Camoplast TATOU 4S User manual
USER’S MANUAL
IMPORTANT!
Please read carefully each part of this document
as well as the model specific annex prior to assemble,
install and use the Tatou®4S System.
Manuel Utilisateur:Layout 1 8/31/07 10:57 AM Page 40
2
TABLE OF CONTENT
NTRODUCTON....................................3
GENERAL NFORMATON .............................3
NSTALLATON .....................................4
APPLCATON ......................................8
MANTENANCE.....................................8
STORAGE .........................................9
HNTSANDTPS ....................................9
USER NOT CE AND D SCLA MER . . . . . . . . . . . . . . . . . . . . . . .10
CONDTONSOFWARRANTY .........................13
TECHNCALSUPPORT...............................16
PARTSLST ...............................centralpages
Manuel Utilisateur:Layout 1 8/31/07 10:57 AM Page 39
3
INTRODUCTION
Thank you for choosing Tatou 4S®, an ATV Track System by Camoplast
(hereinafter referred to as the “System”). You have made the right
choice. This System will provide you with all the traction, performance,
and durability that you need for your recreational needs or to
properly complete your work all year round.
GENERAL INFORMATION
Note: Throughout this document there are explanations shown as
visual symbols. Be aware that these indicate the presence of risks
and dangers.
• Review of symbols
dentifies an instruction which, if not followed, can
cause severe injury.
dentifies an instruction which indicates a risk of
breakage to the System or ATV, which could lead to
void the Warranty.
All figures, information or photos presented in this document are
up to date at the time of publication. However, they may change
without notice.
Read the ATV user manual carefully. ts content remain applicable
after the installation of the System.
This document should be read by every person who drives the ATV
equipped with the System.
This document is an integral part of the System. Pass it along to any
new System owner.
Manuel Utilisateur:Layout 1 8/31/07 10:57 AM Page 38
Consult legal authorities where you drive your ATV equipped with
the System before usage to ensure you that you respect all appli-
cable laws and regulations.
ATV Track Systems are designed to reduce ground pressure and
increase vehicle’s traction. However, during normal operating
conditions, vehicle speed will be reduced, as compared to a
wheeled vehicle.
INSTALLATION
1- Frame 2- Suspension brackets 3- Tuning
(see Annex)
• FRAME
To proceed with this System installation, you must follow good
shop practice. The place where you will be working into shall be
clean, bright and well ventilated. Also, prior to the installation, you
must turn off the ignition, shift gear to neutral and remove key from
contact. f you are to use a floor jack, never use it as a stand. Always use
appropriate stands. To avoid vehicle movement during maneuvers,
place blocks behind the wheels that remain in contact with the ground.
Those recommendations will stay much important while proceeding
with disassembly.
To disassemble, follow installation steps in a reverse order. For proper
frame installation, observe the sticker on the top of the main axle.
4
Manuel Utilisateur:Layout 1 8/31/07 10:57 AM Page 37
5
Once you have sorted contents, frames and the wheels have been
removed, mount the frame directly on the flange or vehicle by the hub
using the same studs used to bolt the wheel. Afterwards re-tighten each
nut to the torque specified by the manufacturer of your ATV.
See following figure:
Caution, if you are the owner of a track system equipped with a multi-
models hub, there are 3 groups of 4 holes (100, 110 and 136 millimeters),
all on a different bolt circle. You must not use excessive force to pass the
pins through. f you find it difficult to mount the hub, it is probably on
the wrong bolt circle, and you should try another set of holes.
While the ATV is on a lift table, turn the frames around their pivot to
make sure there is no contact between the track and step or the
mud-guards. f there is contact, then the parts must be modified to avoid
direct contact between the ATV and the tracks.
• BRACKETS
*Refer to vehicle specific annex for this step of installation.
Manuel Utilisateur:Layout 1 8/31/07 10:57 AM Page 36
6
• TUN NG
Before the tuning, roll the ATV forward for about 3 meters (10 feet)
and force the suspension to bounce a few times to stabilize the
frame.
1. AL GNMENT (PARALLEL SM)
The parallelism should be adjusted with a negative opening of ½
inch (13 millimeters). See following figure.
