimensions (l x w x h)
80 x 64 x 60cm

CAMON TC07 Turf Cutter Tracmaster Ltd
_______________________________________________________________________________________________
4 For parts diagrams visit www.tracmaster.co.uk
3.0 Unpacking and Assembly
3.1 Major Components Diagram
1 Engine On/Off Switch
2 Drive Lever
3 Vibration Mounts
4 Cutting Depth Controls
5 Fuel Tank
6 Engine
7 Wheels
8 Cutting Blade
9 Lifting Lever
10 Gear Selector Lever
3.2 Unpacking Instructions
Open the top of cardboard box.
Cut the box open by using a sharp knife to cut down through the four corners of the box.
Swivel the folded top part of the handle bar until it locates into position.
Insert the pin located on a chain to fix handlebars into position. Secure the pin with R-Clip.
Push the machine forward safely and gently out of the box.
Dispose of the cardboard box and other padding material.

Tracmaster Ltd CAMON TC07 Turf Cutter
_______________________________________________________________________________________________
For parts diagrams visit www.tracmaster.co.uk 5
4.0 Safety Instructions
4.1 Basic Safety Instructions
Before starting the machine, read and understand these operating instructions.
4.2 Main Components and Operating Elements
Below is a description of the main components of the TC07 Turf Cutter and how they
operate.
4.3 Engine and Drive
The Honda GX160 is a four stroke engine that runs on standard unleaded fuel.
The engine is air cooled and therefore it is important that the grille covering the recoil rope
is kept clear from debris.
The engine drive shaft is fitted with a centrifugal clutch that engages at a set engine speed
and drives a fixed drive belt that is also connected to a pulley on the rotor shaft.
The engine air filter cleans the air drawn in by the engine. A clogged air filter will reduce
performance.
The engine is fitted with a fuel on/off lever and a choke lever. Read the engine operating
instructions to understand the operation of these levers.
4.4 Gear Selector Lever
The drive to the back axle of the TC07 Turf Cutter can be engaged and disengaged using
the gear selector lever located at the rear of the machine, above the front axles.
Locating the gear lever in the ‘0’ position disengages the drive from the back axle. The
machine can be free wheeled in this position. Move the gear selector lever to the ‘I’
position to engage the engine drive to wheels.
NB: The power to the back axle from the engine is controlled by a centrifugal clutch that is
attached to the engine. Moving the gear lever to the engaged position will not drive the
machine automatically. It is only when the drive lever is activated and the engine revs are
increased to a point at which the centrifugal clutch is engaged that the engine power is
transferred to the back axle.

CAMON TC07 Turf Cutter Tracmaster Ltd
_______________________________________________________________________________________________
6 For parts diagrams visit www.tracmaster.co.uk
4.5 Drive Lever
The drive lever is located beneath the left hand handlebar grip.
This lever operates both the cutting blade and the driving power to the back wheels. It does
this by raising the engine speed until a centrifugal clutch engages and transfers the engine
power to the driven components of the TC07.
Letting go of the drive lever causes the engine revolutions to drop, the centrifugal clutch to
disengage and both the engine drive and cutting blade to stop moving.
4.6 Cutting Depth Adjustment
The cutting depth of the blade is adjusted using the two adjuster knobs, the lower locking
knob and the top height adjustment knob. The top height adjustment knob is connected to
a length of threaded rod that is wound into and out of the chassis. These knobs are located
in front of the handlebar mounting on the top section of the main chassis.
The lower knob is for locking the position of the top knob. To adjust the depth of the cutting
blade, first loosen the lower locking knob. Once this knob is able to move freely, you can
adjust the position of the top knob into and out of the chassis by turning it clockwise and
anticlockwise.
Using the indicator sticker on the thread of the top knob it is possible to choose your
required depth of cut. This ranges from 25mm to 40mm.
4.7 Machine Lifting Lever
Located at the rear of the machine, beneath the handlebars, this lever allows the operator
to move the cutting blade in and out of the ground.
4.8 Commissioning
Prior to operation it is necessary to check engine oil level and add engine oil to the level
indicated in the specification table on page 4.
The engine fuel tank will not contain fuel so will need filling to the recommended level
before use.
4.9 General Safety Instructions
Be aware of all the safety requirements for the machine.
Visually check the machine for operational safety, complete components and fixed
guarding prior to each use.
Read and be aware of the warning and instruction signs located on the machinery.
Cordon off the work area to access from the general public.

