Capital 7800 Series User manual

• Never leave this appliance unattended.
The installation of this appliance must conform
Failure to follow these instructions, could result in a
• If odor continues, keep away from the appliance
Follow all warnings and instructions when using this
vapors or liquids in the vicinity of this or any
other appliance.
long after the cooking process. Never touch the
department. Do not attempt to extinguish
any oil or grease fire with water.
Failure to follow these instructions, could result in
fire, explosion, or burn hazard which could cause
property damage, personal injury, or death.
Do not store or use gasoline, or other flammable
with state or other codes, or, in the absence of
fire or explosion, which could cause property damage,
personal injury, or death.
MANUAL
PART #: D-7820
CAPITAL GRIDDLE
This instruction manual contains important
PART #: D-7830
PART #: D-7810
OWNER'S
Model:7800 series
Keep this manual for future reference.
Code, ANSI Z223.1 / NFPA 54, or the Standard for
CSA Z240 RV Series, Recreational Vehicle Code,
appliance.
IMPORTANT
115°F (45°C) or less.
WARRANTY OR RATING PLATE WHICH CAME WITH/ON
INSTALLER / OWNER: THESE WARNINGS AND
appliance and immediately call your fire
burner or gas OFF.
cooking appliance until liquids have cooled to
DIRECTED TO THE COMPANY LISTED ON THE
or 200°C. If the temperature exceeds 400°F (200°C)
• Extinguish any open flame.
assembling and using this appliance.
OF THE APPLIANCE. RETAIN THESE INSTRUCTIONS AND
ALL TECHNICAL & WARRANTY QUESTIONS SHOULD BE
• If a fire should occur, keep away from the
• Heated liquids remain at scalding temperatures
FOR YOUR SAFETY
safe use of the appliance.
information necessary for the proper assembly and
If you smell gas:
• Shut off gas to the appliance.
Read and follow all warnings and instructions before
Recreational Vehicles, ANSI A/NFPA 1192, and
and immediately call your gas supplier or the
fire department.
or if oil begins to smoke, immediately turn the
• Never allow oil or grease to get hotter than 400°F
YOUR APPLIANCE.
WARRANTY INFORMATION FOR FUTURE REFERENCE.
INSTRUCTIONS ARE TO BE LEFT WITH THE END USER
as applicable.
such codes, with either the National Fuel Gas
FOR OUTDOOR USE ONLY!
CERTIFIED UNDER:
ANSI Z21.89-2017/CSA 1.18-2017
1

RATINGS LABEL
REPLACEMENT PARTS
1Burner
2B BASE UNIT
TABLE OF CONTENTS
GRIDDLE CONTENTS
2
pg 5
3
INSTALLATION SAFETY PRECAUTIONS
pg 3
GENERAL PRECAUTIONS
2
D-7800P7
FOOD SAFETY
PART NO.
DESCRIPTION
QTY
pg 3
pg 2
D-7810PLT
INSTALLATION INSTRUCTIONS
pg 4
IMPORTANT SAFETY INFORMATION
pg 2
D-7820PLT
D-7830PLT
1
1
GRIDDLE CONTENTS
1B
KEY
D-7810BDY
D-7820BDY
3B
2B GRIDDLE PLATE
3
D-7800P5
2
CONTROL KNOBS 2B
D-7830BDY
4
D-7800P6
MOUNTING
BRACKET W/SCREWS
BUMPER FEET
D-780098
1
1
3
4
1
OPERATING INSTRUCTIONS
pg 6
pg 7
CARE and GENERAL MAINTENANCE
PORTABLE TABLETOP
pg 4
WARRANTY
pg 14
pg 13
PRODUCT SPECIFICATIONS
pg 10-12
1, 2 & 3 BURNER MODELS
CAPITAL GRIDDLEs
pg 8
messages found throughout this manual.
The symbols and boxes shown below explain what
serious injury.
1B
PERMANENT INSTALL
3B
3B
pg 13
4
5
OIL DRIP BOX
TROUBLESHOOTING GUIDE
pg 9
6
IMPORTANT SAFETY
INFORMATION
Review this information prior to use.
if not avoided, may result in minor or moderate
Be alert to the possibility of serious bodily injury
For more information visit:
California).