A – B = ± 1/2 in (±13 mm)
2. CASTER
Measure the height (H) of the first axle of the frame beforehand, if
it is outside the specification, correct is, as shown below:
H = 10-1/4 in (26 cm)
Manuel Utilisateur:Layout 1 8/31/07 10:57 AM Page 35
7
3. TRACK TENS ON
Correct/adjust the deflection (D) to the tracks (1) with a strap
tension gauge (2), measure the tension (T), correct as needed by
turning the nut of the tensioner.
(1) (2)
D = 3/4 in (19 mm)
T = 20 lb (9 kgf)
(3)
Manuel Utilisateur:Layout 1 8/31/07 10:57 AM Page 34
8
APPLICATION
The driving characteristics of your ATV will change
with the installation of the System.
Always observe your ATV manufacturer’s rules and
regulations Example: Carrying passengers, loading
charge limit, ect.
Before departure, make sure the wheels are not
stuck or jammed in place.
Before departure, remove any accumulated ice
inside the tracks.
The ATV equipped with the System must never be
used for the following: Races, rally, jumps, stunts,
acrobatics or other extreme driving or applications.
Adapt your driving to the surrounding conditions
(Weather, traffic, etc.) and according to your
driving abilities.
While riding in a group, warn people that will
circulate behind a vehicle that is equipped with a
track system. Tracks might throw dangerous
objects toward following vehicle. Take particular
care to this warning on « rocky » trails.
MAINTENANCE
Do not insert hands or feet into or near the System
unless the engine is off, and the vehicle is stopped
with the security brake engaged.
For optimal performance and maximal durability, please refer to the
following maintenance grid:
Manuel Utilisateur:Layout 1 8/31/07 10:57 AM Page 33
9
Elements to check and maintain Fre uency
Breaking- in After
period breaking-in
Track tension 1 hr, 4 hrs 20 hrs
Check tightening of bolts 1 hr 4 hrs
Adjustement of anti-pivots 4 hrs 20 hrs
Check alignment (parallelism) Not applicable 20 hrs
nspect all bearings and the seal Not applicable Once per year
ring wear sleeves (main pivot)
Visual inspection Before each ride Before each ride
Refer to this manual central reference section for visual guide.
STORAGE
Do not leave any System components on vehicle
(ATV), when using ATV with tires
The best way to store the System is to lay down each frame on its
side, away from direct sun light.
HINTS AND TIPS
Before riding or leaving on an excursion, make sure you have the
following within arms reach:
2 keys 9/16 inch (or 15 mm) •1 key 5/8 inch (or 16 mm)
axe •1 shovel •1 tow cable
Manuel Utilisateur:Layout 1 8/31/07 10:57 AM Page 32
10
Generally, the slower you go, the better the traction will be.
For riding or excursions in unknown terrain, make sure you have a
cellular phone or satellite phone, a first aid kit and spare parts in
your possession.
When circulating off trail, always be caution of the presence of
hidden obstacles.
When circulating in deep snow, do not intentionnally skid on it with
the System. (Tracks keeping on turning while vehicle does not).
This could cause the vehicle to get stuck.
USER NOTICE AND DISCLAIMER
The Tatou 4S®System was, initially, designed to be used in winter
conditions and was then adapted to be used in fall and spring conditions.
This document holds important information regarding driving an
ATV equipped with Tatou 4S®System by Camoplast, it is manditory
that every user take the time to carefully read, understand and then
consult this reference manual and user guide as well as the ATV
owner’s manual as needed. When purchasing either a new or used
track System, the user must obtain all documentation related to the
System including manuals and guides related to the ATV on to
which the System is installed. f need be, contact the Camoplast
products dealer nearest to you to obtain any additional information.
You may also, consult Camoplast’s Website at www.camoplast.com,
and communicate with our technical support hotline at 1 866-533-0008
Camoplast believes there are certain risks related to the installation
and utilization of the System. Our experience shows that the System
is safe, however the user must be aware of the risks related to driving
an ATV with the particularities of this type of System. The ATV driver
must, at all times, respects all applicable laws and regulations, the
Manuel Utilisateur:Layout 1 8/31/07 10:57 AM Page 31
12
The installation of a System:
1) ncreases ground clearance
2) Raises the center of gravity
3) ncreases the ATV width and weight
4) Reduces ground pressure (psi(kgf/ m²)).
