Castellari TORNADO CARBON V3 Guide

TORNADO
CARBON V3
ELECTRIC RAKE
USER MANUAL AND MAINTENANCE
1

TORNADO CARBON V3
2
Castellari S.r.l. • via Lasie 16/E • IMOLA
index
The language manual is available on the www.castellarisrl.com
Use and maintenance manual: www.castellarisrl.com
User and maintenance manual: www.castellarisrl.com
ΕΓΧΕΙΡΙΔΙΟ ΧΡΗΣΗΣ ΚΑΙ ΣΥΝΤΗΡΗΣΗΣ: www.castellarisrl.com
1. DESCRIPTION OF THE GENERAL CHARACTERISTICS OF THE MACHINE ............................. 3
1.1 Purpose of the manual ................................................................................................. 3
1.2 Machine identification ................................................................................................. 3
1.3 Machine description and technical data......................................................................... 3
1.4 Subjects to whom the manual is addressed.................................................................... 4
1.5 Intended and unforeseen uses of the machine ............................................................... 4
1.6 Protections and safety devices ...................................................................................... 4
1.7 Risks arising from the use of the machine ...................................................................... 5
1.7.1 Noise risk..................................................................................................................................5
1.7.2 Vibration risk............................................................................................................................5
1.8 Components.............................................................................................................................6
2. SAFETY AND PREVENTION ......................................................................................... 10
2.1. Safety signals (pictograms) ......................................................................................... 10
2.2. General safety standards............................................................................................ 10
2.3. Safety in use and maintenance.................................................................................... 11
2.3.1.Safety in use ...........................................................................................................................11
2.3.2.Maintenance safety ...............................................................................................................11
2.4. Ecology and pollution................................................................................................. 12
2.4.1.Waste management ..............................................................................................................12
2.4.2.User information....................................................................................................................12
3. USE........................................................................................................................... 12
3.1 Handling and transport................................................................................................. 12
3.2 Before use................................................................................................................. 12
3.3 connection................................................................................................................ 14
3.4 Use of the machine .................................................................................................... 14
4 MAINTENANCE AND CLEANING.................................................................................. 15
4.1 Routine maintenance ................................................................................................... 15
4.2 Assembly and disassembly of combs ........................................................................... 15
4.3 Cleaning and lubrication of the machine ...................................................................... 16
4.4 Set-aside................................................................................................................... 16
4.5 Dismantling of the machine ........................................................................................ 16
4.6 Spare parts................................................................................................................ 16
5 WARRANTY CONDITIONS........................................................................................... 16
5.2 Exclusion from warranty............................................................................................. 17
6 DECLARATION OF CONFORMITY................................................................................. 17

TORNADO CARBON V3
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Castellari S.r.l. • via Lasie 16/E • IMOLA
1. DESCRIPTION OF THE GENERAL CHARACTERISTICS OF THE MACHINE
1.1 Purpose of the manual
This manual collects the necessary instructions for a correct and safe use of electric rakes
collect olives "Tornado Carbon C-L V3" also defined below as "machine", made by
Castellari S.r.l., Imola (BO).
Before using the machine it is important to read and carefully follow the instructions in this
manual as compliance with the indications given, together with proper maintenance,
depends on the regular operation and durability of the machine itself.
NB: This manual is an integral part of the machine, it must always accompany it in any
movement or resale. It is recommended to keep it in a safe place of which all possible
users must be informed.
1.2 Machine identification
The machine is equipped with an identification plate on which the following data are
given:
•Name of manufacturer and full address;
•Product name;
•Indication of PPE to be used;
•Indication of danger.
"CE" mark and year of production are printed directly on the tool.
1.3 Machine description and technical data
The Tornado (Carbon C-L V3) is a machine designed to make it easier and easier to
harvest olives in complete respect of the plant. The shape and movement of the teeth of
the rake are in fact such as to prevent violent mechanical stresses that could damage the
plant.
The fall of the fruits occurs for the slight shaking caused by the movement of the combs.
The motorization group with the reduction gears is positioned at the bottom of the
machine.
The operating head is located at the end of an extendable telescopic rod that allows the
head with the comb to reach the foliage of the trees on which to collect the fruits.
The telescopic maneuvering rod is equipped with a quick lockingsystem for easy and fast
adjustment of the appropriate working length. The machine is equipped with a 15-meter
extension cable at the ends of which two pliers are fixed for connection to the power
battery.
TECHNICAL DATA:
Power supply, direct current
Length 1,8-2,3 m2,3-3,15 m
Weight Tornado Carbon C-L V32,7 Kg3,0 Kg
Power cable length15 m
Frequency revolutions1150/min.
Engine power 80 Watts
Recommended battery70 Ah –90 Ah based on usage

