Cannondale MX400 Instruction Manual

2001 MX400
Parts Catalog - 07/01
FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
HUBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
FRONT FORK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FRONT FORK PARTS LIST. . . . . . . . . . . . . . . . . . . . . . . 6
STEERING COLUMN. . . . . . . . . . . . . . . . . . . . . . . . . . . .7
BRAKE GUIDES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
HANDLEBAR & CONTROLS. . . . . . . . . . . . . . . . . . . . . . 9
FRONT BRAKE MASTER CYLINDER . . . . . . . . . . . . . 10
FRONT BRAKE CALIPER. . . . . . . . . . . . . . . . . . . . . . . 11
REAR BRAKE PEDAL. . . . . . . . . . . . . . . . . . . . . . . . . . 12
REAR BRAKE MASTER CYLINDER. . . . . . . . . . . . . . . 13
REAR BRAKE CALIPER . . . . . . . . . . . . . . . . . . . . . . . . 14
MAINFRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SUBFRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
FRAME RAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
FOOTPEGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
SWINGARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
REAR SHOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SEAT & NUMBER PLATES. . . . . . . . . . . . . . . . . . . . . . 21
RADIATOR SHROUDS . . . . . . . . . . . . . . . . . . . . . . . . . 22
FRONT FENDER & FRONT NUMBER PLATE . . . . . . . 23
REAR FENDER & GLIDE PLATE . . . . . . . . . . . . . . . . . 24
BATTERY PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
EXHAUST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
RADIATOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
AIRBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
AIR FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
THROTTLE BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
FUEL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
FUEL INJECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
FUEL PRESSURE REGULATOR . . . . . . . . . . . . . . . . 35
CAM COVER & SPARK PLUG . . . . . . . . . . . . . . . . . . 36
CYLINDER HEAD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
VALVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
VALVE TRAIN PARTS LIST . . . . . . . . . . . . . . . . . . . . 39
CAM DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
CRANKCASE PARTS LIST . . . . . . . . . . . . . . . . . . . . . 42
CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
PISTON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
CRANKSHAFT CARTRIDGE PLATE . . . . . . . . . . . . . 45
CRANKCASE COVER . . . . . . . . . . . . . . . . . . . . . . . . . 46
STARTER CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
TRANSMISSION CARTRIDGE PLATE, REAR . . . . . . 49
MAINSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
COUNTERSHAFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
TRANSMISSION CARTRIDGE PLATE, FRONT . . . . . 52
COUNTERSHAFT SPROCKET . . . . . . . . . . . . . . . . . . 53
GENERATOR STATOR . . . . . . . . . . . . . . . . . . . . . . . . 54
WATER COVERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
ENGINE OIL PICKUP ASSEMBLY . . . . . . . . . . . . . . . 56
SCAVENGE PUMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
ENGINE OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
OIL SUPPLY TUBES . . . . . . . . . . . . . . . . . . . . . . . . . . 59
TRANSMISSION OIL PUMP . . . . . . . . . . . . . . . . . . . . 60
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

2
Front Wheel
5
4
2
311
6
7
10
8
9
1
12 1051-5000020 FRONT WHEEL ASSEMBLY
11 1 054-5001759 FRONT SPOKEKIT INCLUDED IN 051-5000020
10 1 839-5000540 NUT, FLANGE, M16X1.5
9 6 817-5000864 FHCS, M6X16,NYLKZINC
8 1 073-5000047 FRONT ROTOR
7 1 053-5000536 FRONT WHEEL RIM INCLUDED IN 051-5000020
6 1 053-5000028 FRONT RIMLOCK
5 1 053-5000029 FRONT RIM STRIP
4 1 053-5000030 FRONT INNER TUBE
3 1 053-5000031 FRONT TIRE
2 1 053-5000021 AXLE, FRONT WHEEL
1 1 SEE FRONT HUB FRONT HUB ASSEMBLY INCLUDED IN 051-5000020
MX FX XC EX
FRONT WHEEL PARTS LIST
NOTES
DEALER PART
NUMBER
ITEM
NO QTY REQD DESCRIPTION
MODEL

