Campmaster CM1089R User manual

CAST IRON FRAMED RING BURNERS
ASSEMBLY AND OPERATING INSTRUCTIONS
• Improper installation, adjustment, alteration, service or maintenance can cause property
damage, injury or death. Read the installation, operating and maintenance instructions
thoroughly before installing or servicing this appliance.
• WARNING: Accessible parts may be very hot. Keep young children away at all times.
• Do not move the appliance during use.
• DO NOT modify this appliance.
• Installer to leave instructions with the consumer and consumer to retain them for future
reference.
AGA
approval
No: 7799
Australian Gas Association
WARNING: FOR OUTDOOR USE ONLY
CM1089R (40-1a) Triple Burner
CM1090R (50-1a) Quad Burner
CM1089R, 90R-2014-09-05 V2
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1 IMPORTANT. Read these instructions for use carefully.
2 Check for gas leaks with soapy water
3 Gas appliances must only be used in well ventilated areas
1 IMPORTANT. Read these instructions for use carefully.
2 Check for gas leaks with soapy water
3 Gas appliances must only be used in well ventilated areas
SAFE APPLIANCE LOCATIONS
This appliance shall only be used in an above ground open-air situation with natural
ventilation, without stagnant areas, where gas leakage and products of combustion are
rapidly dispersed by wind and natural convection.
Any enclosure in which the appliance is used shall comply with one of the following:
• An enclosure with walls on all sides, but at least one permanent opening at ground
level and no overhead cover (see Example 1).
• Within a partial enclosure that includes an overhead cover and no more than two
walls (see Example 2 & 3).
Within a partial enclosure that includes an overhead cover and more than two walls,
the following will apply:
• At least 25% of the total wall area is completely open, and
• At least 30% of the remaining wall area is open and unrestricted (see Example 4 & 5).
In the case of balconies, at least 20% of the total wall area shall be and remain open
and unrestricted.
The following figures are diagrammatical representations of outdoor areas.
Rectangular areas have been used in these figures - the same principles apply to any other
shaped area.
Open side at least
25% of total wall area
Open side at least
25% of total wall area
30 percent or more in total
of the remaining wall area
is open and unrestricted
30 percent or more in total
of the remaining wall area
is open and unrestricted
Figure F4 - Outdoor Area - Example 4
Figure F5 - Outdoor Area - Example 5
Both ends open
Figure F1 - Outdoor Area - Example 1
Figure F2 - Outdoor Area - Example 2
Figure F3 - Outdoor Area - Example 3
INSTRUCTIONS FOR RING BURNERS
WARNING
• This appliance shall only be used with LPG cylinders complying with AS2030.1
(or equivalent). IT MAY BE HAZARDOUS TO ATTEMPT TO FIT OTHER TYPES OF
GAS CONTAINERS.
• Make yourself familiar with the smell of unburned gas. If there is a leak on your
appliance (smell of gas), immediately attempt to turn off the cylinder valve.
Remove the appliance to a well-ventilated location away from any ignition source.
Never attempt to light a cooker if you can smell gas. Always use soapy water to check
for gas leaks, never use a match or naked flame.
• ONLY USE IN WELL VENTILATED AREAS. CARBON MONOXIDE HAZARD - THIS
APPLIANCE CAN PRODUCE CARBON MONOXIDE WHICH HAS NO ODOUR. USING
IT IN AN ENCLOSED SPACE (EG. CARAVAN, TENT, CAR, MOBILE HOME) MAY
CAUSE DEATH.
• Caution: Accessible parts may be very hot. Keep young children away. Never reach
across the ring burner when cooking. Never allow children to operate the ring burner.
• Always store the gas cylinder outside in a well ventilated area, away from heat
sources and out of reach of children. Any indoor storage shall comply with
AS/NZS1596.
• This appliance must be used on a non combustible surface.
• The following minimum distances to combustible materials must be maintained:
Rear: 800mm, Sides: 800mm, Top: 1200mm.
• Do not modify this appliance.
• Gas cylinders shall be changed in a well-ventilated location, preferably outside away
from people and any sources of ignition, such as naked flames, pilot flames, electric
heaters/equipment.
• Only use the hose assembly as supplied with this appliance for connection to the
cylinder – DO NOT USE ADAPTORS.
• This appliance must only be serviced by an authorised person.
• Do not use or store any flammable liquid or material in the area surrounding the
burner.
• Do not operate this product if under the influence of alcohol or drugs. Read warning
labels on prescriptions to determine if your judgment/reflexes might be impaired.
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1 IMPORTANT. Read these instructions for use carefully.
2 Check for gas leaks with soapy water
3 Gas appliances must only be used in well ventilated areas
1 IMPORTANT. Read these instructions for use carefully.
2 Check for gas leaks with soapy water
3 Gas appliances must only be used in well ventilated areas
PARTS
LEGS
TRIPLE BURNER
QUAD BURNER
BRACKET FOR QUAD BURNER ONLY
HOSE & REGULATOR
TRIPLE RING BURNER SPACERS
QUAD RING BURNER SPACERS
QUAD RING BURNER MANIFOLD
TRIPLE RING BURNER MANIFOLD
STOVE BASE
ASSEMBLY
TRIPLE AND QUAD BURNERS
1. Attach the four legs to the stove base (use
supplied screws, flat washers and nuts).
