Casio VM-6000 User manual

CONTENTS
1. SPECIFICATIONS ................................................................................................................... 1
2. ADJUSTMENT ......................................................................................................................... 2
2-1. Adjustments to be done................................................................................................... 2
2-2. Adjustments...................................................................................................................... 2
3. PRINTED CIRCUIT BOARDS.................................................................................................. 5
4. EXPLODED VIEW.................................................................................................................... 6
5. PARTS LIST............................................................................................................................. 7
6. SCHEMATIC DIAGRAMS........................................................................................................ 9

— 1 —
1. SPECIFICATIONS
Monitor (VM-103U)
Display Element: High-resolution color LCD
Pixels: 224,640 (234 x 960)
Driver: TFT active matrix
Light Source: Internal backlight; high luminosity fluorescent lamp
Speaker: One (3.6cm) round speaker
Operating Temperature: 0°C to 40°C
Storage Temperature: –20°C to 60°C
Dimensions: VM-103U: 7 1/16"(W) x 1 3/16"(D) x 5 1/16"(H)
18.0(W) x 3.05(D) x 12.8(H) cm
(excluding projections)
Approximate Weight: VM-103U: 15.3oz (434g)
Connector Box (AV-1VM)
Dimensions: 2 9/16"(W) x 1 3/8"(D) x 1 1/16"(H)
6.5 (W) x 3.5(D) x 2.7(H) cm
(excluding projections)
Approximate Weight: 6.0oz (170g)
Cable Length: Approximately 10 ' (3m)
Center Console Box Stand Base (KY-01CA)
Dimensions: 3 15/16"(W) x 2 7/8"(D) x 3 13/16"(H)
10.0 (W) x 7.3(D) x 9.7(H) cm
Approximate Weight: 6.3oz (180g)
Accessories: Five screws
Headrest Stand (OS-29R)
Stand Length: 16 1/8"
41.0cm (when extended)
Approximate Weight: 14.6oz (415g)

— 2 —
Adjustments Necessary equipment
1. VDD adjustment, Power supply, Digital voltmeter
VGH, VSH, VGL, Vcc9 voltage check
2. Bright adjustment Power supply, Signal generator, Oscilloscope
3. Contrast adjustment Power supply, Signal generator, Oscilloscope
4. TINT color adjustment Power supply, Signal generator, Oscilloscope
5. LCM screen positioning Power supply, Signal generator
2. ADJUSTMENTS
2-1. Adjustments to be done
2-2. Adjustments
1. VDD adjustment, VGH, VSH, VGL, Vcc9 voltage check
•Conditions
Apply 11.50 ±0.05 [V] on Vcc1-1.
•Adjustment
Adjust VR161 so that VDD (CP165) voltage becomes 5.00 ±0.02 [V].
•Checking
VGH (CP168) = 19.0 ~ 21.0 [V]
VSH (CP166) = 13.5 ~ 14.5 [V]
VGL (CP164) = –5.5 ~ –4.0 [V]
Vcc9 (CP163) = 7.8 ~ 8.4 [V]
VDigital
Voltmeter
M-PCB
Stabilizer VCC1-1
VDD
VGH
VSH
VGL
VCC9
10.0 ±0.1 V
VCC1-1
IF signal
Signal
generator
Stabilizer
Oscilloscope
M-PCB
CP706
CP301
VDD (+5 V)
22 KΩ
2. Bright adjustment

— 3 —
•Conditions
(1) Apply 11.50 ±0.05 [V] on Vcc1-1.
(2) Signals: provide color bar pattern (white 75 %) composite video signal from CP196.
Signal level; 1Vp-p +/- 0.01V (75 ohm termination), conforming to NTSC-M system.
(3) Apply VDD (+5V) voltage on KILLER terminal (CP301) via 22 kΩresistance.
•Adjustment
(1) Triggering CP702 (FRP), adjust VR304 so that positive and negative pedestal level of CP706 (VB) is
10.0 +/- 0.1V.
•Caution
(1) Make sure that waveforms are not distorted.
(2) Do not turn VR430 until contrast, tint, and color level adjustments are completed.
(3) Leave the resistor connected between CP301 (KILLER) and VDD until contrast adjustment is completed.
3. Contrast adjustment
•Conditions
(1) Apply 11.50 ±0.05 [V] on Vcc1-1.
(2) Signals: provide color bar pattern (white 75 %) composite video signal from CP196.
Signal level; 1Vp-p +/- 0.01V (75 ohm termination), conforming to NTSC-M system.
•Adjustment
(1) Triggering CP702 (FRP), adjust VR301 so that CP706 (VB)’s negative and positive white peak voltage
becomes 4.75 +/- 0.1V.
•Caution
(1) Make sure that waveforms are not distorted.
(2) Make sure to perform this adjustment after brightness adjustment.
(3) After the adjustment, remove the resistor connected between CP301 (KILLER) and VDD.
4.75 ±0.1 V
VCC1-1
IF signal
Signal
generator
Stabilizer
M-PCB
CP706
CP301
VDD (+5 V)
22 KΩ
Oscilloscope

