Can-Am Spyder RT Series User manual

ROADSTER
PREDELIVERY
Bulletin
September 16, 2013 Subject:Can-Am™ Spyder™ RT Predelivery
Instructions
No. 2014-1
YEAR MODEL MODEL NUMBER SERIAL NUMBER
2014 Spyder RT Series Refer to table on next
pages for complete listing All
TABLE OF CONTENTS
Page Page
IMPORTANT NOTICE ....................... 2
UPDATE SUMMARY........................ 3
MODEL LISTING............................. 4
UNCRATING.................................. 5
Crate Cover Removal .......................... 5
Parts and Sub-crate Removal ................. 5
Parts Check...................................... 7
Lifting the Front of Vehicle ................... 8
Front Wheels Installation ...................... 9
Vehicle Removal ................................ 11
PARTS TO BE INSTALLED................. 14
Front Cargo Module Installation .............. 14
Battery ........................................... 22
Body Parts Installation ......................... 24
Front Fenders ................................... 27
Windshield....................................... 28
Rear Turn Signal Lights Installation (Japan
Models Only) .................................... 29
Antenna.......................................... 33
Hang Tag and Safety Labels .................. 34
Licence Plate.................................... 34
Accessories Installation........................ 35
Vehicle Decals................................... 35
Key Barrel - Trailer RT 622..................... 36
FLUIDS......................................... 36
General Guidelines ............................. 36
Fuel............................................... 36
Engine Oil........................................ 36
Clutch Fluid (SM6 Model) ..................... 37
Engine Coolant.................................. 38
Brake Fluid....................................... 39
SETUP ......................................... 40
Guidelines ....................................... 40
Tire Pressure .................................... 40
Drive Belt ........................................ 40
Clutch Lever..................................... 42
Suspension ...................................... 42
Lights............................................. 43
Storage Compartment Covers................ 45
Clock and Language Setting .................. 47
B.U.D.S. Programming......................... 48
ASSEMBLY INSPECTION.................. 50
FINAL INSPECTION......................... 51
Vehicle Test Run................................ 51
Vehicle Cleaning ................................ 52
Delivery to Customer .......................... 52
Printed in Canada. (rbl2014-004 en JL)
©2013 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved. 1/52
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.

IMPORTANT NOTICE
IMPORTANT NOTICE
This bulletin must be used in conjunction with the check list enclosed in the bag with the OPERATOR’S
GUIDE
. Make sure that Spyder roadster PRE DELIVERY CHECK LIST is completed and signed.
WARNING
To obtain warranty coverage, pre-delivery procedures must be performed by an authorized BRP
Can-Am roadster dealer/distributor. Apply all necessary torques as indicated.
NOTE: The information and components/system descriptions contained in this document are correct at
the time of publication. BRP however, maintains a policy of continuous improvement of its products with-
out imposing upon itself any obligation to install them on products previously manufactured.
Due to late changes, there might be some differences between the manufactured product and the de-
scriptions and/or specifications in this document. BRP reserves the right at any time to discontinue or
change specifications, designs, features, models or equipment without incurring obligation.
The illustrations in this document show the typical construction of the different assemblies and may not
reproduce the full detail or exact shape of the parts. However, they represent parts that have the same
or similar function.
The content of this bulletin is designed as a guideline only. All mechanics performing predelivery
procedures should have attended the current model-year service training.
Further information or inquiries should be directed to your service representative and specific
SHOP MANUAL sections.
Make sure the customer receives the
OPERATOR’S GUIDE , PREDELIVERY CHECK LIST signed copy
and
SAFETY DVD
WARNING
Torque wrench tightening specifications must be strictly adhered to. Where specified, install new
locking devices (e.g. lock tabs, elastic stop nuts). If the efficiency of a locking device is impaired,
it must be renewed.
2 / 52 2014-1 PREDELIVERY