TORNADO CARBON V3
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Castellari S.r.l. • via Lasie 16/E • IMOLA
1.4 Subjects to whom the manual is addressed
This manual is the indispensable guide for all users who, in various ways, can use or
take care of the machine in carrying out different tasks. Here are the possible
professional profiles:
User:
Person, entity or company that buys or rents the machine and intends to use it for the
purpose- His is the responsibility of the machineand the trainingof those who work around
it.
Operator:
Person trained to use the machine.
It is able to conduct the machine through the use of the controls arranged on the push
button, it can intervene only to make simple adjustments. It is not allowed to perform
maintenance on the electrical or mechanical system of the machine.
Mechanical maintainer:
Specialized technician able to intervene on mechanical organsand transmissions to carry
out all the necessary maintenance and repairs. It is not allowed to carry out electrical
maintenance on the machine.
Electric maintainer:
Specialized technician able to operate in the presence of voltage inside electrical panels
or derivation boxes. It is not allowed to perform maintenance on mechanical parts.
1.5 Intended and unforeseen uses of the machine
The machine is intended to be used exclusively for harvesting olives by vibration.
It is intended for professional use. Operators must be eligible and be able to read and
understand what is stated in this manual. The machine should be used taking into account
the current rules on accident prevention, the conditions of use and the characteristics of
the machine itself.
danger:
Be careful not to use the machine in environments with an
explosive atmosphere, and do not use in case of bad weather or
thunderstorms!
1.6 Protections and safety devices
The machine is equipped with safety devices to protect the operator from all moving parts
of the same.
Protective Carter: A fixed device that prevents direct contact with moving organs or
dangerous parts of the machine. The protection can only be removed through the use of
special tools.
When the machine is in operation, the protective crankcase must be properly mounted.

TORNADO CARBON V3
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Castellari S.r.l. • via Lasie 16/E • IMOLA
Electrical interruption device: Allows the immediate interruption of all functions of the
machine in case of an anomaly of the same. The intervention of this protection involves
the emergency stop of the machine. In order for it to be reactivated, you must reset the
device that caused the shutdown (fuse) by placing the start button in the stop position
before restoring.
1.7 Risks arising from the use of the machine
1.7.1 Noise risk
The sound level was detected by measuring the emission with machine in motion in
accordance with THE UNI EN ISO 11201 : 2010 regulations. The following values have
been collected:
Average sound pressure LpA (A) dB 79.61
The values found conclude that the operation of the machine
high noise level.
During the use of the machine it is therefore mandatory to use otoprotective
operators such as headphones or earplugs, to avoid the onset over time of
damage to the hearing apparatus.
1.7.2 Vibration risk
The vibration level was measured with a moving machine in accordance with ISO 5349-
2 : 2015 for the evaluation of vibrations transmitted to the MANO-BRACCIO system.
The following value has been collected:
Hand-arm vibration level: 4.8 m/s2 considering the heaviest use of open machines 3 meters.
It is advisable to evaluate, according to local laws, the possible use of PPE.

TORNADO CARBON V3
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Castellari S.r.l. • via Lasie 16/E • IMOLA
1.8 components
18
17 1-2
3-4
13-14
15-16
19 23
25 24
5-6
7-8
9
11
10
12
23 24
20
21
25
28
29 22 45
26 30
27 31
43 31
32
33
30 35
44 34
36
38
39 40
42

TORNADO CARBON V3
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Castellari S.r.l. • via Lasie 16/E • IMOLA
TORNADO CARBON L/C V3
POS.
SET CODE
SET DESCRIPTION
PACK
1
ATK180
COMPLETE CARBON TELESCOPIC ROD 1.8-2.4 MT (Carbon V3)
1
2
ATK230
COMPLETE CARBON TELESCOPIC ROD 2.3-3.3 MT (Carbon V3)
1
3
TO900116C
TORNADO FULL SHORT TRANSMISSION SET
1
4
TO900116
TORNADO COMPLETE LONG TRANSMISSION SET
1
5
ATK180S
SHORT CARBON ROD SET Ø28 (Carbon V3)
1
7
ATK230S
Ø28 LONG CARBON ROD SET (Carbon V3)
1
9
TO900127
BUSHING SET
1
10
TO700255
SEEGER Ø23
1
11
TO900120
BEARING 6703ZZ
1
12
OR4087
GASKET OR4087 21.82X3.53
1
13
TO900225
CARBON Ø35 SHORT ROD SET (Carbon V3)
1
15
TO900220
CARBON LONG ROD SET Ø35 (Carbon V3)
1
17
OE500100
SET LOCK SYSTEM
1
18
OE500106
QUICK CLOSE SET
1
19
TO700237
UPPER COMB SET V3
1
20
TO700287
LOWER COMB SET V3
1
21
TO700236
SUPPORT COMB RODS 13° (TOP) WITH PLUGS
1
22
TO700286
SUPPORT COMB RODS 32° (LOWER) WITH PLUGS
1
23
FX100322
MEDIUM CARBON ROD (295mm)
1
24
TO700240
SHORT CARBON ROD (170mm)
1
25
TO700243
LONG CARBON ROD (325mm)
1
26
TO700230
COMBS LOCK SET
1
27
TO700265
DUST PROTECTION
1
28
TO700600
FULL TORNADO HEAD
1
29
TO800209
ROTOR SET
1
30
SGR8
SEEGER Ø8
1
31
TO700130
BEARING 698ZZ
1
32
TO700211
HEAD TRANSMISSION SHAFT
1
33
TO700175
BEARING 6000-2Z
1
34
TO700216
TOP PLATE WITH PLUGS
1
35
TO700260
CYLINDRICAL CROWN
1
36
TO700205
LOWER PLATE
1
37
TO700220
BEARING 608-2Z
1
38
TO700135
BEARING 6900-2Z
1
39
TO700110
SEEGER Ø10
1
40
TO700200
HEAD TRANSMISSION SHAFT SET
1
41
GIVEN AM3
GIVEN AUTOBLOC. M3
1
42
VTCE 3X14
FAST TCEI M3x14
1
43
TO700190
TORNADO UPPER CARTER SCREW SET
1
44
TO700155
LEFT CARTER
1
45
TO700160
CARTER RIGHT WITH DICE
1