Indicates a potentially hazardous situation which,
reproductive harm. (California law requires this
warning be given to customers in the state of
California to cause cancer and birth defects or other
each heading means. Read and follow all of the
if the instructions are not followed. Be sure to
injury.
2
https://www.p65warnings.ca.gov/
which, if not avoided, will result in death or
CALIFORNIA PROPOSITION 65 WARNING
Indicates an imminently hazardous situation
read and carefully follow all of the messages.
This product contains chemicals known to the State of

be used as a heater. This appliance is not intended
shall not be used in a building, garage, or any
•
The use of alcohol, prescription or non-prescription
Capital griddle is properly assembled, installed and
•
This appliance shall not be used on or under any
It is the consumer's responsibility to see that the
maintained. Failure to follow the instructions in this
This appliance is not intended to be installed in or
•
This appliance shall be used outdoors only, and
•
•
pressure in excess of 1/2 psi (3.5 kPa).
1Never use any Capital griddle indoors. Must be used
damage.
contact customer service to purchase one.
•
In the event of an oil or grease fire, do not attempt
department. A type BC or ABC fire extinguisher
2If the end user chooses to use the griddle apart from
children and pets away from the appliance at all
for frying turkeys.
other enclosed area.
•
on a boat.
assemble or safely operate the appliance.
apartment or condominium balcony or deck.
an RV, they must use an approved regulator proper
manual could result in bodily injury and/or property
outdoors only.
for use with this appliance. Please see the parts
be disconnected from the gas supply piping system
during any pressure testing of that system at test
piping system by closing its individual manual
Do not move the appliance when in use. Allow
from hot surfaces or splatter from cooking liquids.
•
This appliance will be hot during and after use.
while in operation. Use caution when placing
times.
Use insulated oven mitts or gloves for protection
•
Do not leave the appliance unattended. Keep
Handling Code, B149.2, or the Standard for
cover the cooking vessel immediately and turn off
moving or storing.
or intrusions. Should any abnormalities be found,
less than 1/2 psi (3.5kPa).
•
HEATED SURFACE(S).
may, in some circumstances, contain fire.
This appliance is not intended for and should never
3The appliance and its individual shut-off valve must
supply piping system at test pressure equal to or
in operation.
Do not place empty cooking vessel on the appliance
5Before each use of this appliance, perform a visual
to the orifice for any wear, breaks, leaks, cracks, cuts
inspection of the gas hose from the tank connection
to extinguish with water. Immediately call the fire
6KEEP THE FUEL SUPPLY HOSE AWAY FROM ANY
drugs may impair the consumer's ability to properly
When cooking with oil or grease, have a type BC
section for the proper regulator specifications, or
4The appliance must be isolated from the gas supply
or ABC fire extinguisher readily available.
replace hose prior to operation.
•
The Capital griddle installation must conform with
•
local codes, or in the absence of local codes, with
of precipitation while cooking with oil or grease,
shut-off valve during any pressure testing of the gas
in a safety hazard.
warnings and precautions, please proceed to the next
7In the event of rain, snow, hail, sleet, or other forms
•
INSTALLATION SAFETY PRECAUTIONS
the cooking vessel to cool to 115°F (45°C) before
either the National Fuel Gas Code, ANSI Z223.1/
Recreational Vehicles, ANSI A 119.2/NFPA 1192,
and CSA Z240 RV Series, Recreational Vehicle
Code, as applicable
noted in these instructions. Wear protective gloves
the appliance burners and gas supply. Do not
on boats.
NFPA 54, National Gas and Propane Installation
Not intended for commercial use.
•
•
Replacement pressure regulators must be those
page for assembly & installation instructions regarding
•
Capital griddles are safety certified for use in
the United States and Canada. Do not modify for
If you have read and understand all safety information,
attempt to move the appliance or cooking vessel.
GENERAL
PRECAUTIONS
anything on cooking vessel while the appliance is
•
specified by the appliance manufacturer.
your particular model/part#.