UPDATE SUMMARY
UPDATE SUMMARY
This summary highlights updates to the Predelivery Inspection for MY2014. It does not supersede pro-
cedures detailed further in this publication.
IMPORTANT: Technicians should read and apply all procedures in this PDI bulletin as applicable to model.
APPLICABLE TO UPDATE DESCRIPTION REFERENCE
Battery removal for charging moved
PARTS AND SUB-CRATES
REMOVAL
Parts stored in different compartments for
shipping
PARTS CHECK
Vehicle uncrating sequence modified
UNCRATING
Front cargo module installation sequence
additions, modifications and sequence changes
PARTSTOBEINSTALLED
NEW radiator protector removal added
PARTSTOBEINSTALLED
NEW Engine air inlet duct connection added
PARTSTOBEINSTALLED
Body parts installation sequence additions and
modifications. Also divided into smaller topics
PARTSTOBEINSTALLED
Front fenders installation additions
PARTSTOBEIN
STALLED
Rear turn signal lights installation
(Japan models)
PARTSTOBEINSTALLED
New shift sequence decal SM6 and SE6
(Japan models)
PARTSTOBEINSTALLED
NEW engine oil level verification procedure
FLUIDS
NEW recommended engine coolant
FLUIDS
Front tire pressure change
SETUP
New meter setup for drive belt tension
SETUP
Addition of procedure for setting cluster
language
SETUP
New remote horizontal adjuster, high beam
headlights (Japan models)
SETUP
All RT Models
Specifications pages removed, available on BOSSWeb or INFO CENTER
PREDELIVERY 2014-1 3 / 52

MODEL LISTING
MODEL LISTING
YEAR MODEL MODEL NUMBER COUNTRY PREDELIVERY
KIT
SERIAL
NUMBER
A3EE Australia
A3EB, A3EG Canada - USA
A3ED Europe
Spyder RT SM6
A3EF Japan
B2EB, B2EE Canada - USA
Spyder RT SE6 B2ED Europe
B9EH Australia
B9EJ Brazil
B9EB, B9EE, B9EL,
B9ER, B9EV Canada - USA
B9ED, B9EG, B9EN,
B9ET Europe
Spyder RT Limited
SE6
B9EK, B9EU Japan
(P/N 703 100
433)
Spyder RT-S SM6 B5EB, B5ED, B5EF,B5EH Canada - USA
A4EG, A4EN Australia
A4EP Brazil
A4EB, A4ED, A4EH,
A4EK Canada - USA
A4EF, A4M Europe
2014
Spyder RT-S SE6
A4ER Japan
(P/N 703 100
434)
All
4 / 52 2014-1 PREDELIVERY

UNCRATING
UNCRATING
Crate Cover Removal
NOTICE Allowing the crate to drop may cause
serious damage to vehicle.
1. Position the crate on a firm, level surface.
2. Remove all screws holding crate cover to crate
base.
NOTE: Screws that are used are Robertson†#2
type (or equivalent) that require the use of an ap-
propriate screwdriver.
rbl2014-004-026
SCREW REMOVAL FROM CRATE COVER
3. Carefully cut both ends of crate tarpaulin.
1
rbl2014-004-001_a
Step 1: Carefully cut both ends of crate tarpaulin
4. Locate front of vehicle
rbl2014-004-004_a
Step 1: Locate front of vehicle
5. At front end of vehicle, pull crate cover out to-
ward you, then up to clear vehicle fascia.
NOTICE Do not lift crate cover vertically. Pull
crate cover out and up at front end of vehicle.
Refer to illustration.
rbl2010-002-004_a
FRONT OF VEHICLE
1. Pull crate cover out and up to clear front fascia of the vehicle
NOTICE The crate cover must be pulled out-
ward while lifting it to avoid damage to the ve-
hicle.
Parts and Sub-crate Removal
NOTICE Be careful not to scratch the front
bumper and front fascia.
NOTE: The sub-crates are located on each side of
the vehicle.
1. On LH side, remove front cargo module sub-
crate.
† Robertson is a registered trademark of Robertson Inc.
PREDELIVERY 2014-1 5 / 52