3
Rear Wheel
1
4
3
2
11
9
6
8
5
14
15
12
13
7
10
16 1151-5000069 REAR WHEEL ASSEMBLY
15 1154-5001758 REAR SPOKEKIT INCLUDED IN 151-5000069
14 6 841-5000713 FLAT WASHER, M8
13 6 831-5000140 LOCKNUT, M8
12 6 811-5000393 FHCS, M8X28 ZINC
1 183-5000339 REAR SPROCKET, 49 T
1 183-5000349 REAR SPROCKET, 51 T
1 183-5000357 REAR SPROCKET, 52 T
11 1 183-5000117 REAR SPROCKET, 50 T
10 1 183-5001847 MASTER LINK
9 1 183-5001601 DRIVECHAIN (114 LINKS)
8 4 817-5000138 FHCS, M8X16, NYLKZINC
7 1 173-5000090 REAR ROTOR
6 1 153-5000076 REAR WHEEL RIM INCLUDED IN 151-5000069
5 1 153-5000077 REAR RIM LOCK
4 1 153-5000078 REAR RIM STRIP
3 1 153-5000079 REAR INNER TUBE
2 1 153-5000080 REAR TIRE
1 1 SEEREAR HUB REAR HUB ASSEMBLY INCLUDED IN 151-5000069
MX FX XC EX NOTES
MODEL REAR WHEEL PARTS LIST
ITEM
NO QTY REQD DEALER PART NUMBER DESCRIPTION

4
Hubs
5
6
6
5
98
7
10
4
6
6
3
1
2
65
5
10 1 153-5000074 FRONT WHEEL SPACER
9 1 053-5000022 FRONT HUB
8 1 053-5000023 FRONT HUB BEARING SPACER
7 1 053-5000024 FRONT WHEEL SPACER-DISC SIDE
6 4 881-5000355 SEALED BEARING, 20X42X12
5 4 871-5000356 DOUBLELIP SEAL, 32X42X4
4 1 153-5001091 REAR WHEEL SPACER
3 1 153-5000071 REAR HUB
2 1 153-5000072 REAR HUB BEARING SPACER
1 1 153-5000080 REAR WHEEL SPACER-DISC SIDE
MX FX XC EX
HUBS PARTS LIST
ITEM
NO QTY REQD DEALER PART NUMBER DESCRIPTION NOTES
MODEL

5
Front Fork
57
12
3
4
5
6
7
8
9
10
11
12
13
15
16
17
18
19
20
21
22
23
24
25
26
27
28
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
47
48
50
51
52
53
54
55
57
58
29
59
12
14
57
57
57
57
57
42
41
49
57
57
57
57
57
57
48
56
45
46 46
FRONT FORK P
AR
P
AR
P
T
S
LI
ST