2. Attach the burner to the stove base (using
supplied screws, spacers, flat washer and
nuts). Once the burner is sitting straight in
the frame, tighten in place.
Spacers must be installed between the
stove base, and the burner / burner
bracket.
3. Attach the gas manifold to the burner
using the 2 bolts.
NOTE: Assembly steps 4-6 only apply to
models without fixed aeration discs
4. Check the distance between the aeration
discs and the front of the burner.
5. If the settings differ to those stated in the
technical information section of this manual,
adjust the aeration discs to the correct
settings. Then remove the manifold and
tighten the nuts (where supplied) against the
front of the discs to lock the settings.
* Due to regulatory requirements, a small cluster of 14 ports on the Quad ring burner have not been
drilled. This is not a fault and it will not effect cooking performance.
Aeration Disc
Nut (where supplied)
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1 IMPORTANT. Read these instructions for use carefully.
2 Check for gas leaks with soapy water
3 Gas appliances must only be used in well ventilated areas
1 IMPORTANT. Read these instructions for use carefully.
2 Check for gas leaks with soapy water
3 Gas appliances must only be used in well ventilated areas
OPERATION
1. This ring burner is designed to be used and operated on LPG Gas usually found in a
gas cylinder (like the type used in gas barbecues).
2. This cooker will not operate at the unregulated gas pressure coming from an LPG
cylinder. An approved LPG hose & regulator assembly is required, use only – Progaz
or Campmaster branded models 700A or 700B, or Keygas branded model GR-107.
3. Locate the burner and gas cylinder on a horizontal surface. Avoid twisting or kinking
the flexible hose and do not move the appliance during operation.
4. The surfaces of the cooker become very hot during use. To prevent damage to the
flexible hose, ensure the hose does not come into contact with any part of the burner.
Locate the LPG cylinder & hose clear of the burner and radiant heat. During use, do
not touch any area forward of the controls.
5. If the burner is not operating normally, check to see if anything is obstructing the
gas flow.
DO NOT use this appliance if it is leaking, damaged or does not operate
properly.
GAS CONNECTION
1. All ring burners must be connected to the hose and regulator assembly supplied.
Under no circumstances should the cooker be connected by way of plastic hose with
or without hose clips. Only use the following hose and regulator assemblies with this
cooker:
Progaz or Campmaster branded models 700A or 700B, or Keygas branded model
GR -107.
2. Before each use, always check all gas connections and joints with soapy water to
make sure no leaks are present. Check hoses for cracks and wear and replace the
damaged hose & regulator assembly.
6. Attach the manifold to the burner and check
the aeration setting again.
NOTE: Your burner may be fitted with
springs to hold the disc setting. In this case
the lock nut is not supplied.
7. Connect the hose and regulator assembly to
the manifold inlet.
NOTE: This connection must be made using
a spanner to support the inlet fitting and a second spanner to tighten the hose
connection. Then it must be leak tested using soapy water.
LEAK TESTING
1. Connect the supplied hose and regulator to the manifold inlet using a spanners as
described in the assembly instructions above. Be careful not to cross thread the nut.
2. Connect the regulator to the gas cylinder and tighten the connection. Tighten the
regulator wing
nut or hand wheel fitting by hand, or regulator hex fitting with a spanner.
3. Check the gas valves are in the closed position.
4. Mix soap and water to make a soapy solution.
5. Open the cylinder valve, then apply the soapy solution to all gas connections
thoroughly. If bubbles appear at a leaky connection, turn off the gas at the cylinder,
tighten the connection, then re-check for leaks using the soapy solution.
DO NOT use this appliance unless all connections are gas tight.
GENERAL INFORMATION
• To ensure maximum life from your appliance it should always be stored in a dry place,
out of direct sunlight.
• To check if gas cylinder contains gas, disconnect from the cooker,
then hold upright and shake from side to side. If you can feel or hear liquid
movement from within the cylinder, it contains gas.
• Clean the cooker periodically using warm soapy water, but do not allow water to
enter the burner.
• Do not obstruct the primary air inlet located at the front of the burner.
Remove packaging before operating this appliance.
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1 IMPORTANT. Read these instructions for use carefully.
2 Check for gas leaks with soapy water
3 Gas appliances must only be used in well ventilated areas
1 IMPORTANT. Read these instructions for use carefully.
2 Check for gas leaks with soapy water
3 Gas appliances must only be used in well ventilated areas
Gas valve levers in the
OFF position.
Gas valve levers in the high
flame position.
LIGHTING INSTRUCTIONS
TO LIGHT WITHOUT POT IN POSITION
1. Turn on the gas supply at the cylinder.
2. Using a long match or gas lighter,
locate flame next to the inner burner
ring and ensure hands are clear of the
burner.
