Carrier TRANSICOLD eSolutions Supra 60 Series Guide

Trailer & Rail Refrigeration
TM
eSolutions Telematics Option
Supra 60 Series Units
Installation and Commissioning
Manual
62-12110 Rev. A

© Carrier Corporation, 2020 Printed in U. S. A - February 2020
TM
eSolutions Telematics Option
Supra 60 Series Units
Installation and Commissioning
Manual

Manual Revision History 62-12110
Rev. Date Reason for Release
01/22/2020 Initial Release
A 02/13/2020 Add specific connector and pin location for 950MT (pages 5, 6, 7)

Table of Contents
1 Installation Instructions ............................................................................................................................. 1
1.1 Parts ................................................................................................................................................. 1
1.2 Tools ................................................................................................................................................. 1
1.3 Schematics ....................................................................................................................................... 2
1.4 Installation ......................................................................................................................................... 3
1.5 Options ........................................................................................................................................... 17
2 Field Commission the eSolutions Module ............................................................................................... 18
2.1 Commissioning Cable ..................................................................................................................... 18
2.2 Configuration Setup on a Laptop .................................................................................................... 18
2.3 Commissioning the Unit .................................................................................................................. 20
2.4 Decommission a Unit ...................................................................................................................... 28
3 Wire Harness Connector Pinout ............................................................................................................. 29

1 Installation Instructions
Unit may start automatically at any time even if the switch is in the OFF position. Use proper lockout/tagout
procedures before inspection/servicing. All unit inspection/servicing by properly trained personnel only.
1.1 Parts
Table 1–1 Supra Installation Parts List
Quantity Part Number Part Description
12-00770-00 3G eSolutions Module
12-00843-00 4G eSolution Module
1 02-00311-02 Dielectric Grease
68-08585-00 eSolutions Module Bracket
68-08689-01 eSolutions Module Bracket (950/960 units only)
1 12-00844-00 Antenna / Bracket
4 34-60068-25 M6 Captive Head Screw 25mm
2 34-60324-30 M6 Round Head Screw with Thread Lock Compound
4 34-00944-05 M5 Flat Washer
4 34-01184-05 M5 Nylock Lock Nuts
122-03130-00 eSolutions Harness
10 58-00079-02 Wire Tie
10 58-05100-00 Sta-Strap, 8"
4 34-06051-104 Rivnut, M6
10 58-00701-07 1/4" Button Plug
1 22-03090-00 Power Harness
1 22-02336-02 5 Amp Fuse
1
1
NOTE
In order for eSolutions to communicate with the Summit Micro use in the
Supra product line, an EPROM with DataTrak™ must be installed. As of
January 2020, the latest part number for the EPROM is 12-00648-3D8.
1
62-12110

1.2.1 Stripping Wire
Any wire stripping that is required shall be done with approved hand strippers. Below are two examples
of approved hand strippers:
Figure 1.1 - Wire Strippers
1.2.2 Crimping
Hand crimp connections shall be made with proper tool. One such example is below.
Figure 1.2 - Hand Crimper
1.2.3 Heat Shrink
Glue lined heat shrink tubing shall always be carefully applied. Heat shall be added slowly as
excessive temperatures can cause damage to low melting point insulation
Check by visual inspection to make sure that there are glue rings presented all the way around
both ends of the heat shrink tube as the indication of good seals.
Splitting of heat shrink tubing due to over-temperature or over-shrinking is not allowable.
Charring of the heat shrink tubing is also not allowable.
Heat shrink tubing shall not be used in areas where there is vibration as it results in some loss
of flexibility of the harness.
1.3 Schematics
The eSolutions wiring schematic and installation diagrams can be found in Section 3
1.2 Tools
The following tools are required for units that need bracket and harness mounting holes drilled into the frame:
•Right Angle Drill
•Drill bit: 0.397" (size X) for Rivnut holes
•Drill bit: 0.266" (size H) for push-in wire tie holes
•Rivnut installation tool
•Red glyptol varnish (07-00479-00). Used to protect the battery charger or alternator connection required
for units without the 1RP plug.
2
62-12110