UNCRATING
rbl2014-004-027_a
TYPICAL - LH SIDE
1. Sub-crate that contains front cargo module
rbl2014-004-028_a
SCREWS TO REMOVE, BOTH SIDES OF CARGO MODULE
SUB-CRATE
2. Remove protective foam sheet from vehicle.
rbl2010-002-005
3. Remove windshield from front wheels.
rbl2014-004-029_a
1. Windshield to remove
2. Cut tapes here
4. Remove front wheels from crate base.
rbl2014-004-030_a
TYPICAL
1. Front wheels
2. Cut transport strap here
5. Remove shipping covers from fenders.
rbl2014-004-031_a
1. Fender covers to remove
6 / 52 2014-1 PREDELIVERY

UNCRATING
6. On RH side, remove two fenders from
sub-crate.
rbs2011-014-002_a
TYPICAL - RH SIDE - SUB-CRATE THAT CONTAINS FRONT
FENDER
1. Bolts to remove (6)
7. Remove front fender sub-crate.
rbl2014-004-002
FRONT FENDER SUB-CRATE REMOVAL
8. If you dot not have a fully charged new bat-
tery of the same type on hand, remove bat-
tery from vehicle and carry out the
BATTERY
CHARGING
procedure. See BATTERY further
in this bulletin.
Parts Check
Ensure the crate includes the following items:
FRONT STORAGE COMPARTEMENT
DESCRIPTION MODEL QTY
Operator's guide 1
Predelivery check list 1
Safety DVD 1
Predelivery kit 1
Wheel caps
All
2
Front cargo liner RT-S
RT Limited 1
Travel bag RT Limited 1
REAR CARGO COMPARTMENT
DESCRIPTION MODEL QTY
Service covers All 2
Windshield trim All 2
iPOD†cable RT-S
RT Limited 1
Audio auxiliary cable RT-S
RT Limited 1
Antenna grommet RT-S
RT Limited 1
Rear turn signal lights
kit (Japan models) All 1
GLOVE BOX
DESCRIPTION MODEL QTY
Spare key All 1
Trailer key barrel All 1
Ensure pre-delivery kit includes the following:
PREDELIVERY KIT
DESCRIPTION WHERE USED QTY
Wheel lug nut - black
(RT-S) Front wheels 6
Wheel lug nut - chrome
(RT and RT LTD) Front wheels 6
Plastic bushing Rear
suspension 2
M10 x 140 hexagonal
flange screw
Rear
suspension 1
M10 elastic flange nut Rear
suspension 1
†iPod is a trademark of Apple Inc.
PREDELIVERY 2014-1 7 / 52

UNCRATING
PREDELIVERY KIT
DESCRIPTION WHERE USED QTY
M6 x 20 hexagonal flange
screw
Rear
suspension 1
Black M6 x 20 hexagonal
flanged forming screw
Front cargo
module 4
Gold M6 x 20 hexagonal
flange screw
Front cargo
module 2
Plastic rivet Service cover 2
Battery installation kit (2
bolts and 2 nuts)
Battery
terminals 1
M6 x 20 Torx screw Front panels 2
Plastic washer Front panels 2
M14 jam nut Headlights 2
M8 x 20 hexagonal flange
screw Front fenders 8
M6 x 20 Torx screw Windshield 4
M5 x 25 countersunk
Torx screw Windshield 2
M5 retaining nut Windshield 2
Windshield spacer Windshield 2
Hose clamp Air inlet duct 1
Lifting the Front of Vehicle
WARNING
No one should be standing in front or at the
back of the vehicle while straps are being cut.
1. Remove metal plate retaining front of vehicle to
crate base.
NOTE: If you are planning to use a hoist to lift ve-
hicle from crate base for tire installation, only the
wood screws need to be removed at this time.
rbl2014-004-005_a
TYPICAL
1. Plate
2. Screws
3. Screws and nuts
2. Remove straps retaining side and front of vehi-
cle to crate base.
rbl2010-002-011_a
TYPICAL, LH SIDE
1. Side strap
rbl2014-004-032a
LH FRONT ILLUSTRATED
1. Front strap, each side
8 / 52 2014-1 PREDELIVERY

