Carefree FREEDOM OTD AWNING User manual

070007-001r2 Printed in USA February, 2017
I
NSTALLATION
M
ANUAL
FREEDOM OTD AWNING
M
ANUAL
O
VER THE
D
OOR
L
ATERAL
A
RM
B
OX
A
WNING
RV
Read this manual before installing or using this product. Failure to follow the instructions
and safety precautions in this manual can result in personal injury and/or cause the
product to not operate properly.
T
ABLE OF
C
ONTENTS
Product Overview..........................................................................................................................1
Component Checklist..............................................................................................................................2
Installation .....................................................................................................................................3
Attaching the Mounting Plates................................................................................................................3
Mounting the Awning......................................................................................................................3
Installation Using an Awning Rail ...........................................................................................................4
Manual Crank Handle Storage Clips ......................................................................................................5
Pitch Adjustment...........................................................................................................................5

P
ROPRIETARY
S
TATEMENT
The Freedom OtD Awning is a product of Carefree of Colorado, located in Broomfield, Colorado, USA. The
information contained in or disclosed in this document is considered proprietary to Carefree of Colorado.
Every effort has been made to ensure that the information presented in the document is accurate and
complete. However, Carefree of Colorado assumes no liability for errors or for any damages that result
from the use of this document.
The information contained in this manual pertains to the current configuration of the models listed on the
title page. Earlier model configurations may differ from the information given. Carefree of Colorado
reserves the right to cancel, change, alter or add any parts and assemblies, described in this manual,
without prior notice.
Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado
products only. Any other reproduction or translation of this document in whole or part is strictly prohibited
without prior written approval from Carefree of Colorado.
S
AFETY
I
NFORMATION
This is the safety alert symbol. It is used to alert individuals to potential
personal injury hazards. Obey all safety messages that follow this symbol to
avoid possible personal injury or death.
WARNING
Indicates a hazardous situation, which if not avoided, could result in death or
serious bodily injury.
CAUTION
Indicates a hazardous situation, which if not avoided, may result in minor or
moderate bodily injury.
NOTICE
Indicates a situation that may result in equipment-related damage.
General Safety:
WARNING
Shock Hazard. Always disconnect battery or power source before
working on or around the electrical system.
WARNING
Always wear appropriate safety equipment (i.e. goggles).
CAUTION
Always use appropriate lifting devices and/or helpers when lifting or
holding heavy objects.
NOTICE
When using fasteners, do not over tighten. Soft materials such as fiberglass and
aluminum can be “stripped out” and lose the ability to grip and hold.
CALIFORNIA PROPOSITION 65
WARNING
This product contains chemicals known to the state of California to cause
cancer or birth defects or other reproductive harm. California’s Proposition 65 requires this
warning to be given to customers in the state of California.
Reference Publications located @ www.carefreeofcolorado.com:'
070007-001 Installation Manual
070007-201 Owner's Manual
052563-301 Service Manual
Carefree of Colorado 2145 W. 6
th
Avenue Broomfield, CO 80020 a Scott Fetzer company

Carefree Installation Manual FREEDOM OTD
070007-001r2 1
PRODUCT OVERVIEW
The Freedom Awnings are state of the art lateral arm awnings. When retracted, the housing provides
protection against the elements while the streamlined styling blends in with the coach sidewall. The full
tension canopy fabric allows the awning to be partially or fully extended for best shade coverage.
Each unit is equipped with lateral support arms. No vertical arms interfere with coach sidewalls, custom
graphics or equipment that may be mounted on the sidewalls.
Freedom Awning Specifications:
Fully retractable and self-storing;
Manual operation with hand crank;
Case and frame are constructed of high-strength aluminum extrusions protected with a polyester paint finish;
Stainless steel fasteners and hardware.
SPECIFICATIONS
Widths: 50" – 72" (127cm -183cm)
Extension: 36"
LEADING EDGE POSITION ACTUATION AND CONTROL
Power: Lateral Arm Spring Minimum Tension Open
Position Control: Roll Out/In Controlled by Manual Crank Crank Ratio 2.7 : 1
COLORS AVAILABLE
Case Satin, White or Black
Fabric:
1
Vinyl
wm001b
Awning Width
Fabric Width
3.8"
[9.7cm]
5.8"
[14.8cm] 6.5"
[16.5cm]
4.25"
[10.8cm]
2.25"
[5.7cm]

FREEDOM OTD Installation Manual Carefree of Colorado
2 070007-001r2
COMPONENT CHECKLIST
ITEM DESCRIPTION QTY NOTE
1 Awning Assembly 1 1
2 Mounting Plate 12cm [4 3/4"] 2
3 Screw, Lag #14 x 1 1/2" 3
4 Carriage Screw M6-1 x 50mm 4
5 Fender Washer 4
6 Nut, Nylock M6 4
7 Bolt Cover 4
8 Screw, Square Drive Pan Head #6 x 3/8" 4
9 Clip, Crank Handle 2
10 Crank Handle 1
Notes: 1. Awning configuration is specified at time of order, including awning length, fabric, color etc. Check
awning assembly against original purchase order.
1
4 5 7 8
2
6
WM003a
9
10
3