1.4 Installation
Unit may start automatically at any time even if the switch is in the OFF position. Use proper lockout/
tagout procedures before inspection/servicing. All unit inspection/servicing by properly trained
personnel only.
1. Remove negative battery cable, lock out standby power if equipped
2. Remove roadside skin, condenser grille and top cover if equipped.
3. Install the mounting bracket and eSolutions module as follows:
a. Place bracket 68-08632-00 under the control box as shown in Figure 1.3 below.
Supra 950 and 960 Units
Figure 1.3 - Control Box Removed from Frame for Clarity
Drill three
0.397” holes
Supra 550, 650, 750, 850 and 60 Series Units
Bracket
68-08632-00
Bracket
68-08689-01
3
62-12110

b. Mark the three mounting holes.
c. Remove the plate and prepare to drill the holes from the outside of the control box.
d. Drill three 0.397” (Drill size X) holes in the bottom of the control box. Remove any burrs from
drilling out of the control box.
e. Install three Rivnuts (34-06051-104) into the three holes.
f. Attach the mounting plate to the control box using three 34-01341-25 bolt
g. Install the eSolutions module to the mounting plate on the bottom of the control box using three
M5 Nylock nuts (34-01184-05) and flat washers (34-00944-05).
h. Position the 24-pin connector towards the rear of the unit and the two antenna connections
towards the front.
NOTE
Before drilling holes for the mounting plate, make sure no wires are in the area where the drill will
breakthrough to the inside of the box.
For Supra 5,6,7,8 units
le
cap)
Back
Front
Back
Front
Figure 1.4. - eSolutions Module Antenna Connection
For Supra 950MT and 960
eSolutions module
antenna connection
side (shown with the
antenna protective cap)
eSolutions module
(3G - 12-00770-00;
4G 12-00843-00)
antenna connection side
(shown without the antenna
protective cap)
24-pin connector
4
62-12110
24-pin connector

1.
Figure 1.5 - Power Harness Installation
a. Remove the pass-through grommet on the control box as shown and install the 22-03090-00
harness.
Ground
1RP
SP81B butt
connector (switched
12 VDC power)
SP81A terminal
(awitched 12
VDC power)
SP80B Connect
to fuel heat
(constant 12 VDC
power)
5 Amp fuse holder
Pass-through
grommet
SATPWR
1.4.1 Power Harness Installation
For Supra 560, 660, 760 ,860, 950MT and 960 units prior to serial number TFP91605321, install
power harness (22-03090-00) as follows:
Figure 1.6 - Remove Pass-through and Install Harness
b. Locate/disconnect the 1J plug on the relay board and then locate pin 12 on the connector (950MT uses
3J-12).
Remove pass-
through
grommet
Install harness
22-03090-00
5
62-12110

Figure 1.7 - Connector and Pin Locations - Supra 5, 6, 7, 8, 960 Only
c. Use pin extractor tool (07-00254-00) and remove the 1J-12 pin (Supra 5, 6, 7, 8, and 960 only).
d. Cut the terminal off the 1J-12 (3J-12 on 950MT only) wire as near to the terminal as possible.
Strip the insulation off the wire 0.25".
6
62-12110
Supra 950MT only - use pin extractor tool (07-00254-00) and remove the 3J-12 pin.
Figure 1.8 Control Relay Board View (950MT Units only)
1J Socket
(950MT uses 3J)
1J Plug
(950MT uses 3J)
1J socket pin 12
(950MT uses 3J-12)
1J plug pin 12
(950MT uses 3J-12)

7
62-12110
e. Crimp the butt splice end of the 12 VDC switched power wire to the unit wire 1J-12 (3J-12 on
950MT only).
f. Insert the terminal end of the 12 VDC switched power wire into the 1J plug pin 12 position (3J-12 on
950MT only).
g. Plug in the 1J (3J on 950MT only) to the relay board.
Figure 1.9 - Terminal Strip Insulation
Cut the terminal
strip insulation
0.25”

Figure 1.10 - Attaching Switched 12 VDC Power Wire
h. Locate the F27A/ST3 wire in the control box. Cut the black insulation off the end of the wire and
strip insulation back 0.31”. Insert the stripped end of the wire to the eSolutions harness wire
labeled SP80B and crimp the butt splice and apply heat shrink. The remaining wire labeled SP80C
is present for Fuel Heat if that option is used on the Supra.
Figure 1.11 - Attaching Constant 12 VDC Power Wire
NOTE
See Tools: Stripping Wire, Crimping, Heat Shrink
SP80C
22-03090-00
SP80B
F27A/ST3
1J Socket
(950MT uses 3J )
Insert wire 1J-12 (950MT
uses 3J-12) into butt splice
on new harness wire
labeled SP81B. Use
proper crimping tool and
supplied heat shrink.
8
62-12110
New terminal for 1J plug,
pin 12 position
(950MT uses 3J-12)
22-03090-00
1J plug
(950MT uses 3J)
Insert wire 1J-12 (950MT
uses 3J-12) into butt splice
on new harness wire labeled
SP81B. Use proper crimping
tool and supplied heat shrink.