3
The Capital griddle is not for use inside RVs or
Some parts may contain sharp edges, especially as
cooking.
use in any other location. Modification will result
•
For residential use only. Do not use for commercial
if necessary.
Code, CSA B149.1 or Propane Storage and

capacity (per pair) of 50 lbs (22.6kg).
INSTALLATION
*
This appliance may be installed in an open pull-
out system where the top, front, sides and back are
all open to ventilation air when the appliance is in use.
This appliance can be mounted to an open, pull-out
system that has a non-flammable/heat-resistant/
non-combustible bottom shelf/tray, as the venting for
Do not use this appliance under extended awnings.
The Capital Griddle must be installed on the
TO CONNECT THE GAS SUPPLY
This appliance shall not be located, or used, under
The griddle must be connected to the RV's propane
injury.
* A 3/8" male flare connection is provided for gas line
the OFF position.
low pressure propane gas system precautions are
Failure to comply could result in a fire or personal
When unit is in storage (travel) position, ensure all
overhead, un-protected, combustible construction.
opposite side from the fuel distribution/dispensing
the high pressure requirements of the Standard for
in place and all propane gas shut-off valves are in
The hose must be installed in a manner that will not
griddle while in use or in the storage travel mode.
ANSI/UL 569 , and shall be of a length no longer
system of the recreational vehicle.
Pigtails and Flexible Hose Connectors for LP Gas,
in the "in use" position of its mounting system.
system with a flexible hose connector complying with
**If this appliance is removed from the RV for any use
10.0" from back
3 BURNER
8.0" from sides
connection. Some standards may require the use of
2 BURNER
7.0" from sides
The Capital brand griddle is designed for installation
1 BURNER
6.0" from sides
Drawer slides need to be rated for a minimum
allow it to come in contact with the hot surface of the
when fully extended in locked position.
minimum clearance to combustible constructions
than that required to allow the griddle to be mounted
separate from the RV's LP supply system, a separate LP
REGULATOR DESIGNED FOR THIS USE!
WITHOUT FIRST CONNECTING TO AN APPROVED LP
supplied with this appliance. Specifications for
drawer slides MUST accommodate the recommended
NOTE! If mounting telescoping drawer slides to the
hose and low-pressure regulator is required before use.
BEFORE YOU BEGIN INSTALLATION
NEVER ATTEMPT TO OPERATE THE CAPITAL GRIDDLE
a manual shut-off valve in the gas line external to the
6.0" from back
appliance.
the gas and apply soapy water to all joints to see if
that are supplied with the griddle. Using any screw
griddle base, make sure to use the self-drilling screws
14.0" from back
STEP 10 of page 5 for Connecting the Gas Supply.
bubbles are formed.
this appliance is out the back vents!
NOTE: It will be necessary to hold the flare fitting on
in permanent installation. For such instances, refer to
the griddle manifold when connecting the gas line.
base, due to improper screw use, will void the griddle
warranty.
MODEL 7800 - PERMANENTLY INSTALLED
CAPITAL GRIDDLE ASSEMBLY and
INSTALLATION INSTRUCTIONS
4
using telescoping drawer slides. Slides are NOT
NOTE: The 7800 Series /(all models) can be installed
Never check for leaks with an open flame. Turn on
longer than 3/4" may come in contact with the internal
LP piping. Any damage to the LP pipe inside the griddle

8
Please refer to pg. 4 for the recommended minimum
9
Turn the griddle body over so it stands on its feet
BEFORE YOU BEGIN INSTALLATION
clearances to combustible constructions.
Please read all instructions thoroughly before proceeding
fuel nozzle is housed within the burner tube opening.
While the griddle is upside-down, ensure that the
Install grease tray into front control panel as shown
Align the control valve knobs with the control valve
components are contained in the package.
3
When using the Capital brand griddle, never to use this
Please Note:
Remove packaging material and all parts from the
carton. Packaging material and carton can be
product under any overhead combustible material.
Refer to the parts list on Page 2. Ensure that all
griddle body.
and place the griddle plate in position on top of the
Capital Brand Griddle. NOTE: Make sure all the
NOTE: For permanently installing the griddle, please
retained for storage if desired.
in the illustration on this page.