3. Slowly rotate the corresponding gas
valve lever to high flame position.
4. If burner ring does not ignite, close
the gas valve lever, then wait for gas
to dissipate before re-attempting to
light the burner.
5. Once lit, observe the burner ring to
check all ports are alight.
6. To light all burner rings, follow the steps above and light
each ring individually. Light the inner ring first, then work
your way outwards.
TO LIGHT WITH FULL WIDTH POT IN POSITION
1. Follow steps 1 to 5 above, but during
step 2, light the outer burner ring.
2. To light all other rings, open the gas
valves in sequence, progressively
towards the inner burner ring.
TO TURN OFF THE APPLIANCE
1. Turn the gas cylinder valve off, then wait
for the flame to go out.
2. Turn all the appliance control valves off.
IMPORTANT! CHECKING THE FLAME
NOTE: Adjustments below are only avaliable for models without fixed aeration discs.
BAD FLAME
YELLOW OR ORANGE IRREGULAR FLAMES
If your burner is producing a bad ame check
the aeration disc setting. Never allow the burner
to operate with a bad ame.
AERATION DISCS Adjust the aeration discs until you
achieve a good ame as shown
below.
AERATION DISCS
GOOD FLAME
BRIGHT BLUE FLAMES
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1 IMPORTANT. Read these instructions for use carefully.
2 Check for gas leaks with soapy water
3 Gas appliances must only be used in well ventilated areas
1 IMPORTANT. Read these instructions for use carefully.
2 Check for gas leaks with soapy water
3 Gas appliances must only be used in well ventilated areas
TECHNICAL INFORMATION
TRIPLE BURNER
CODE: CM1089R
GAS TYPE: Universal LPG
INLET PRESSURE: 2.75kPa
INJECTOR SIZE: Inner ring 0.45mm
Middle ring 0.90mm
Outer ring 1.2mm
GAS CONSUMPTION: 26.4Mj/h
AERATION DISC SETTINGS: All Discs 4.5mm open
QUAD BURNER
CODE: CM1090R
GAS TYPE: Universal LPG
INLET PRESSURE: 2.75kPa
INJECTOR SIZE: Inner ring 0.5mm
Second ring 0.9mm
Third ring 1.2mm
Outer ring 1.5mm
GAS CONSUMPTION: 56.0Mj/h
AERATION DISC SETTINGS: Inner ring 5mm open
Second ring 7mm open
Third ring 7mm open
Outer ring 7mm open
1 YEAR EXPRESS WARRANTY
Amalgamated Hardware Merchants Limited (“AHM”) warrants that this product will be free from
material defects in workmanship and materials for a period of 1 year from the date of purchase
(“Warranty Period”). If a material defect occurs during the Warranty Period, and AHM verifies such
material defect and your claim, AHM will choose to either repair the product, replace the product,
or provide you with a refund of the purchase price of the product (“AHM’s Express Warranty”). Any
repaired or replaced product will be covered by AHM’s Express Warranty for the remainder of the
original Warranty Period only.
AHM’s Express Warranty will not apply if the defect in the product is caused or contributed to by
misuse of the product, failure to maintain the product, neglect or accident, ordinary wear and tear
(including rust, corrosion, and normal fading, weathering, staining, discolouration, scratching or
chipping), exposure to heat, failure to use or install the product in accordance with any instructions or
manuals, or any modification, repair or tampering with the product by anyone other than AHM.
To claim under AHM’s Express Warranty, you must take the product (and proof of purchase) to the store
where it was purchased. You must provide any additional information requested in relation to your
claim. For online purchases, contact the online supplier to arrange the return of the product. You will
bear any costs incurred in making a claim, including any costs of returning the product to the store,
and of having the product returned to you (if applicable).
ADDITIONAL GUARANTEES UNDER CONSUMER LAWS
The New Zealand Consumer Guarantees Act 1993 and the Australian Competition and Consumer
Act 2010 (including the Australian Consumer Law 2011), as well as other laws in those jurisdictions
(“Consumer Law”) give you other legal rights. For products sold in New Zealand, these rights cannot
be modified or excluded by any contract, except in those circumstances expressly contemplated by
New Zealand Consumer Law. For products sold in Australia, our goods come with guarantees that
cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund
for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are
also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the
failure does not amount to a major failure.
AHM’s Express Warranty is in addition to any other rights and remedies you have under the applicable
Consumer Law. Except as otherwise provided by AHM’s Express Warranty, all warranties, terms,
conditions, guarantees or similar, other than those which cannot be excluded under applicable
Consumer Law, are expressly excluded by AHM to the extent legally permitted.
AHM NZ
8 Hautu Drive, Wiri, Auckland, New Zealand 2104
Phone: [phone]
Email: [email protected]
Fax: [phone]
www.ahm.co.nz
AHM AUS
Unit 4, 126-130 Compton Road, Woodridge, Queensland, Australia 4114
Phone: [phone]
Email: [email protected].au
Fax: [phone]
www.ahmaustralia.com.au
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