6
Front Fork Parts List
59 1 013-5001333FRONT FORK SET EXCLUDES FORKGRDS
58 AR 013-5000572OHLINS FORK FLUID, 1LITER
57 AR 012-5001526FORK SERVICEKIT
56 1 013-5000568FORK INNERTUBEASSY-RIGHT
55 2 012-5000608 COMPRESSION ADJUSTER ASSY.
54 2 013-5000607 COMPRESSIONADJUSTER O-RING
53 2 012-5000610COMPRESSIONSHIMSET
52 2 013-5000611FORK COMPRESSIONPISTON
51 2 013-5000606FORK COMPRESSION PISTONO-RING
50 2 013-5000603COMPRESSIONPISTONSHIM
49 2 013-5000604COMPRESSIONPISTONWAVEWSHR
48 4 013-5000558 FRONT WHEEL AXLE PINCH BOLT
47 1 013-5000567FORK INNERTUBEASSY-LEFT
46 6 013-5000556FORK GUARDBOLT
45 1 SEE TABLE FORK GUARD SET
44 2 013-5000518 FORK INNER TUBEBUSHING
43 2 013-5000565DAMPING CARTRIDGETUBE
42 4 153-5000080LOCKNUT
41 4 013-5000601WASHER
40 2 012-5000600MID VALVESHIMSET
39 2 013-5000598 FORK REBOUND PISTON RING
38 2 013-5000597 FORK REBOUND PISTON
37 2 012-5000594 REBOUND SHIM SET
36 2 013-5000593 REBOUND ADJUSTER BODY
35 2 013-5000592 REBOUND ADJNEEDLE SPRING
34 2 013-5000591 REBOUND ADJ NEEDLE
33 2 013-5000590 REBOUND ADJ NEEDLE O-RING
32 2 013-5000587FORK TOPOUT SPRING
31 2 013-5000589FORK DAMPERROD
30 2 013-5000586FORK TOPOUT SPRING WASHER
29 2 013-5000585FORK DAMPERRODBUSHING
28 2 013-5000584 FORK DAMPER ROD SLEEVE O-RING
27 2 013-5000583FORK DAMPERRODSLEEVE
26 2 013-5000582 DAMPING CARTRIDGE TUBE CAP
25 2 013-5000581 DAMPER ROD CIRCLIP
24 2 013-5000580 HYDRAULIC STOP COLLAR CIRCLIP
23 2 013-5000579 FORK HYDRAULICSTOP
22 2 013-5000578FORK HYDRAULICSTOPCOLLAR
21 2 013-5000577FORK SPRING GUIDE
20 2 012-5000575 REBOUND ADJUSTER ASSY.
19 2 013-5000576 REBOUND ADJUSTER O-RING
18 2 013-5000574 FORK REBOUND ADJUSTER ROD
17 2 013-5000564FORK WIPER
16 2 013-5000560FORK SEAL RETAINING CIRCLIP
15 2 013-5000563FORK SEAL
14 2 013-5000562FORK SEAL RETAINING WASHER
13 2 013-5000548 FORK OUTER TUBEBUSHING SLEEVE
12 4 013-5000547 FORK OUTER TUBEBUSHING
11 2 013-5000561 FORK OUTER TUBEBUSHING CIRCLIP
10 2 013-5000005FORK OUTERTUBE
9 2 013-5000559FORK OUTER TUBEDECAL
8 2 SEETABLE FORK SPRING
7 2 013-5000553FORK SPRING WASHER
6 2 013-5000552FORK SPRING SPACER
5 2 013-5000546FORK OUTERTUBECAPO-RING 013-5000018FORK GUARDSET- BLACK
4 2 013-5000545FORK OUTERTUBECAP 013-5001222FORK GUARDSET- WHITE
3 2 013-5000551FORK AIRBLEEDSCREW O-RING 013-5000013FORK SPRING - 4.5 N/mm OPTIONAL
2 2 013-5000550FORK AIRBLEEDSCREW 013-5000014FORK SPRING - 4.7 N/mm STANDARD
1 2 013-5000549FORK OUTERTUBECAPNUT 013-5000015FORK SPRING - 4.9 N/mm OPTIONAL
DEALER
PART NO.
FRONT FORK PARTS LIST ADDITIONAL PARTS TABLE
NOTESDESCRIPTION NOTES DESCRIPTION
ITEM
NO. QTY REQ DEALER PART NO.

7
Steering Column
8
8
6
2
8
5
8
4
8
1
11
10
9
12
3
7
13
12
13 2 883-5000760 HEADSET BEARING
12 2871-5000722 HEADSET SEAL
11 1 841-5000717 STEERER WASHER
10 1 839-5000170 SLOTTED LOCKNUT
9 1 839-5000174 STEERER NUT
8 12 814-5000100 FHB, M8X45 mm
7 2 814-5000101 FHB, M12X35 mm, NLK
6 2 012-5000534 UPPER HANDLEBAR CLAMP
5 2 012-5000533 LOWER HANDLEBAR CLAMP
4 1 012-5000373 LOWER TRIPLE CLAMP ASSY
3 1 012-5000001 UPPER TRIPLE CLAMP
2 FRONT BRA KE GUIDE, UPPER ASSEMBLY SEE FRONT BRAKE GUIDE, UPPER
1 FRONT BRAKEGUIDE, LOWER ASSEMBLY SEEFRONT BRAKEGUIDE, LOWER
MX FX XC EX NOTES
MODELSTEERING HEAD PARTS LIST
ITEM
NO QTY REQD DEALER PART NUMBER DESCRIPTION