— 4 —
4. TINT color adjustment
•Conditions
(1) Apply 11.50 ±0.05 [V] on Vcc1-1.
(2) Signals: provide color bar pattern (white 75 %) composite video signal from CP196.
Signal level; 1Vp-p +/- 0.01V (75 ohm termination), conforming to NTSC-M system.
(3) Connect 47kohm resistor between CP304 and CP300 (GND).
•Adjustment
(1) Triggering CP702 (FRP), observe CP706 (VB) waveform.
(2) Adjust VR303 so that yellow, green, and red pulses are level.
(3) Adjust VR302 so that yellow, green, and red pulses are same height as black pulse.
(4) Repeat steps (3) and (4) until;
Amplitude difference of blue and purple pulses (center two pulses) is less than 0.1V.
Amplitude difference between black and yellow and red (both adjoining pulses of blue and purple) is less
than 0.1V.
(5) Remove the 47kohm resistor between CP304 and CP300 (GND).
VCC1-1
IF signal
Signal
generator
Stabilizer
M-PCB
CP706
CP304
Yellow Black
Green
Red
47 KΩOscilloscope
5. LCM screen positioning
•Conditions
(1) Apply 11.50 ±0.05 [V] on Vcc1-1.
(2 Signals: Apply monoscope pattern composite video signal from CP196.
Signal level; 1Vp-p +/-0.01V (75 ohm terminated), conform to NTSC-M system.
•Adjustment
(1) Connect LCM to display monoscope pattern.
(2) Adjust LCD’s H.POS to display the picture in the center.
Adjust so that the right and left patterns are the same.
•Caution
(1) Non-equality of right and left pattern should be less than 1 mm.
(2) Adjustment should be done with the display unit which is assembly of LCM and PCB.
VCC1-1
IF signal
Signal
generator
Stabilizer
M-PCB LCM
Signal
Backligjt
Right and left pattern balance
should be equal.
The difference between the
right and left pattern should be
less than 1mm.

— 5 —
3. PRINTED CIRCUIT BOARDS
658A-M-D PCB (TOP VIEW)
658A-M-D PCB (BOTTOM VIEW)

— 6 —
4. EXPLODED VIEW
510 7
3
1
9
16
S1
S2
2
S5
11 12
8S4
S4 S5
4
S5
S5
15
S2 S4
6
S4
17
13
S4
14
S3 x 4

5. PARTS PRICE LIST
VM-6000
Monitor(VM-103U)
N
Item
Code No.
Parts Name
Specification
Q
Price Code
R
N
01
27251395
TFT-LCD module
P64AN2
1
EP
A
N
02
10002495
PCB ass'y , Monitor
K140659*2
1
DK
A
N
03
10002491
Upper case BXM-K662
K140633-2
1
BB
X
N
04
66145530
Frame AAM-K658
K140635-1
1
AO
X
05
66100341
Name plate , CASIO
K440276-1
1
AF
X
N
06
10002507
Switch knob AAM-K662
K341720-1
1
AB
X
07
66112010
Sensor cover AM-K660
K340585-2
1
AL
X
N
08
10002505
Code spacer AAM-K662
K341716-1
1
AB
X
N
09
66145520
Flat cable AAM-K658
K441911-1
1
AC
X
N
10
66145510
Cushion AAM-K658
K441873-1
1
AA
X
N
11
66145500
Shield tape AAM-K658
K441874-1
1
AD
X
N
12
10002191
Rating plate BXA-K662
K440985-6
1
AA
X
N
13
10002494
Lower case BXM-K662
K140634-2
1
AY
X
14
66100360
Attachment AM-K635
K340292-1
1
AI
X
N
15
38311108
Speaker
K036NA505-12
1
AS
B
N
16
66145480
Speaker cable
K441872-1
1
AB
X
17
66145470
Insulated tape AAM-K658
K441912-1
1
AA
X
S1
66307430
Screw A-K618
K440305-1
3
AA
X
S2
66112110
Screw A-K650
K440850-1
4
AA
X
S3
66112120
Precision screw (+)
BT3 2X4 Black
4
AA
X
N
S4
10002496
Precision screw (+)
BT3P 2X6 Black
6
AA
X
N
S5
10002497
Precision screw (+)
BT3P 2.6X8 NI
6
AA
X
Accessory
N
Item
Code No.
Parts Name
Specification
Q
Price Code
R
N
10002192
Connection cable
AV-1VM
1
CM
C
N
10005805
Car front stand
KY-01CA
1
AZ
X
N
10002146
Rear stand
OS-29R-(D)
1
CP
X
Notes: Q - Quantity per unit
R - Rank
N - New Parts
- 7 -