Tracmaster Ltd CAMON TC07 Turf Cutter
_______________________________________________________________________________________________
For parts diagrams visit www.tracmaster.co.uk 7
Before starting work clear the area of any objects that may cause damage to the machine.
Do not operate the machine if you are under the influence of alcohol or drugs. This
equipment must only be operated by persons who are medically fit both physically and
mentally.
Only work in good light and visibility.
Wear the correct personal protection equipment as instructed by this manual.
Operator clothing should not be loose and footwear should offer good grip.
Know how to stop the machine in an emergency.
4.10 Engine Specific Safety Instructions
Always ensure the engine is turned off and the fuel tap is turned off when transporting the
machinery, cleaning the machinery and making adjustments.
Always start the engine in open air. Starting an engine within a confined space can lead to
the inhalation of toxic substances.
Do not smoke or use a naked flame when refueling.
Use only unleaded petrol from fuel containers designed for this purpose. Refuel outdoors
only and replace the fuel tank cap securely.
Do not mix oil with the fuel.
Leave one inch of space in the fuel tank during refilling.
Clear up any petrol spillages immediately.
Avoid contact with the engine during operation as it will become hot. Leave the engine to
cool prior to contact.
Never interfere with the control settings of the engine.

CAMON TC07 Turf Cutter Tracmaster Ltd
_______________________________________________________________________________________________
8 For parts diagrams visit www.tracmaster.co.uk
5.0 Safety Instructions Starting and Operating
5.1 To Start the Engine
Using the dipstick provided,
check the engine oil level. Top
up with 10w/30 oil if the dipstick
is clear of oil.
Check the fuel level. Refill as
necessary and as determined by
the fuel tank type – see diagram.
Switch the engine ignition switch
to the ON position.
Turn the fuel tap located on the
engine carburetor to the ON
position. If the engine is cold or
has not been operated recently
set the choke lever on the
carburetor to the ON position.
Pull the engine recoil handle slowly until it engages then pull briskly to start the engine.
After the start, guide the cord back into its position. Do not let it snap back.
Once the engine has started, if the choke lever has been used, return this to its OFF
position after the engine has run for a few seconds.

Tracmaster Ltd CAMON TC07 Turf Cutter
_______________________________________________________________________________________________
For parts diagrams visit www.tracmaster.co.uk 9
5.2 To Stop the Engine
Release the drive lever.
Switch the engine ON/OFF switch to the ‘O’ off position.
Turn the fuel tap lever to the OFF position.
WARNING: THE EXHAUST COVER MAY BE HOT – DO NOT TOUCH.
5.3 Safety Equipment
The TC07 operator must be wearing:
•Ear Defenders
•Gloves
•Protective Footwear
•Safety Glasses
5.4 Operation
Before turf cutting can be carried out, the grass must be cut short and be cleared of any
objects such as stones or sticks that would damage the Turf Cutter.
WARNING: USING THE TURF CUTTER ON LONG GRASS WILL QUICKLY CAUSE
DAMAGE TO COMPONENTS OF THE MACHINE. WE RECOMMEND GRASS IS CUT
PRIOR TO USING THE TURF CUTTER.
Do not operate the Turf Cutter on wet lawns or in wet weather.
Do not operate the machine in very hard dry ground.
When safety checks have been completed, start the engine following the correct
procedure.
Position the Turf Cutter in the direction you wish to cut turf.
Set the thickness of turf required by using the height adjustment knob.
Ensure the gear lever is in the ‘O’ position.
Lift the drive lever on the handlebar to engage the drive to the blade.
Lower the lifting lever to lower the blade into the ground.
Move the gear lever from the ‘O’ position to the ‘I’ position.
At the end of the strip of turf, raise the lifting lever to raise the blade out of the ground.
Release the drive lever stopping the drive to the wheels and the blade.

CAMON TC07 Turf Cutter Tracmaster Ltd
_______________________________________________________________________________________________
10 For parts diagrams visit www.tracmaster.co.uk
Move the gear selector lever to the disengaged position ‘O’.
Do not work the Turf Cutter on slopes of more than 20 degrees and always work across the
slope, not up and down it.
5.5 Procedure for Unexpected Shut Down
Release the drive lever.
Move the gear selector lever to the disengaged position ‘O’.
Turn the engine operating switch located on the engine to the OFF position.
Ensure the blade has stopped moving prior to moving the machine.
5.6 Residual Risks of the TC07 Turf Cutter
The TC07 Turf Cutter is designed to be pushed by the operator during transportation. It has
no brake system and the operator must hold firmly onto the machine at all times when the
machine is on sloped areas.

Tracmaster Ltd CAMON TC07 Turf Cutter
_______________________________________________________________________________________________
For parts diagrams visit www.tracmaster.co.uk 11
6.0 Maintenance
6.1 Schedule
Operation
Daily
Every
Week
Every
Month
Engine
Check engine oil level 10W/30
See separate engine manual
X
X
Machine
Check condition of blade
X
Check belt condition
X
Check operating lever and cable
X
Check protection cover condition
X
Check bearings
X
Lubricate wheel bearings
X
Tighten all nuts and bolts
X
6.2 Basic Maintenance
Check that all guards are fitted securely.
Ensure the cable connecting the drive lever to the engine is securely fastened at both ends
and shows no sign of wear.
Check the pressure of pnuematic tyres and ensure that they do not show any indentations
or significant wear and tear.
Ensure the wheels are held securely and the fixed pin that holds the wheels onto the axles
is in place.
6.3 Engine
6.3.1 Check Engine Oil Level
This is to be checked prior to each use and every 8 hours during operation.
Check only when the engine is off and in a horizontal position.
Clean the oil filler plug and its surrounding parts.
Remove the oil filler plug. Clean the dipstick with a clean cloth and put the oil filler
plug all the way back into the engine. Remove the oil filler plug and check the oil
level.
Refill the oil if indicator shows more is required. For the Honda GX160 the
recommended oil is SAE 10w/30.