UNCRATING
NOTE: The steps that follow describe two meth-
ods for lifting the front of the vehicle from the
crate base. The conventional method uses a hy-
draulic jack and the alternate method uses a chain
block. Use the proper method according to your
shop layout.
Conventional Method
1. Remove piece of wood located at the front of
the vehicle.
NOTE: The removed piece of wood can be used
to level the jack in the following step.
rbl2013-003-003_a
TYPICAL
1. Wood piece to remove
2. Install a floor jack with a piece of wood on top
to increase contact surface of jack pad.
rbl2013-003-004_a
TYPICAL - FRONT OF VEHICLE
1. Jack
2. Wood piece
3. Wood piece removed earlier
CAUTION Approach with care when vehi-
cle is on the jack as it may be unstable.
3. Lift the vehicle.
rbl2010-002-016
TYPICAL
NOTICE Never lift vehicle by the suspension
arm.
Alternate Method
1. Install proper straps with hooks on RH and LH
lateral supports of vehicle.
NOTE: Insert hooks through the holes in the
frame.
rbl2013-003-005_a
TYPICAL
1. Strap
2. Hook
3. Frame
2. Hook straps on an appropriate lifting kit.
3. Lift vehicle using a chain block.
NOTICE Never lift vehicle by the suspension
arm.
Front Wheels Installation
1. Clean front and rear brake discs.
PREDELIVERY 2014-1 9 / 52

UNCRATING
NOTICE A thin layer of anticorrosion treat-
ment is present on the brake discs and must
be removed before using the vehicle. Not con-
forming to this procedure may lead to a brake
chattering squeaking and brake pad replace-
ment would be necessary.
rbl2014-004-034_a
1. LH, RH and rear brake disks to clean, both sides of disk
BRAKE DISC CLEANING
SERVICE PRODUCT REQUIRED TOOL
XPS BRAKESAND
PARTS CLEANER (CAN)
(P/N 219 701 776)
XPS BRAKES AND
PARTS CLEANER (USA)
(P/N 219 701 705)
Shop rag
2. Remove nut securing front brake discs to vehi-
cle.
rbl2013-003-006_a
TYPICAL
1. Nut to remove, both sides
3. Install front wheels on vehicle.
NOTE: Ensure that the rotation direction shown by
the arrow on the tire is respected.
WARNING
The tires are only designed to rotate in one di-
rection. Do not switch the left and right front
wheels.
4. Hand tighten wheel lug nuts snug (from PDI kit).
5. Lower vehicle on crate base.
6. Remove floor jack (or hoist and lifting strap).
rbl2013-003-007
TYPICAL
7. Torque wheels lug nuts.
PART SPECIFIED TORQUE
Wheel lug nut 110 N•m (81 lbf•ft)
8. Install wheel caps (inside front storage com-
partment).
rbl2014-004-033_a
1. Front wheel cap to install, one each side
9. Remove metal plate that retained front of vehi-
cle to crate base.
10 / 52 2014-1 PREDELIVERY

UNCRATING
NOTE: This step is only applicable if a hoist was
used to lift front of vehicle from crate base for tire
installation.
rbl2014-004-035_a
1. Metal plate to remove
2. Screws to remove
Vehicle Removal
1. Locate ACS suspension manual inflation valve
under seat and remove cap.
rmo2010-001-056_a
1. Manual ACS inflation valve
2. With the help of another person, slightly inflate
the ACS and remove the foam block from the
rear suspension.
WARNING
Rapid changes in rear suspension height can
occur during ACS inflation or deflation. Do
not place hands or fingers near rear suspen-
sion or severe injury can occur.
NOTICE Adding removing air may create
rapid changes in suspension height due to the
small volume of the ACS air spring chamber.
The anchoring hole of the shock absorber
must NEVER exceed the lower bracket holes
when adding air in the ACS spring. To avoid
damaging the ACS system, DO NOT exceed
551 kPa (80 PSI) in the ACS spring.
rbl2014-004-006_a
1. Inflate ACS just sufficiently to remove foam block
rbl2014-004-036_a
1. Foam block to remove
3. Obtain the following hardware from the PDI kit:
– M10 x 140 hexagonal flange screw
– M10 elastic flange nut
– Plastic bushings.
4. From underneath the vehicle, locate the bottom
of the rear shock absorber.
5. Install the 2 plastic bushings over the steel
sleeve at the bottom of the shock absorber.
6. While monitoring from the LH side of the
vehicle the alignment of the bottom anchor
pin of the shock absorber with the bottom of
the lower shock brackets, have an assistant,
slightly inflate the ACS spring.
PREDELIVERY 2014-1 11 / 52