8
Brake Guides
5
67
8
3
4
2
1
4
2
8 2 814-5001184 FLNG HD BLT, M6X12, NLK
7 2 849-5000822 BRAKELINEGUIDETOPHAT
6 1 073-5001270 BRAKEGUIDECLAMP
5 1 073-5000038 BRAKEGUIDEMOUNT ASSY
4 2 814-5001013 FLNG HD BLT, M6X16, NLK
3 1 073-5000824 FRONT BRAKEGUIDE MOUNT, UPPER
2 2 073-5000535 FRONT BRAKEGUIDE
1 1 073-5000132 FRONT BRAKEGUIDE MOUNT, LOWER
MX FX XC EX NOTES
MODELBRAKE GUIDES PARTS LIST
ITEM
NO QTY REQD DEALER PART NUMBER DESCRIPTION

9
Handlebar & Controls
3
4
5
6
78
9
10
11
13
2
26
21
20
16
12
23
24
22
25
1
14
27
28
30
29
32
31
17 18 19
15
2
32 4 811-5000379 SHCS,M4X12 ZINC
31 1 213-5000505 ENGINESTOPSWITCH
30 1 213-5000131 ENGINESTART SWITCH
29 1 213-5000437 SWITCHCAP
28 1 213-5001274 SWITCHCLAMP
27 1 213-5001009 CROSSBARPAD- RED
26 1 213-5000317 CROSSBARPAD- BLACK
25 1 212-5000120 HANDLEBAR
24 1 213-5000130 CLUTCHCABLE
23 1 213-5000785 CLUTCH LEVER PIVOT BOLT NUT INCLUDED IN 212-5000889
22 1 213-5000784 CLUTCHLEVERPIVOT BOLT INCLUDEDIN212-5000889
21 1 213-5000787 CLUTCH LEVER PERCH CLAMP INCLUDED IN 212-5000889
20 2 819-5000786 FLANGEHEADBOLT, M6x20 INCLUDEDIN212-5000889
19 1 213-5000127 CLUTCH LEVER PERCH INCLUDED IN 212-5000889
18 1 213-5000129 CLUTCHCABLEADJUSTER INCLUDEDIN212-5000889
17 1 213-5000780 CLUTCHCABLEADJUSTERBOOT INCLUDEDIN212-5000889
16 1 213-5000128 CLUTCHLEVERBOOT INCLUDEDIN212-5000889
15 1 153-5000080 CLUTCHLEVER INCLUDEDIN212-5000889
14 1 212-5000889 CLUTCHLEVERASSEMBLY
13 1 213-5000125 THROTTLECABLE
12 2 819-5000786 FLANGEHEADBOLT, M6X20 mm INCLUDEDIN212-5000474
11 1 213-5000123 THROTTLEHOUSING BOOT INCLUDED IN212-5000474
10 1 213-5001590 THROTTLECABLEADJ BOOT INCLUDEDIN212-5000474
9 1 213-5001369 THROTTLE CABLE ADJUSTER INCLUDED IN 212-5000474
8 2 213-5001368 THROTTLEPULLEY COVER SCRW INCLUDED IN 212-5000474
7 1 213-5001367 THROTTLEPULLEY COVER INCLUDED IN212-5000474
6 1 213-5001366 THROTTLEPULLEY BUSHING INCLUDEDIN 212-5000474
5 1 213-5001365 THROTTLEPULLEY INCLUDEDIN 212-5000474
4 1 213-5000488 THROTTLEHOUSING SET INCLUDED IN 212-5000474
3 1 213-5000124 THROTTLETUBE INCLUDEDIN 212-5000474
2 1 213-5000121 HANDLEBARGRIPSET
1 1 212-5000474 THROTTLEASSEMBLY
MX FX XC EX NOTES
MODEL
HANDLEBAR & CONTROLS PARTS LIST
ITEM
NO QTY REQD DEALER PART NUMBER DESCRIPTION