M PCB
N
Item
Code No.
Parts Name
Specification
Q
Price Code
R
Connector
N
CN190
35022256
Connector
TCS7926-18-301
1
AI
X
N
CN600
35021529
Connector
CGP4702-0101
1
AB
X
N
CN700
35016720
Connector
006200520330000
1
AI
X
N
CN900
35022707
Connector
SM02(8)B-BHS-1-TB
1
AD
X
Diodes
D170
23901449
Tip Schottky diode
MA701A-(TX)
1
AC
X
D172
71011194
Diode
MA111(TX)
1
AA
X
D174
23901379
Schottky diode
MA729-(TX)
1
AB
X
D176
23901379
Schottky diode
MA729-(TX)
1
AB
X
D177
71011194
Diode
MA111(TX)
1
AA
X
D178
71011194
Diode
MA111(TX)
1
AA
X
D180
23901470
Tip diode
MA143A-(TX)
1
AA
X
D190
23901883
Tip Schottky diode
RB160L-40TE25
1
AC
X
D191
71011194
Diode
MA111(TX)
1
AA
X
D192
71011194
Diode
MA111(TX)
1
AA
X
D500
23701211
LED
SLR-342VR3F
1
AA
X
D905
71011194
Diode
MA111(TX)
1
AA
X
Fuse
FU161
36320343
Tip fuse
SSFC1AR12A4
1
AH
A
Oscillator
H301
25901239
Crystal oscillator
HC-49/U-S-A
1
AH
X
Ics
IC160
21142660
IC
FA7611M-TE1
1
AS
X
IC170
21144816
Linear IC
PQ05SZ5U
1
AL
X
IC301
21145901
IC
IR3Y31M
1
BN
X
N
IC550
10002467
IC
RPM6938-V4
1
AL
X
IC650
21141750
Linear IC
NJM386-M-T1
1
AE
X
N
IC701
21056381
MOS IC
TC74HC14AF(EL)
1
AC
X
IC902
21054109
IC
TC7S14F(TE85L)
1
AC
X
Transistor
Q160
22510868
Transistor
2SB1261K-Z-E1
1
AE
X
Q161
22520714
Tip transistor
2SD1623S,T-TD
1
AC
X
Q163
22501162
Tip transistor
2SA1576A-T106R
1
AA
X
Q164
22520637
Tip transistor
2SC4081-T106R
1
AA
X
Q190
22501162
Tip transistor
2SA1576A-T106R
1
AA
X
Q191
22520637
Tip transistor
2SC4081-T106R
1
AA
X
Q902
22591540
Digital transistor
DTC144EU-T106
1
AA
X
N
Q910
22530719
Tip transistor
2SD2391T100
1
AB
X
Q911
22530719
Tip transistor
2SD2391T100
1
AB
X
Q921
22501162
Tip transistor
2SA1576A-T106R
1
AA
X
Switch
SW101
10002474
Switch
SLD-12-501A
1
AC
C
Converter
N
T160
30121626
Transformer
10CAH-01
1
AL
X
N
T900
30121625
Transformer
EPS197-01
1
AV
X
Variable resistors
VR161
27752751
Chip semi-fixed resistor
EVN5ESX50B23
1
AA
X
VR301
27752765
Chip semi-fixed resistor
EVN5ESX50B54
1
AA
X
VR302
27752765
Chip semi-fixed resistor
EVN5ESX50B54
1
AA
X
VR303
27752765
Chip semi-fixed resistor
EVN5ESX50B54
1
AA
X
VR304
27650623
Volume
RK09H11T-20KB
1
AD
C
VR650
27650616
Volume
RK09H11T-10KB
1
AD
C
Notes: Q - Quantity per unit
R - Rank
N - New Parts
- 8 -

— 9 —
6. SCHEMATIC DIAGRAM
658A-M-D PCB

CASIO TECHNO CO.,LTD.
Overseas Service Division
Nishi-Shinjuku Kimuraya Bldg. 1F
5-25, Nishi-Shinjuku 7-Chome
Shinjuku-ku, Tokyo 160-0023, Japan
Ver.1 : The following sections were added.
•ADJUSTMENT
•PRINTED CIRCUIT BOARDS
•SCHEMATIC DIAGRAMS
Ver.2 : The parts list was changed.
Ver.3 : Correction on Exploded view number.
Wrong: 11
Corrected: 10
This manual suits for next models
1
Table of contents
Other Casio TV manuals