These parameters will effectively change the driving charastics of
an ATV equipped with the System.
Consequentially, it is highly recommended that the user adapts his
driving style in function of the new charastics parameters,
mentioned above. The driver must always use caution when he:
crosses obstacles, circulates through narrow paths, meets vehicles
coming in the opposing direction, etc.
As it was designed, the System may considerably reduce the ATV
top speed and can falsify the speedometer. Generally the System
transmission wheel diameter is less than the tire, therefore the
vehicle speed will be less than that actually displayed. Wether the
ATV is equipped or not with the System, users must always adapt
the speed to actual driving conditions. Users must never exceed
speed limits or drive faster than their capacities allow. Excessive
speed remains one of the main causes of severe accidents on ATVs.
Camoplast is proud to offer ATV conversion kits within its wide
range of products, ATV Track Systems are not only reliable, but safe.
However, there are risks inherent to driving an ATV equipped with
the System. t is, therefore, very important that any driver familiarizes
himself with proper driving techniques of an ATV equipped with a
System, and that he adapts his driving to his level of experience and
continually evaluates operating conditions and terrain to safely and
efficiently make the best of these Camoplast ATV Track Systems.
Manuel Utilisateur:Layout 1 8/31/07 10:57 AM Page 29
13
CONDITIONS OF WARRANTY
Camoplast guarantees that the new, non used Tatou 4S®System
(System) installed by an authorized dealer or distributor is exempt
of all defects in materials and workmanship during the period and
with the conditions described below. n operating a new Tatou 4S®
System, the user agrees that the present form is applicable and
exclusive, that they have been signified and that they have been
accepted by him/her at the time of purchase.
The ATV Tatou 4S®Track System is covered by a manufacturer
Warranty (Warranty). The Warranty covers manufacturing defects
related to materials and workmanship. The installation and
maintenance of the System is always the responsibility of the owner.
• PER OD OF COVERAGE
The Warranty is valid for a period of twelve (12) months following
the System’s date of purchase. This Warranty is not applicable to
normal maintenance.
The Warranty applies exclusively to the the parts and components
of the Track System. All paint defects on the System (Frames and
components) are excluded.
The Warranty is not valid if the System is not installed by an
authorized Camoplast network dealer or distributor.
This Warranty specifically excludes any damage or breakage to the
ATV and related defects on the ATV, wether or not these were
caused or inferred to be caused by the System are not covered.
The manufacturer is not responsible for damages, injuries or loss
caused at the time of or after the installation of the System on their
vehicle.
Manuel Utilisateur:Layout 1 8/31/07 10:57 AM Page 28
14
For a Warranty to be valid, it is compulsory that the System owner
conforms to manufacturer notices and warnings. n addition, all
claims must be accompanied by a proof of purchase (original
receipt or sale contract) and work or repairs must be made by an
official Camoplast authorized. All claims not previously approved
and authorized by Camoplast will be denied.
The following situations an items are not un er any
circumstances covere by the Warranty:
1) Damage resulting from faulty installation;
2) Damage resulting in non-respect of the user manual, and
of maintenance figuring in the users manual and other
technical documents;
3) Damage resulting from normal parts wear, or progressive
deterioration deriving from the distance covered with a
vehicle on which the System is installed;
4) Regardless of cause, damage resulting from inexperience,
driving errors, from accident or other incident;
5) Damage resulting in abusive use, an abnormal use,
negligence or even a use which does not conform to the
recommendations of the manual, excess weight or loading
including excessive number of passengers;
6) Labor costs, parts and materials related to any and all
maintenance costs;
7) Damage resulting from faulty repairs, improper maintenance,
or, any unauthorized changes brought to the System
other than those specified by the manufacturer or by the
installation of non original or authorized parts that were
not produced, or approved by Camoplast;
Manuel Utilisateur:Layout 1 8/31/07 10:57 AM Page 27
15
8) Damage resulting from an accident, incident, robbery,
vandalism, war or unforseen event or act of God;
9) Any and all consequential damages, including but not
limited to indirect costs, such as towing, storage, phone
calls, renting, transportation, inconveniences, insurance
coverage, reimbursement of loss, loss of time and loss of
revenue, etc.