10
Front Brake Master Cylinder
6
5
9
12
7
8
13
14
2
4
3
1
10
11
15
15 AR 073-5000268 NISSIN BRAKE GREASE, 2 GRAM AS REQUIRED
14 1 073-5000046 FT BRAKE LEVER RETURN SPRING INCLUDED IN 072-5000032
13 1 073-5000044 FT BRAKELEVER INCLUDED IN 072-5000032
12 1 073-5000103 FT BRAKE LEVER RUBBER COVER INCLUDED IN 072-5000032
11 1 073-5000043 FT BRAKEMSTR CYL BOOT INCLUDED IN 072-5000032/5000033
10 1 073-5000099 FT BRAKEMSTR CYL CIRCLIP INCLUDED IN 072-5000032/5000033
9 1 072-5000033 FT BRAKEMSTR CYL KIT INCLUDED IN 072-5000032
8 1 072-5000045 FT BRAKELEVER ADJ BOLT KIT INCLUDED IN 072-5000032
7 1 072-5000041 FT BRAKELEVER PIVOT BOLT KIT INCLUDED IN 072-5000032
6 1 072-5000042 FT BRAKEMSTR CYL CLAMP KIT INCLUDED IN 072-5000032
5 1 072-5000040 FT BRAKEMASTER CYL CAPKIT INCLUDED IN 072-5000032
4 2 819-5000538 BRAKELINEBANJO BOLT
3 4 849-5001549 CRUSH WASHER
2 1 073-5000039 FT BRAKELINE
1 1 072-5000032 FT BRAKEMASTER CYL ASSY
MX FX XC EX NOTES
MODEL
FRONT BRAKE MASTER CYLINDER PARTS LIST
ITEM
NO QTY REQD DEALER PART NUMBER DESCRIPTION

11
Front Brake Caliper
1
23
4
5
5
6
7
9
11
10
8
11 1 072-5000055 BRAKECALIPER BLEEDER KIT
10 1 073-5000052 SLIDE PIN BOOT - LARGE
9 1 072-5000054 FRONT BRAKEPAD PIN KIT
8 1 073-5000049 FRONT BRAKEPAD SPRING
7 AR 073-5000268 NISSIN BRAKEGREASE, 2 GRAM AS REQURIED
6 1 073-5000050 SLIDE PIN BOOT - SMALL
5 2 814-5000863 FLANGEHEAD BOLT, M8X40 mm
4 1 072-5000035 FRONT BRAKECALIPER PAD KIT
3 1 072-5000036 FRONT BRAKE CALIPER PISTON KIT
2 1 073-5000048 FRONT BRAKECALIPER BRACKET
1 1 072-5000034 FRONT BRAKECALIPER ASSEMBLY
MX FX XC EX NOTES
MODEL
FRONT BRAKE CALIPER PARTS LIST
ITEM
NO QTY REQD DEALER PART NUMBER DESCRIPTION

12
Rear Brake Pedal
1
3
6
5
4
2
6
6 2 871-5000375 SEAL, 15X21X3 INCLUDED IN 173-5001226
5 1 819-5000399 BOLT, BRAKEPEDAL
4 1 804-5000413 RR BRAKECOTTER PIN
3 1 173-5000109 BRAKE PEDAL YOKEPIN INCLUDED IN 173-5001226
2 1 173-5000112 SPRING, BRAKEPEDAL
1 1 173-5001226 REAR BRAKE PEDAL
MX FX XC EX NOTES
MODEL
REAR BRAKE PEDAL PARTS LIST
ITEM
NO QTY REQD DEALER PART NUMBER DESCRIPTION