UNCRATING
rbs2010-012-010_a
1. Lower shock bracket hole
2. Lower shock anchor pin
rbs2010-012-004_a
1. Lower bracket hole
7. Secure shock absorber as follows:
7.1 Using the passenger grab handles, slightly
lift the rear of the vehicle by HAND to align
both bushings on lower bracket hole.
7.2 Install M10 x 140 hexagonal flange screw.
7.3 Install M10 elastic flange nut.
NOTICE Apply specified torque to the hexag-
onal flanged screw, not the nut.
PART SPECIFIED TORQUE
M10 hexagonal flanged
screw 48 N•m (35 lbf•ft)
rbl2010-002-022_a
1. Shock absorber screw
2. Lower bracket
8. Install cap on ACS suspension manual inflation
valve.
rmo2010-001-056_a
1. Captoinst
all
RT-S and RT Limited Models
9. Install the link of the ACS position sensor on the
swing arm.
9.1 Position the ACS position sensor lever
rearward.
9.2 Place the link on the outside of swing arm
bracket.
9.3 Secure the link using M6 x 20 hexagonal
flange screw (from PDI kit)
PART SPECIFIED TORQUE
M6 x 20 hexagonal
flange screw 4N•m (35lbf•in)
rbl2011-001-001_a
1. ACS position sensor lever
2. ACS position sensor link
3. M6 x 20 hexagonal flange screw
NOTICE Ensure that ACS position sensor
lever orientation is correct.
12 / 52 2014-1 PREDELIVERY

UNCRATING
rbs2010-012-001
CORRECT ORIENTATION
rbs2010-012-002_a
INCORRECT ORIENTATION
10. Place a piece of wood behind the front wheels
to prevent the vehicle from rolling.
rbl2013-003-008_a
TYPICAL - FRONT RH WHEEL
1. Wood piece
11. Remove the piece of wood at the back of the
crate and insert it under the rear wheel.
rbl2013-003-009_a
TYPICAL
1. Wood piece back of the crate
rbl2013-003-010_a
TYPICAL
1. Wood piece removed earlier
12. Remove the piece of wood from behind the
rear wheel.
rbl2013-003-011_a
TYPICAL
1. Wood piece behind rear wheel
13. Carefully remove pieces of wood positioned
earlier behind the front wheels.
14. With the help of your assistant, move vehicle
rearward out of the crate base.
PREDELIVERY 2014-1 13 / 52

PARTS TO BE INSTALLED
rbl2010-002-021_a
TYPICAL
NOTICE Always move vehicle rearward out of
the crate base.
PARTS TO BE INSTALLED
Front Cargo Module
Installation
WARNING
Make sure battery is not connected before
installing front cargo module. Do not install
front cargo module if battery is connected
because sparks can occur if tools touch bat-
tery terminals.
1. Remove antenna from front cargo module sub-
crate.
rbl2014-004-003_a
ANTENNA REMOVAL
1. Antenna
2. Front cargo module sub-crate
3. Locking ties to cut
2. Assisted by another person, remove and dis-
card bolts holding the bottom and the top sec-
tions of sub-crate.
rbl2014-004-007_a
TYPICAL
1. Lower retaining bolt
2. Upper retaining bolts
NOTE: Be careful not to lose the caged nuts lo-
cated in the bottom fixation holes of the front
cargo module.
3. Open front storage compartment cover.
4. Ensure the following cables and connectors are
accessible prior to installing front cargo module,
cut locking ties if required.
rbl2014-004-014_a
REFER TO THE FOLLOWING TABLE FOR ITEMS DESCRIPTION
ITEMS DESCRIPTION
1PTS connector
2
RH and LH light connectors
- Fog lights (RT-S, RT
Limited and option package)
- Low beam headlights (CE models)
3DLC connector (B.U.D.S.)
4Storage cover actuator connector
(as applicable)
5Storage cover switch connector
(as applicable)
14 / 52 2014-1 PREDELIVERY