10) The use of the System on a vehicle used in for public
rental, including by a previous owner, will render this
Warranty nul and void;
11) The use of the System in races, rallies or other comptetitive
events/activities of this type, at any time, including from
a previous owner or in non conforming conditions of
those described by the manufacturer will render the
Warranty nul and void;
Any repaired or replaced components or parts are guaranteed only
to the extent of the orignal warranty. E: if a warranted part was
replaced after five (5) months, the new replacement part will only
be guaranteed for and additional seven (7) months, for a total of
twelve (12) months. n no event shall the Warranty extend beyond
a total of twelve (12) months from date of orignal System purchase.
n all cases, the Warranty is limited to a maximum of the original
purchase price or the fair market value of the System. Camoplast
will have final authority in determining the fair market value of a
used System. The Warranty is applicable within the limits and
conditions initially contracted, in the case that System is determined
to be unusable due to accident or improper repair, the Warranty
will be considered nul and void without further recourse available
to the System owner.
Manuel Utilisateur:Layout 1 8/31/07 10:57 AM Page 26
11
indications of the System manufacturer and the indications from
the vehicle manufacturer fixed by law, notably when age
restrictions exist and ATV base equipment are required (headlights,
flashers and break lights, rearview mirror, etc.). The user must
always wear adequate safety equipment, such as a helmet, safety
glasses (or visor), protective clothing, boots and gloves. t is
understood that driving with while impared or intoxicated presents
a danger for the ATV user and others and is against the law.
The System consists of many moving parts, including transmission
wheels. f an object lodges itself or becomes jammed into the
System and blocks the track, it is manditory to stop the engine and
the vehicle and engage the security brake before removing the
object in question. By avoiding to do so, the user exposes himself
to sudden movement of the ATV or to breakage of a part or
component coming from the System, which could cause severe
injuries. t is also very important to wear full length cloths and
always avoid hanging or strinsy accessories.
Driving an ATV equipped with such System requires particular
precautions and a knowledge of proper driving techniques of such
vehicles. An evaluation by the user of the conditions and terrain
(state of the ground, grade of hill, density of snow, ect.) is equally
essential. An ATV equipped with a System cannot compete and/or
be used to perform stunts, acrobatics or other exploits, as these
could result in loss of control or severe injuries.
nsufficient knowledge of an ATV, during down hill riding, climbs
and and crossing of obstacles and turns can result in tipping or
rollover, and can cause severe injuries.
Carrying a passenger, a load or attaching a tow are factors which
can cause the ATV to be less stable, and affect the drivability. Unless
otherwise prescribed by law and by the manufacturer of the ATV,
you must not carry a passenger, loads, or tow any objects.
Manuel Utilisateur:Layout 1 8/31/07 10:57 AM Page 30
16
The manufacturer, the retailer and / or the repair shop shall not be
held responsible for any delays caused by materials parts or
components availability or backorder.
*Shipping and handling costs, as well as any fees related to
shipping or transportation of the System to the dealer location are
the responsibility of the System owner.
Camoplast reserves its sole and exclusive right to update or modify
this Warranty without impact to end users; all previous terms and
conditions of the Warranty at time of purchase will be respected.
TECHNICAL SUPPORT
n the event that your dealer or distributor is unable to resolve a
problem related to the System, you may contact the Camoplast
support team from Monday to Friday between 8:00 a.m. to noon
and 1:00 to 5:00 p.m. (Eastern Standard time) by dialing
1 866-533-0008 or 819-533-0008.
E-mail: [email protected]
Website: www.camoplast.com
Postal Address: 1701, 3rd Avenue, Grand-Mère, Qc (Canada) G9T 2W6
©2007 Camoplast nc. All rights reserved. ® and ™ are trademarks of Camoplast nc.
Camoplast nc. reserves the right to change or discontinue any specifications, designs,
features, models or accessories.
Manuel Utilisateur:Layout 1 8/31/07 10:57 AM Page 25
17
LISTE DE PIÈCES / PARTS LIST
Manuel Utilisateur:Layout 1 8/31/07 10:57 AM Page 17
18
Manuel Utilisateur:Layout 1 8/31/07 10:57 AM Page 18
19
Manuel Utilisateur:Layout 1 8/31/07 10:57 AM Page 19
20
Manuel Utilisateur:Layout 1 8/31/07 10:57 AM Page 20
Table of contents
Other Camoplast GPS manuals