13
Rear Brake Master Cylinder
5
7
9
6
8
1
2
12
12
4
2
3
13
13
12
13
13
12
10
11
14
15
16
16 1 836-5000434 NUT, FLANGE, M6
15 1 814-5001013 FLANGEHEAD BOLT, M6 X 16
14 2 811-5000126 SHCS, M8 X 20
13 4 849-5001549 CRUSH WASHER
12 2 819-5000538 BRAKELINEBANJO BOLT
11 1 173-5001268 RR BRAKEMSTR CYL GUARD
10 1 173-5000537 REAR BRAKE LINE
9 1 171-5000102 RR BRAKE MSTR CYL ASSY
8 AR 073-5000268 NISSIN BRAKEGREASE, 2 GRAM AS REQUIRED
7 1 172-5000085 RR BRAKERESERVOIR ASSY
6 1 172-5000104 RR BRAKE RESERVOIR HOSE KIT
5 1 172-5000105 RR BRAKEMSTR CYL ELBOW KIT
4 1 173-5000107 RR BRAKEMSTR CYL BOOT
3 1 173-5000267 RR BRAKEMSTR CYL PISTON CIRCLIP
2 1 172-5000106 RR BRAKE MSTR CYL PUSHROD KIT
1 1 172-5000086 RR BRAKE MASTER CYL KIT
MX FX XC EX NOTES
MODEL
REAR BRAKE MASTER CYLINDER PARTS LIST
ITEM
NO QTY REQD DEALER PART NUMBER DESCRIPTION

14
Rear Brake Caliper
1
2
3
4
5
6
8
9
10
7
10 1 172-5000082 REAR BRAKE PAD SET
9 1 073-5000052 SLIDE PIN BOOT - LARGE
8 1 072-5000055 BRAKE CALIPER BLEEDER KIT
7 AR 073-5000268 NISSIN BRAKEGREASE, 2 GRAM AS REQUIRED
6 1 073-5000050 SLIDE PIN BOOT - SMALL
5 1 172-5000081 REAR BRAKECALIPER ASSEMBLY
4 1 173-5000096 REAR BRAKECALIPER BRACKET
3 1 172-5000098 REAR BRAKEPAD PIN KIT
2 1 173-5000091 REAR BRAKEPAD SPRING
1 1 172-5000083 REAR BRAKECALIPER PISTON KIT
MX FX XC EX NOTES
MODEL
REAR BRAKE CALIPER PARTS LIST
ITEM
NO QTY REQD DEALER PART NUMBER DESCRIPTION

15
Mainframe
7
5
18
20
14
6
13
23
8
22
17
21
15
1
16
12
10
9
4
3
2
19
24
11
20
24 1 891-5001638 BREATHER HOSE, .250X.375X34.5 IN
23 1 872-5000487 O-RING, 2-012
22 1 872-5000828 O-RING, 2-016
21 1 872-5000304 O-RING, 009
20 1 841-5000713 FLAT WASHER, M8
19 1 836-5000140 LOCKNUT, M8
18 2 831-5000140 LOCKNUT, M8
17 1 817-5000137 FHCS, M6X16 ZINC
16 1 814-5001184 FLNG HD BLT, M6X12,NLK
15 1 814-5000863 FLNG HD BLT, M8X40,NYLK
14 1 814-5000728 FLNGEHEAD BOLT, M8X55
13 1 814-5000111 FLNG HD BLT, M8X50 NYLK
12 1 811-5001629 SHCS, M8X65, ZINC
11 1 203-5001092 RT SWNGRM MOUNT PLUG
10 1 203-5001374 CHAIN ROLLER SPACER Before VIN #224, use as required
9 1 203-5001589 STRUT,FORGED
8 1 203-5000724 ENGINE OIL FILLER PLUG
7 2 153-5000080 DRIVECHAIN ROLLER
6 1 203-5000233-E ENGINEOIL FITTING
5 1 203-5000480 DRAIN FITTING
4 4 833-5000190 THREADED INSERT, M8
3 1 833-5001593 INSERT, M8
2 7 833-5000888 RIVNUT, M6
1 1 201-5000520-15 MAIN FRAME
MX FX XC EX NOTES
MODEL MAINFRAME PARTS LIST
ITEM
NO QTY REQD DEALER PART NUMBER DESCRIPTION