CAMON TC07 Turf Cutter Tracmaster Ltd
_______________________________________________________________________________________________
12 For parts diagrams visit www.tracmaster.co.uk
6.3.2 Change Engine Oil
Refer to the engine manufacturer's manual for location of components and more
detailed assistance.
Do not change the oil if the engine is hot.
The first oil change is after 50 hours of work.
Subsequent oil changes should be made after each 100 hours of work.
At extreme temperatures or conditions change the oil after every 50 hours.
Open the drain plug on the engine and the filling plug and drain the oil into a suitable
container or use a suction pump to remove oil through filler neck.
Ensure the waste oil is disposed of properly.
Re-fit the drain plug and tighten.
Fill fresh engine oil through the oil filling opening. Use a funnel or similar device for
ease of filling.
Replace the oil filler plug and tighten.
6.3.3 Air Filter
Inspection Check:
Remove the air cleaner cover and inspect the filter elements.
Cleaning:
See diagram below containing information provided by Honda
6.3.4 Spark Plug
Clean and replace.

Tracmaster Ltd CAMON TC07 Turf Cutter
_______________________________________________________________________________________________
For parts diagrams visit www.tracmaster.co.uk 13
6.4 Cleaning
After cleaning, particularly if a pressure washer has been used, ensure any lubrication
points are re-lubricated.
Clean the engine with a cloth only. Avoid spraying the engine with jets of water as this may
leak into the fuel and ignition systems.
DO NOT PRESSURE WASH THE TRANSMISSION ASSEMBLY.
6.5 Troubleshooting
6.5.1 Machine
Have all serious malfunctions on the machine and engine repaired by an authorized
Tracmaster or Honda agent.
Problem Possible Cause Remedy
No drive to blade Broken belt Replace belt
Damaged centrifugal clutch Replace clutch
Poor depth Height lever not used Lower the lever into
cutting position
Adjuster knobs incorrectly set Adjust knob positions to
allow deeper cut
6.5.2 Engine
Problem Possible Cause Remedy
Engine does not start
Spark plug connector not
connected Connect spark plug connector
Choke lever is not actuated Actuate choke lever
Fuel tank empty Fill fuel tank
Fuel line clogged Clean fuel line
Defective spark plug
Clean or replace spark
plug
Engine has too much fuel
Dry and adjust spark
plug and start engine
Engine overheats Low engine oil Refill immediately
Impaired cooling Clean cooling fan grille
Air filter clogged Clean air filter

CAMON TC07 Turf Cutter Tracmaster Ltd
_______________________________________________________________________________________________
14 For parts diagrams visit www.tracmaster.co.uk
6.5.3 Lubricants
Use the specified 10w/30 oil specified by Honda for the engine oil.
To lubricate the roller bearings in the wheels we recommend using bio-lubricating
grease.

Tracmaster Ltd CAMON TC07 Turf Cutter
_______________________________________________________________________________________________
For parts diagrams visit www.tracmaster.co.uk 15
7.0 Transportation, Storage and Handling
7.1 Transportation
Use ramps where possible to manoeuvre the Turf Cutter into a transportation vehicle.
The TC07 Turf Cutter must be fixed securely using straps and by placing chocks behind
the wheels.
Always transport the TC07 Turf Cutter horizontally and not tilted at an angle.
Ensure that the fuel control lever on the engine is moved into the OFF position so fuel does
not leak into the carburetor during transportation.
7.2 Storage
Always clean the machine and thoroughly dry prior to storage and ensure all lubrication
points have been re-greased.
For periods of long storage, change the engine oil.
Either drain the fuel completely or fill the fuel tank and add fuel stabilizer.
Do not store the Turf Cutter in wet rooms, where fertiliser is stored, or in stables as heavy
corrosion may occur.
Always store the machine in an horizontal position.
7.3 Handling
Do not attempt to lift the machine alone. At least two people is the minimum required.
Gloves must be worn when lifting the TC07 Turf Cutter.
Do not tilt the machine so that fuel can leak into the air filter of the engine.
When performing maintenance on the Turf Cutter when it is situated on a work bench,
ensure that the machine is firmly held in position at all times.
Do not lift the machine solely by the engine at any point.

CAMON TC07 Turf Cutter Tracmaster Ltd
_______________________________________________________________________________________________
16 For parts diagrams visit www.tracmaster.co.uk
8.0 Service Record
To ensure your machine is kept in peak condition we recommend that your Turf Cutter is serviced
regularly.
Contact Tracmaster on 01444 247689 to find out who your local Authorised Agent is.
Company:__________________________
Date:______________________________
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