2
4
5
Find a large, clean area in which to assemble your
See illustration on this page.
refer to INSTALLATION on Page 4.
plastic protection and packaging is removed before
shaft and press fully into place, if shipped loose.
1
assembling.
6
separate from the RV's LP supply system, a separate LP
hose and low-pressure regulator is required before use.
7
Place the griddle upside down on a soft surface. Attach
**The mounting brackets shown in drawing above are to
be used as a permanent mounting device when mounting
Remove the four rubber feet from the plastic bag
the griddle to a countertop, or similar install.**
included with this Capital griddle.
pressure gas system hose to connect the quick-
connect female to the 3/8" male flare connection.
**If this appliance is removed from the RV for any use
the four rubber feet to the bottom of the griddle.
5
10
To connect the griddle to propane, use the RV low
NEVER ATTEMPT TO OPERATE THE CAPITAL GRIDDLE
MODEL 7800 - PORTABLE/TABLETOP
CAPITAL BRAND GRIDDLE ASSEMBLY and
INSTALLATION INSTRUCTIONS
REGULATOR DESIGNED FOR THIS USE!
WITHOUT FIRST CONNECTING TO AN APPROVED LP

metal to create a stick resistant surface and protect
4
Push the control knob and turn counter-clockwise to the
Read all instructions before lighting.
SEASONING Season
prior to first use.
wait 5 minutes, and repeat the lighting procedure.
Seasoning is a process by which oil is baked into
TURNING OFF THE GRIDDLE
Turn the control knob to the "OFF" position.
IGNITION ELECTRODE POSITION
The ignition system is a spark to mini-flame system
that, while the knob is turned to the start position,
begins to smoke, immediately turn the burner or gas
Each burner has its own ignitor, so any burner can be
SEASONING
If the temperature exceeds 400°F (200°C) or if oil
supply OFF and wait for the temperature to decrease
to less the 350°F (175°C) before relighting burner
according to instructions.
against oxidation.
The ignition is a spark to mini-flame system, so if ignition
After lighting the burner, inspect the gap between the
Light an 11" long match, then, reaching through the gap
in between the griddle plate and base, place the match
on the right or left side burner to light.
LIGHTING INSTRUCTIONS
1
2
Push the control knob in and turn counter-clockwise to
the light position while continuing to push in the knob.
does not occur in 5 seconds, turn the burner control off,
The Capital griddle has been oil-blasted prior to
MATCH LIGHTING INSTRUCTIONS
Do not lean over the griddle while lighting. Make sure
to your initial seasoning.
3
packaging to protect against rust during shipping.
there are no gas leaks. Refer to testing on previous pages.
3
2
lit by rotating (step 2) its corresponding control knob.
For your safety, do not remove the griddle top.
lights and stays lit.
1
Ensure the control knob is in the "OFF" position.
when lit. Light burner and rotate knob from high to low …
You can wash this off with warm soapy water prior
recommend Flax seed oil for your initial seasoning
griddle with oil and heat the oil above its smoke point to
BURNER FLAME CHECK
since it creates a very durable bond, however, any
high position while match is still lit. Be sure the burner
griddle plate and base to verify that a flame is present
The basic idea behind initial seasoning is to coat your
Some oils are better than others for seasoning. We
WHAT OIL SHOULD BE USED
use. If only low flame is seen, refer to Burner has low
see in high position. Always check the flame prior to each
you should see a smaller flame in the low position than you
section.
Flax seed / Extra Virgin Olive Oil
will produce a mini flame to start gas ignition.
with the knob still pushed in (and gas is present)
of the following can be used:
polymerize the oil and create a bond with the griddle
top. You will end up with a black, stick resistant surface
let it continue to discolor…this is good!
1Apply a small amount of chosen oil to the surface
HOW TO SEASON YOUR GRIDDLE
of the griddle top and spread it around with a cloth
flame regardless of knob position in the troubleshooting
or paper towel (use tongs or metal spatula to hold
2Turn your griddle on medium-high heat.
6
occur, rub it of with steel wool or low-grit sandpaper and
re-season the surface. Store your griddle in a cool, dry
MAINTAINING THE GRIDDLE SEASONING
the cloth or paper towel).