TORNADO CARBON V3
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Castellari S.r.l. • via Lasie 16/E • IMOLA
53
47
38 46
41 38 49
66
59 59 58
56
55 64
52 51 50 57
54
63
62
65 59
59
67
60 61
68
69
73 70
71

TORNADO CARBON V3
Castellari S.r.l. • via Lasie 16/E • IMOLA
9
38
TO700135
BEARING 6900-2Z
1
41
GIVEN AM3
GIVEN AUTOBLOC. M3
1
46
TO900200
CHASSIS COMPLETE WITH GEARS
1
47
TO800205
TRANSMISSION SHAFT SET
1
48
VTCE 3X12
FAST TCEI M3x12
1
49
TO800220
RIGHT CYLINDRICAL CROWN
1
50
OE300130
BEARING 625 ZZ
1
51
TO800215
LEFT CYLINDRICAL CROWN
1
52
TO800225
CYLINDRICAL PINION
1
53
TO800210
HANDLE FRAME
1
54
OE300105
MOTOR SCREW SET
1
55
TO800200
ENGINE SET
1
56
OE400110
CABLE LOCK SET
1
57
OE400141
PASSACAVO
1
58
TO800300
EXTERNAL CABLE SET 0.50 MT
1
59
OE600203
FASTON FEMALE STRAIGHT
1
60
OE600116
SPINA FRUIT
1
61
TO800202
CABLE WITH 2 FASTONS
1
62
OE400115
SWITCH 12 A
1
63
OE600200
SWITCH PROTECTION SHELL
1
64
TO800106
CARTER RIGHT HANDLE
1
65
TO800101
CARTER LEFT HANDLE
1
66
TO800130
HANDLE SCREW SET
1
67
OE800150
EXTERNAL CABLE 15 MT WITH 32V BLADE FUSE
1
68
OE800151
2015/2016 BULK CARRIER SET FOR 15 MT CABLE
1
69
TO800150
BLADE FUSE 32V 15A
1
70
TO800239
PRE-ISOLATED HEAD CONNECTOR
1
71
OE600111
TAKEN FRUIT
1
72
TO800241
CAPOCORDA PUNTALINO
1
73
OE800152
START PLIERS SET
1
74
OE800153
VELCRO BAND
1
REV07-11/03/2021
1.9 Specify components
1.10 rake
1.11 Comb support
1.12 Transmission body
1.13 Lock system
1.14 That telescopic
1.15 Motor body
1.16 switch
1.17 Cable with connector (0.50 m)
1.18 Cable with connector (15 m)
1.19 Fuse Holder
1.20 Crocodile clamps for battery (12 V)
Short telescopic rod (carbon) from 1.8 to 2.4 m.
Long telescopic rod (carbon) from 2.3 to 3.3 m.

TORNADO CARBON V3
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Castellari S.r.l. • via Lasie 16/E • IMOLA
2. SAFETY AND PREVENTION
It is very important to read this manual carefully in order to be able to minimize the risks
due to a reckless or incorrect use of the machine covered by the manual. The user will
have to instruct the operator on the risks due to the use of the machine, on the devices
prepared for safety and on the general safety rules provided for by the directives and
legislation of the country of use of the machine.
2.1. Safety signals (pictograms)
The dangerous situations related to the use of the machine are indicated in the manual
using the following symbol:
The same symbol is used on the machine to highlight potential residual risks which,
despite the adoption of all possible safety standards in the construction of the machine, it
has not been possible to eliminate completely for certain conditions of use.
N.B.: It is important to keep thesignals on the machine always clean and therefore clearly
visible in order to allow users a quick identification of possible risk situations during use.
2.2. General safety standards
The staff undertakes to:
- always use the personal means of protection provided for in the legislation and
follow the information in this manual,
- comply with all the indications of danger and caution indicated on the machine,
- do not perform operations or interventions on the machine on your own initiative
that are not within your competence,
- report to your superior any problem or dangerous situation that may arise.
- The machinery should only be used for the use for which it was designed.
- The machine must not be operated with the protections dismantled: the safety
barriers and the crankcases must not be removed or disengaged.
NB: Avoid wearing loose, fluttering clothes as they may get entangled in moving
parts of the machine. It is important to use suitable clothing. The operator must not
wear scissors or
pointed tools in the pockets. Mention should be made of the prohibition of transit and
parking within range of the machine outside the operator.