i. Attach the ground wire from harness 22-03090-00 to the low voltage ground stud in the control box.
Figure 1.11 - Attaching Ground Wire from Harness
j. Attach Ty-Wrap (54-00079-02) and secure the harness (22-03090-00) inside the control box.
Figure 1.12 - Ty-Wrap Placement
NOTE
When stacking the ground lugs, they should be positioned in a manner that seating
interference is avoided
Low voltage
ground stud
Ground
9
62-12110

Figure 1.13 - Plugging in eSolutions
2RP to 1RP
SATPWR to SATPWR
SATCOM to Serial Port
24-pin connector
eSolutions
Harness
(22-03130-00)
eSolutions
Harness
(22-03130-00)
Unit Harness
Power
Harness
(22-03090-00)
Figure 1.14 - Power and Communication for all Supra 5,6,7,8 and 960 Units before S/N TFP91605321
2. Install the 22-03130-00 harness for Supra 5,6,7,8 and 950/960 prior to serial number TFP91605321
as follows:
a. Apply dielectric grease (02-00311-02) to the 24-pin connector on the eSolutions harness and
plug to the eSolutions module
b. Plug in 2RP plug (on the 22-03130-00 harness) to the 1RP plug (on the 22-03090-00 harness).
c. Plug in SATPWR plug (on the 22-03130-00 harness) to SATPWR plug (on the 22-03090-00
harness).
d. Plug in SATCOM plug (on 22-03130-00 harness) to Serial Port plug (SPA, SPB, SPC on the unit
harness)
NOTE
Reference Figure 1.14 for illustration of correct configuration.
10
62-12110

NOTE
Anti-fretting dielectric grease (P/N 02-00311-02) must be applied to each electrical connection.
1. Connect the eSolutions module harness (22-03130-00) to the mating unit engine harness
connectors and all applicable options (fuel sensor, door switch, power control switch, etc.). See
Figure 1.15.
For 960 Units after Serial Number TFP91605321
For Supra 960 after serial number TFP91605321 only, connect the eSolutions module harness to
the mating unit engine harness connectors and all applicable options (fuel sensor, door switch,
power control switch, etc.)
Figure 1.15 - Power and Communication for 960 Units after S/N TFP91605321
Supra 960
Unit Harness
2.
Check all harness securing locations to make sure that harness is neatly secured with no loose
sections or potential chafing points.
3. Reinstall unit doors.
4. Reconnect unit negative battery cable.
5. Commission the eSolutions system and verify proper operation. Refer to Section 2.
11
62-12110

Figure 1.16 - Harness Routing - 950/960 MT Units only
Antenna wire to
module harness
Antenna Installation
1. Use two self-tapping screws (34-01276-08) to secure the antenna (12-00844-00) to the top of the
Supra frame as shown below.
Figure 1.17 - Installing the Antenna (560, 660, 760 and 860 Units)
Ty-Wrap
Install two self-
tapping screws
Align antenna
mounting plate with
the notch in sheet
metal for 90 degree
bend
NOTE
There are two thicknesses of sheet metal below the Y bracket on top of the unit. Move the antenna
in 2” from the edge to avoid the two thicknesses.
2”
12
62-12110
Route antenna
cable
Route main unit
harness as shown
Make antenna
connections and
torque cover screws to
6 in-lbs. max
Route main unit
harness as shown
Main unit harness
from control box
Route antenna
cable inside the
clamp supporting
main engine
harness
Secure antenna cable
connectors SATPWR and
2RP to 1 RP

2. Route the antenna harness as shown in the illustrations below and secure.
Figure 1.18 - Routing the Antenna (560 and 660 Units)
Push-In
Ty-Wrap
58-05100-00
Edge Clip
58-01441-00
3. Secure the remainder of the antenna harness and the eSolutions harness as shown in the series of pictures.
Figure 1.19 - Securing the Antenna (560,660,760,860)
Run the antenna
wire along engine
harness. Secure
as shown.
Continue along
engine harness.
Use existing white
clamps to secure.
13
62-12110

Figure 1.20 - Ty-Wrap Locations (760 and 860 Units)
Figure 1.21– Edge Clip Placement (760 and 860 Units)
Edge clip
(58-01428-00)
Run the antenna wire
along engine harness.
Secure as shown.
14
62-12110