OPERATING
INSTRUCTIONS
ALL MODELS/PART#S
Vegetable Oil / Soy oil
that is easy to clean off.
After you are done using your griddle, you should apply a
very thin coat of oil to maintain your seasoning bond and
protect it from rust. If rust or scaling (chipped seasoning)
few times until there is a black coating on the top.
4Let your griddle cool a little. Repeat steps 1-3 a
3Heat the oil until it reaches its "smoke point" and
place.

that system at test pressures of 1/2 psi (3.5kPa).
supply piping system during any pressure testing of
the appliance must be disconnected from the gas
knob should spring back. If knob does not spring back,
replace valve assembly before using the griddle. Turn
knob to low position then turn back to OFF position.
Valve should turn smoothly.
Clean any blocked ports with a stiff wire such as an
CARE and GENERAL
MAINTENANCE
respective nozzle.
4
Wire brush the entire outer surface of the burner to
not in use.
air into the burner tube and out the burner ports.
Important: To check valve, first push in knob and release,
Follow these instructions to clean the burner.
CLEANING THE BURNER ASSEMBLY
3
Remove griddle plate from assembly.
VALVE CHECK
1
Turn gas OFF at the control knob.
2
Ensure all components have cooled.
Follow general cleaning guidelines as listed below.
MAINTENANCE INSTRUCTIONS
open paper clip.
remove food residue and dirt.
5
Customer Service for instructions and/or replacement.
6
If any cracks or holes are found, contact DDR
While wearing eye protection, use an air hose to force
Check each port to make sure air is coming out each
7
combustible materials, gasoline, and other flammable
If ignition does NOT occur in 5 seconds, turn the
Regularly inspect and clean burner tubes (as listed on
next page) for insects and insect nests. A clogged tube
can lead to a fire beneath the appliance.
•
Use long-handled barbecue utensils and oven
•
SAFETY GUIDELINES
and smoke for paint. Do not apply a caustic griddle/
mitts to avoid burns and splatters.
•
Always keep appliance area clear and free from
or a concentrated oven cleaner on plastic parts.
dry. Do not use Citrisol, Abrasive cleaners, de-greasers
Turn control knob and gas source or tank OFF when
burner controls OFF, wait 5 minutes and repeat the
lighting procedure. If the burner does not ignite with
•
Keep ventilation openings in cylinder enclosure
Clean the griddle often, preferably after each use.
the valve open, gas will continue to flow out of the
•
burner and could accidentally ignite with risk of injury.
when in use. Do not obstruct the flow of
residue, pour warm water onto the hot griddle surface
Check and clean burner/venturi tubes for insects
pad on areas with graphics.
with a non-abrasive cloth.
To clean the griddle after each use, scrape gently with
Visually inspect burner flames (as noted on page 6).
oven cleaner to painted surfaces.
GENERAL GRIDDLE CLEANING
beneath the appliance. Please see "CLEANING
a metal spatula or scraper and wipe down the griddle
•
Do not mistake brown or black accumulation of grease
Keep portable/tabletop griddles away from
Never move griddle while in use or while hot.
•
walls, buildings, vehicles, or other structures
brushed finish to avoid damage. Do not use abrasive
Painted surfaces: Wash with mild detergent or
•
•
Plastic parts: Wash with warm soapy water and wipe
Damage to, and failure of, parts can result.
•
non-abrasive cleaner and warm soapy water. Wipe dry
abrasive plastic cleaning pad. Use only in direction of
•
vapors and liquids.
Verify there are no obstructions to the flow of
combustion or ventilation air.
When the Capital brand griddle is not in use,
Assembly and Installation sections for details.
combustion or ventilation air. Refer to the
THE BURNER ASSEMBLY" on page 8.
ensure the control knob is in the OFF position.
free and clear of debris.
7
surface with a cloth or paper towel. For tough food
and let it boil the water off.
