Car-Systems W222 User manual

Unique
Automotive
Solutions
W222 Multibeam LED Headlights
Retrot Adapter
Installation Guide
CARSYSTEMS.COM.UA
Edition 4
Revision–4. 19 March 2021

Safety warning
This device is designed solely for use by properly trained and technically
qualied automotive electronics experts who are familiar with the dangers
related to handling electrical equipment and systems.
This manual intends to serve as a guide in the installation of an adapter,
failure to follow these instructions could result in a hazardous condition,
destruction of car equipment and the retrot adapter.
DISCONECT ANY CHARGING EQUIPMENT BEFORE INSTALATION AND
CODING: car battery charger, notebook charger, etc.
There are NO user serviceable parts contained in a retrot adapter.
Unscrewing or opening your adapter will render your warranty void. Should
your retrot adapter require repair, please contact us directly and we will
assist you.
The manufacturer shall not be legally responsible for any equipment
damage or personnel injury caused by incorrect installation by unqualied
technicians.
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WARNING
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Contents
Contents
Safety Warning...................................................................................................................2
Contents.............................................................................................................................3
Revision History.................................................................................................................4
Introdcuition.......................................................................................................................5
Preface.......................................................................................................................................5
Audience....................................................................................................................................5
What You Should Know Before Installation.........................................................................5
Preparation for Installation...............................................................................................6
Headlights QR-codes..............................................................................................................6
Headlights Control Units.........................................................................................................7
Tail Lights Market Specication.............................................................................................8
Location......................................................................................................................................9
Installation........................................................................................................................10
Adapter Installation..............................................................................................................10
Tail Lights Connection...........................................................................................................12
Coding...............................................................................................................................13
PreparationforCoding..........................................................................................................13
Coding.....................................................................................................................................13
Operability Check..................................................................................................................15
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Revision History
Revision History
Rev 1.01 [09/2017] – rst release
Rev 2.01 [03/2018] – second release
Rev 3.01 [04/2018] – third release
Rev 4.19 [03/2021] – fourth release
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Introduction
Preface
This document guides you through the installation of the W222 Multibeam LED
Headlights Retrot Adapter – the device designed to match Multibeam LED
Headlights with Mercedes Benz S-class cars 2013–2016 model years.
This document is intended for CarSystems customers, partners, and employees to
get familiar with the W222 Multibeam LED Headlights Retrot Adapter. It provides
instructions and graphical content for a user to get started with his rst installation.
Audience
What You Should Know Before Installation
This document expects that you are familiar with automotive electronics,
knowledge, and experience in that eld are highly required.
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Preparation for Installation
Headlights QR-codes
Take a high quality photo of two QR codes (watch Fig. 1) on the top of the Left
headlight and Right headlight. These codes will be used in the coding process, send
them to our technician. Don’t mount bumper until coding is nished.
Fig. 1 Location of sticker with two QR codes .
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Use QR codes from exact headlights that are installed on the car.
Using other headlights QR codes may disrupt performance and operability of
headlights.
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Preparation for Installation
Headlights Control Units
Fig. 4 Unmount Headlight Control Units appearance. Fig. 5 Location of HW and SW part numbers.
Fig. 4 PXL Headlight Control Unit.
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Take photo of software(SW) and hardware(HW) part numbers of the HLI Headlight
Control Unit and PXL Headlight Control Unit (watch Fig. 2;3; 4; 5) of Left headlight
and Right headlight. To get them you need to unmount Headlight Control Units on
the back and the bottom of Left headlight and Right headlight.
Fig. 2 Location of Headlight Control Units. Fig. 3 Headlight with Control Units unmounted.
Part numbers suitable with W222 Headlights
HLI Headlight Control Unit:
A 222 900 30 13
A 222 900 05 15
PXL Headlight Control Unit:
A 213 900 61 04
A 222 900 88 12
A 205 900 95 34
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Preparation for Installation
Tail Lights Market Specication
Different coding used for different car and tail lights market specication. There are
two types of Tail Lights: ECE market specication and US market specication. ECE
market specication Tail Lights have a white connector and the US market have a
blue one. Provide our technician with information about the market specication of
a car and tail lights before the coding. For example: car - US market specication,
tail lights - ECE market specication.
Fig. 6 ECE market tail lights connector. Fig. 7 US market tail lights connector.
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Preparation for Installation
Location
Recommended location for adapter installation is under the carpet of front
passenger footwell zone. All necessary connection points are located there:
Periphery CAN Potential Distributor x30/27 (hereinafter referred to as CAN
Distributor), A-pillar fuse box (hereinafter referred to as Fuse Box), ground point.
Fig. 8 Front passenger footwel zone. Fig. 9 Front passenger footwell zone opened.
Fig. 10 Location of necessary connection points in front passenger footwell zone.
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Installation
Adapter Installation
As soon as CAN Distributor, fuse box and ground point identied, you can start the
installation.
Fig. 11 Adapter’s connectivity
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