PARTSTOBEINSTALLED
ITEMS DESCRIPTION
6Storage cover cable
712 V power outlet (as applicable)
8Storage compartment light
(as applicable)
5. Remove luggage bag from front storage com-
partment (as applicable).
All Models
6. Before installing storage compartment, remove
the fuse box service covers as follows:
6.1 Unzip the liner (if applicable).
rmo2013-005-002_a
1. Liner
6.2 Push down on top of fuse box service cov-
ers and pull the covers off.
rmo2013-003-011_a
1. Left fuse box service cover
2. Right fuse box service cover
NOTE: Removal of fuse box service covers is
required only to aid in the alignment of the front
cargo module when installing it onto the front
frame of the vehicle.
7. Remove mirrors as follows:
7.1 Using your hand, hit with a sharp blow the
outer extremity of the mirror toward the
rear of the vehicle to unlock it.
NOTICE Do not use excessive force or a
mallet of any kind to prevent damage to
mirror pin holders.
7.2 Slide mirror upwards to unhook it from up-
per pin holder.
rmr2011-087-009_a
Step 1: Hit with a sharp blow here
Step 2: Slide mirror outwards
8. Disconnect flasher connector from mirror.
rbl2014-004-009_a
1. Flasher connector to disconnect
9. Remove middle side panel.
PREDELIVERY 2014-1 15 / 52

PARTS TO BE INSTALLED
rbl2014-004-021
MIDDLE SIDE PANEL REMOVAL
rmo2010-008-003_k
REMOVAL SEQUENCE
Step 1: Pull rear of panel out of its grommet.
Step 2: Pull bottom of the panel out of its grommet.
Step 3: Pull front of the panel out of its grommet.
Step 4: Unhook top of the panel to remove it.
10. Remove lower wind deflectors.
rbl2014-004-037_a
TYPICAL
1. Lower wind deflector (both sides)
2. Retaining screws
11. Unlock and lift seat to full open position.
12. Remove front and upper retaining screws
from top side panels.
rbl2014-004-038_a
TYPICAL
1. Top side panel (both sides)
2. Front retaining screw
3. Upper retaining screws
13. Remove rear retaining screw from top side
panels.
rbl2014-004-039_a
TYPICAL
1. Top side panel (both sides)
2. Rear retaining screw
14. Remove front retaining screw from top side
panels.
15. Pull out lower part of top side panel to remove
it from grommets and remove panel from ve-
hicle.
NOTE: Do not remove lower screws from top
side panel.
16 / 52 2014-1 PREDELIVERY

PARTSTOBEINSTALLED
rbl2010-002-305
16. Remove upper and middle retaining screws
from front fascia (both sides).
rbl2014-004-040_a
TYPICAL
1. Front fascia
2. Upper retaining screw
3. Middle retaining screw
17. Remove lower retaining screws and washers
from front fascia.
rmr2010-038-024_a
TYPICAL
1. Lower retaining screw
18. Remove front fascia from vehicle.
rbl2014-004-011_a
19. Turn up and store all wiring and connectors
in front of vehicle to prevent them from be-
ing caught between the frame and front cargo
module.
rbl2014-004-014_b
20. Remove 3 plastic rivets from LH air duct trim
panel (low beam headlight trim panel on CE
models).
rbl2014-004-042_a
1. Plastic rivets to remove (3)
21. Unhook metal retaining clip from inside panel.
PREDELIVERY 2014-1 17 / 52