16
Subframe
4
5
3
2
1
6
4
5
6 2 203-5000868 U-SHAPE ISOLATION BLOCK
5 2 815-6000116 BOLT, SHOULDER, M8X15 mm efore VIN # 224, Use 815-5000139
4 2 815-5000139 SHLDR SS,M10X12,NLKZC
3 1 833-5001593 THREADED INSERT, M8 INCLUDED IN 201-5000523
2 7 833-5000888 RIVNUT, M6 INCLUDED IN 201-5000523
1 1 201-5000523 SUBFRAMEWELDMENT
MX FX XC EX NOTES
MODEL SUBFRAME PARTS LIST
ITEM
NO QTY REQD DEALER PART NUMBER DESCRIPTION

17
Frame Rails
7
1
4
4
3
6
5
5
7
3
6
4
2
7 2 814-5000612 FLNG HD BLT, M8X35, NYLK
6 4 811-5000134 SHCS DGPT. M8X20, ZNCNLK
5 2 814-5000527 FLNG HD BLT, M10X90, NLK
4 6 833-5000190 THREADED INSERT, M8 INCLUDED IN 201-5000521/5000522
3 8 833-5000888 RIVNUT, M6 INCLUDED IN 201-5000521/5000522
2 1 201-5000522 FRAMERAIL, LEFT
1 1 201-5000521 FRAMERAIL, RIGHT
MX FX XC EX
FRAME RAIL PARTS LIST
ITEM
NO QTY REQD DEALER PART NUMBER DESCRIPTION NOTES
MODEL

18
Footpegs
7
6
4
3
5
8
2
8 2 812-5001264 BHCS, M10X25, NYLKZNC
7 1 203-5000530 FOOTPEG BRACKET, LEFT
6 1 203-5000526 FOOTPEG, LEFT
5 1 841-5000713 FLAT WASHER, M8 INCLUDED IN 202-5000532
4 1 804-5000400 COTTER PIN, 2.5X20 INCLUDED IN 202-5000532
3 1 203-5000985 FOOTPEG SPRING, LEFT INCLUDED IN 202-5000532
2 1 203-5000986 FOOTPEG PIVOT PIN INCLUDED IN 202-5000532
1 1 202-5000532 LEFT FOOTPEG HARDWAREKIT
MX FX XC EXITEM
NO QTY REQD DEALER PART NUMBER DESCRIPTION NOTES
MODELLEFT FOOTPEG PARTS LIST
2
8
7
6
3
5
4
8 2 812-5001264 BHCS, M10X25, NYLKZNC
7 1 203-5000529 FOOTPEG BRACKET, RIGHT
6 1 203-5000525 FOOTPEG, RIGHT
5 1 841-5000713 FLAT WASHER, M8 INCLUDED IN 202-5000531
4 1 804-5000400 COTTER PIN, 2.5X20 INCLUDED IN 202-5000531
3 1 203-5000984 FOOTPEG SPRING, RIGHT INCLUDED IN 202-5000531
2 1 203-5000986 FOOTPEG PIVOT PIN INCLUDED IN 202-5000531
1 1 202-5000531 RIGHT FOOTPEG HARDWARE KIT
MX FX XC EX
RIGHT FOOTPEG PARTS LIST
ITEM
NO QTY REQD DEALER PART NUMBER DESCRIPTION NOTES
MODEL