Carefree Installation Manual FREEDOM OTD
070007-001r2 3
INSTALLATION
Two standard methods are available to mount the Freedom awning. The awning may be mounted using a
set of mounting plates that attaches to the vehicle wall (refer to page 3) If using adaptor brackets, follow the
instructions included with bracket kit then proceed with "Mounting the Awning" on page 3. The awning may
also be mounted using an existing awning rail.
Prior to mounting the awning:
Review both mounting methods to determine the best mounting method for the particular application. The
mounting brackets require access to the inside of the mounting surface.
If there is an awning rail installed, check that the awning rail runs the full length of the awning. The
awning rail must be extremely straight to accommodate the awning mount. The rail must be attached to
structural components for stability.
Ensure that the awning will not interfere with light fixtures, exhaust vents, openings, etc.
ATTACHING THE MOUNTING PLATES
1. Determine the optimum positioning of the awning.
1.1. The centerline of the awning fabric is offset from the centerline of the awning assembly. To align
the center of the fabric, use the backplate of the awning assembly for measurements.
1.2. The bottom of the mounting plates should be a minimum of 7" [18cm] above any openings or
frames to avoid interference when the awning is installed.
2. Mark the position with a chalk line.
3. Determine the correct plate pattern then use the plates as a template and drill 5/16" [8mm] holes
through the vehicle wall to match the plates.
NOTICE For proper operation of the awning, the brackets must be placed under the arm
knuckles. If it is necessary to position the brackets differently than shown in Figure 3, use the
knuckle positions shown.
4. Attach the plates using the supplied M6-1 x 50mm carriage bolts, fender washers, nuts and bolt covers.
Mounting the Awning
1. Set the awning into the hooks of the mounting plates.
2. Adjust the position of the awning horizontally as required.
3. Attach the awning case to the mounting plates using two (2) self-
tapping #6 x 3/8" screws for each bracket.
Edge of Back PlateEdge of Back Plate
3.5"
[9cm] 1.75"
[4.5cm]
Awning Length
12cm
12cm
WM002a
1" [2.5cm]
1" [2.5cm]
M6-1 x 50mm Carriage Bolt
8mm [5/16"] Hole
Mounting Plate
Nylock Nut
Fender Washer
Bolt Cover
Back Plate
Mounting Plate
#6 x 3/8” Screw
(2 per Bracket) WM005a

FREEDOM OTD Installation Manual Carefree of Colorado
4 070007-001r2
INSTALLATION USING AN AWNING RAIL
The awning may be mounted using an existing awning rail. Awning rails are not furnished with the awning.
1. Determine the optimum positioning of the awning.
1.1. When installed, the bottom of the awning case is 5 1/4" [13.3cm] from the centerline of the awning
rail. The rail must be mounted a minimum of 12.25" [31cm] above openings to avoid interference.
1.2. The centerline of the awning fabric is offset from the centerline of the awning assembly. To align
the center of the fabric, use the backplate of the awning assembly for measurements.
2. Lightly spray the inside track of the awning rail with a silicone lubricant.
3. Using a minimum of two people, lift the awning up and tilt
as shown.
4. Hook the mounting rail into the awning rail and roll down.
5. Adjust the position of the awning horizontally as required.
It may be necessary to lift the awning so that it will slide
in the awning rail.
6. Rotate the awning down.
7. Open the awning 14"-18" [35 - 45cm] to allow access to the back plate.
8. Drill three (3) 3/16" [4.8mm] holes
through the back of the case into
the mounting surface and into the
structure. Use care to not drill
through the inner wall.
9. In the awning case, ream out the 3/16" [4.8mm] holes to 5/16" [8mm]. Do not allow the drill to extend
into the wall.
NOTICE The screws must be located in the open areas of the awning case as shown. The
arms cannot close completely if the screw heads are underneath.
10. Secure the awning using three (3) #14 x 1 1/2" lag screws.
Drill Area Drill Area Drill Area
Center Between Arms
Arm Mount Arm Mount
WM008
WM006a
Mounting Rail
Awning Rail

Carefree Installation Manual FREEDOM OTD
070007-001r2 5
MANUAL CRANK HANDLE STORAGE CLIPS
Two clips are provided to store the manual crank handle. These may be mounted horizontally or vertically.
The clips are designed so that one side has a smaller diameter to fit the smaller tube of the handle. The
other side has a larger diameter to fit the larger tube of the handle. The clips can be arranged as shown or
the clips can be oriented so both attach to the larger tube (i.e. if the handle is fully collapsed for storage).
1. Snap the clips on to the crank handle.
2. Position the handle in the desired location and mark the locations of the clips.
3. Remove the clips from the crank handle and mount at the marks made previously. Use the #8 x 1 1/4”
screws provided.
NOTE: The screws will go through the mounting surface approximately 1/2”; if the mounting surface
material is thinner than 1/2” the screws will protrude through the opposite side.
PITCH ADJUSTMENT
The Freedom OtD provides minor pitch adjustment for aligning the lead rail with the case. This adjustment
is only for fine-tuning the installation. It is not intended as an operational pitch adjustment.
NOTICE When the pitch of the awning is adjusted, it is important that the lead rail is parallel to
the awning housing.
1. Open the awning to access the adjustment screw located on the arm case knuckle.
2. Have a second person lift up on the lead rail to relieve the
pressure on the adjustment screw.
3. Using a 5mm allen wrench, turn the adjustment screw
clockwise to raise the lead rail; turn the adjustment screw
counterclockwise to lower the lead rail.
4. Repeat for the other side as necessary.
#8 x 1 1/4" Screw
CH001
Handle Clip
WM013
Raise
Lower
Pitch Adjustment Screw
A
rm Case Knuckle
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