PARTS TO BE INSTALLED
NOTE: Be very careful not to break panel tab when
removing metal clip.
rbl2014-004-041_a
LH AIR DUCT TRIM PANEL (LOW BEAM HEADLIGHT TRIM
PANEL ON CE MODELS)
1. Trim panel
2. Metal retaining clip to remove from inside panel
22. Ensure both caged nuts are installed in lower
fixation holes of front cargo module.
rbl2014-004-015_a
1. Caged nuts installed here
23. Remove radiator protectors installed for ship-
ping.
rbl2014-004-043_a
1. Radiator protectors to remove
NOTICE Radiator protectors must be re-
moved before installation of front cargo mod-
ule or engine overheat will occur during engine
operation. Care must be taken not to damage
radiators once protectors are removed.
24. Insert hose clamp from PDI kit onto air inlet
duct in cargo module as per following illustra-
tion.
rbl2014-004-018_a
1. Front cargo module
2. Air inlet duct
3. Clamp orientation, screw facing out towards wheel
NOTE: Spray a solution of water and mild soap in-
side the inlet duct mating surface to aid in the in-
stallation of the duct.
25. Turn up and store all the wiring and connectors
on cargo module to prevent them from being
pinched between the front cargo module and
front frame.
NOTE: On models with separate low beam head-
lights, pay attention to the routing of the adjuster
cables for the low beam headlights when in-
stalling the front cargo module.
18 / 52 2014-1 PREDELIVERY

PARTSTOBEINSTALLED
rbl2014-004-044_a
1. Wiring connectors stored out of the way
2. LH adjuster cable, low beam headlight
3. RH adjuster cable, low beam headlight
26. Assisted by another person, position front
cargo module onto upper supports in front
frame of vehicle.
rbl2014-004-045_a
1. Front cargo module
2. LH upper support, RH similar
CE Models
27. Properly route adjuster cables for low beam
headlights along side frame members (both
sides).
rbl2014-004-020_a
LH SIDE ILLUSTRATED, RH SIMILAR
1. Final adjuster knob location
2. Adjuster cable routing
3. Side frame member
All Models
28. Ensure air inlet duct in front cargo module is
properly connected to the primary air intake
silencer (LH side).
NOTICE Inlet duct must mate completely
around the outer diameter of the duct recepta-
cle on the primary air intake silencer.
NOTE: In following illustration, some panels were
removed for clarity
rbl2014-004-016_a
LH SIDE VIEW
1. Air inlet duct
2. Primary air intake silencer
3. Air inlet duct connection
29. Ensure no wiring was pinched between cargo
module and frame prior to installing any fas-
tener.
30. Properly position air inlet duct with alignment
key and tighten hose clamp on air inlet duct as
specified.
PREDELIVERY 2014-1 19 / 52

PARTS TO BE INSTALLED
rbl2014-004-017_a
AIR INLET DUCT CONNECTION
1. Primary air intake silencer
2. Air inlet duct alignment key
3. Hose clamp position
SPECIFIED TORQUE
Hose clamp 1.5 N•m ± .5 N•m
(13 lbf•in ±4lbf•in)
31. Obtain the following hardware from PDI kit to
install front cargo module on vehicle.
rbl2014-004-010_a
TYPICAL
1. Black M6 x 20 hexagonal forming screws from PDI kit
2. Gold colored M6 x 20 hexagonal flange screws from PDI kit
32. Install 2 gold colored M6 hexagonal flange
screws to secure bottom of storage compart-
ment. Do not tighten yet.
rmr2010-038-026_a
1. Gold M6 screws
33. Install 4 black M6 hexagonal forming screws
to secure top of storage compartment.
rmr2010-038-025_a
1. Black M6 screws
34. Torque upper and lower M6 hexagonal screws
as specified.
SPECIFIED TORQUE
M6 X 20 hexagonal
forming screws (4)
4.5 N•m ± .5 N•m
(40 lbf•in ±4lbf•in)
M6 X 12 hexagonal
flanged screws (2)
10 N•m ± 2 N•m
(89 lbf•in ±18lbf•in)
35. Cut locking ties securing connectors near LH
and RH sides of cargo module.
20 / 52 2014-1 PREDELIVERY