19
Swingarm
21
21
19
20
20
7
18
18
13
13
24
24
23
23
4
31
31
30
30
29
29
32
32
15
15
28
28
10
10
2
14
14
27
27
22
22
12
12
26
26
5
16
16
6
17
17
8 9
25
25
3
32
32
11
11
33
33
33 1 813-5000421 HEX HEAD SET SCREW M8X50 mm
32 4 253-5000757 SWINGARM PIVOT THRUST WASHER INCLUDED IN 254-5000814
31 2 253-5000755 SWINGARM PIVOT BRNG, INR SPCR INCLUDED IN 254-5000814
30 2 253-5000756 SWINGARM PIVOT NEEDLE BEARING INCLUDED IN 254-5000814
29 2 253-5000758 BEARING, THRUST INCLUDED IN 254-5000814
28 2 253-5000759 SWINGARM PIVOT OUTER SEAL INCLUDED IN 254-5000814
27 2 253-5000754 SWINGARM PIVOT INNER SEAL INCLUDED IN 254-5000814
26 4 849-5001470 TOP-HAT WASHER, BUFFER, M6
25 1 253-5000115 DRIVECHAIN GUIDE BLOCK
24 1 841-5000716 WASHER, REAR AXLE
23 1 832-5000541 NUT, REAR AXLE
22 1 173-5000087 REAR BRAKE LINE GUIDE- FRONT
21 1 173-5000088 REAR BRAKE LINE GUIDE- REAR
20 1 253-5000231 REAR AXLEBLOCK
19 1 153-5000070 AXLE, REAR WHEEL
18 1 252-5000743 SWINGARM WELDMENT
17 1 253-5000114 DRIVECHAIN GUIDE SHELL
16 1 253-5000113 SWINGARM BUFFER
15 2 253-5000144 SWINGARM PIVOT OUTER SPACER INCLUDED IN 254-5000814
14 2 253-5000145-04 SWINGARM PIVOT INNER SPACER INCLUDED IN 254-5000814
13 1 253-5000143 REAR AXLEADJUSTER BLOCK
12 1 253-5000142-13 SWINGARM PIVOT BOLT
11 1 804-5001008 COTTER PIN, 4X36
10 1 841-5000439 FLAT WASHER, M14
9 2 814-5000423 FLANGE-HEAD BOLT, M6X50 - NYLOK
8 1 814-5001184 FLANGE-HEAD BOLT, M6X12
7 2 836-5001957 NUT, HEX FLANGE, M8
6 2 836-5000434 NUT, HEX FLANGE, M6
5 4 824-5001468 PHILLIPS HD SCREW, M6X16,NYLOK
4 4 824-5000726 PHILLIPS HD SCREW, M5X8,NYLOK
3 1 833-5000189 THREADED INSERT, M6
2 1 832-5000152 LOCKNUT, M14 X 1.5
1 1 254-5000814 SWINGARMBEARING & SEAL KIT
MX FX XC EX NOTES
MODEL SWINGARM PARTS LIST
ITEM
NO QTY REQD DEALER PART NUMBER DESCRIPTION

20
Rear Shock
1
2
3
4
32
10
11
10
12
1
13
5
6
7
8
9
14
15 16
16 17
15
16
16
18
18 1 814-5000119FLANGEBOLT, M10 X 58
17 1 814-5000424FLANGEBOLT, M10 X 70
16 4 841-5000715FLAT WASHER, M10
15 2 831-5000146LOCKNUT, M10
14 1 101-5001820REAR SHOCK ABSORBER
13 1 103-5000065SHOCK SPRING RETAINER
12 1 see table REAR SHOCK SPRING
11 1 103-5001299SHOCK SPRING SLEEVE
10 2 103-5001298 SHOCK SPRING SLEEVE CIRCLIP
9 1 103-5001296SHOCK SPRING SEAT WASHER
8 1 103-5000064SHOCK SPRING SEAT
7 1 103-5001295SHOCK SPRING PRELOADLOCK RING
6 1 103-5001330 RESERVOIR BODY OHLINS DECAL
5 1 103-5001331 RESERVOIR BODY WRNG DECAL 103-5000059RR SHOCK SPRING - 95 N/mm OPTIONAL
4 2 103-5001291SHOCK MOUNT BEARING 103-5000060RR SHOCK SPRING - 100 N/mm OPTIONAL
3 2 103-5001288SHOCK MOUNT BEARING CIRCLIP 103-5000061RR SHOCK SPRING - 105 N/mm OPTIONAL
2 4 103-5001289SHOCK MOUNT BEARING SEAL 103-5001431RR SHOCK SPRING - 110 N/mmSTANDARD
1 4 103-5001290SHOCK MOUNT BEARING SPACER 103-5001432RR SHOCK SPRING - 115 N/mm OPTIONAL
ADDITIONAL PARTS TABLE
DESCRIPTION
ITEM
NO. DEALER PART NO. DESCRIPTION
REAR SHOCK PARTS LIST
NOTES
QTY
REQ NOTES DEALER PART NO.