Baked-on grease deposits may require the use of an
and nests. A clogged tube can lead to a fire
TESTING FOR LP GAS LEAKS ON APPLIANCE
Never test appliance for a gas leak by using an open
flame. If you suspect a gas leak, grab a bottle of soapy
water and turn on the gas. Spray all the connections
until bubbles are formed. Tighten and recheck!

•
2
Separate; Separate raw meats and poultry from ready-
in below drawing.
Food safety is a very important part of enjoying the
FOOD SAFETY
injury or death.
harmful bacteria, follow these four basic steps:
soapy water before and after handling raw meat and
STORING YOUR GRIDDLE
immediately after use. Allow griddle to cool to touch
Do not put the griddle in storage or travel mode
result in fire resulting in property damage, personal
Use a food thermometer to ensure proper internal
platter and utensils when removing cooked foods.
poultry.
After cleaning and maintaining the unit as recommended
before moving or storing. Failure to do so could
•
1
3
put the griddle plate in the storage position as shown
Store in dry location.
outdoor cooking experience. To keep food safe from
4
Chill; Refrigerate prepared foods & leftovers promptly.
Clean; Wash hands, utensils, and surfaces with hot
Cook; Cook meat and poultry thoroughly to kill bacteria.
to-eat foods to avoid cross-contamination. Use a clean
For permanently installed griddles, push the drawer
•
into storage and lock the slider system in place to keep
For more information, visit the Canadian partnership for
Consumer Food Safety Education-www.befoodsafe.ca
food temperatures.
•
the unit fixed in position as shown below.
safety steps).
off, disconnected from the low pressure gas system,
Store portable/tabletop griddles indoors ONLY if turned
Recreational vehicle's low pressure LP gas supply
system via quick-connect fitting (following applicable)
For portable/tabletop griddles, disconnect from the
8
and the unit itself, is at room temperature.
•

Check shut-off valve
Replenish propane supply
position, and knob is still depressed. Call DDR
CAPITAL GRIDDLE
TROUBLESHOOTING GUIDE
Burner will not light
using the griddle
ignitor system
No propane supply / empty
Have regulator checked. Contact DDR
PROBLEM
POSSIBLE CAUSE
SOLUTION
Ignitor not working properly
Customer Service for support (see below)
Faulty regulator
or call DDR Customer Service.
Obstructions in the burner tube
in "Cleaning the Burner Assembly"
turned on, the control knob is rotated to HIGH
Customer Service for support (see below).
Obstructions in gas injection or hose
Clean the burner following steps outlined
Clean injection and gas hose
Have regulator checked. Replace regulator
Low gas supply
Verify gas pressure on both inlet side and
Burner has low
flame regardless of
knob position
Burner will not light
with a match
Faulty regulator
No propane supply / empty
in "Cleaning the Burner Assembly"
outlet side of appliance regulator. Call DDR
in "Cleaning the Burner Assembly"
Burner is making a
hissing noise or
roaring noise
Low inlet gas supply pressure
Obstructions in the burner tube
Ensure ignitor has flame present when gas is
Replenish propane supply
Customer Service for support
Clean the burner following steps outlined
Clean injection and gas hose.
Call DDR Customer Support
Obstructions in gas injection or hose
Replenish propane supply
Check shut-off valves
replacement parts (if required).
Obstructions in the burner tube
Clean the burner following steps outlined
Clean injection and gas hose
Burner could be damaged
Faulty control valve
Obstructions in gas injection or hose
9
Contact DDR Customer Service Support at [phone] for help in troubleshooting, assembly questions, and
Call DDR Customer Service

PRODUCT SPECIFICATIONS
MODEL: 7800 PN D-7810
MODEL / PN
1 BURNER GRIDDLE
8,530
MAX: 13 inches W.C.
17lbs
18 1/16"w x 11 7/8"d x 6 3/4"h
18 1/16"w x 11 7/8"d x 7 1/2"h
BTU
Output
INLET GAS
PRESSURE
PN D-7810
Illustrations below show the griddle plate in the stored, travel position.
Griddle Plate In-use
UNIT
WEIGHT
DIMENSIONS w/out feet
Griddle Plate Stowed
reduce 7/8" to height if removing feet - 1 3/4" to depth for knob -
dimension for regulator or connection not included.
10