CCi HR2331 User manual

Assembly Instructions
Chemical Consultants, Inc
Corona, Ca 92880 USA
[phone] www.ccidom.com
Full Rack & Half Rack
Note: This manual contains the assembly instructions for the Full Rack, Half Rack and the optional Stack Rack. The
steps for each one are listed on the following pages.
1
Model #FR2331
Model #HR2331 Model #SR2331

Chemical Consultants, Inc
Corona, Ca 92880 USA
[phone] www.ccidom.com
2
Full Rack & Half Rack
Tools
Needed: Philips Head
Screw Driver 7/16 inch Wrench
Full Rack (#FR2331) Bottom: Follow steps 1-2
Sixteen 1/4 x 1 1/2 inch Hex Cap Bolts.
Sizteen 1/4 inch Flat Washers
Sixteen 1/4 -20 flanged nuts (nuts with attached washers)
Four medium duty 2 inch Caster Wheels.
Four 3/4 inch aluminum Caster Spacers.
Full Rack (#FR2331) top: Follow steps 1-5
Sixteen 1/4 x 1 1/2 inch Hex Cap Bolt.
Sixteen 1/4 inch Flat Washers.
Sixteen 1/4 x 1/2 inch Allen Bolts.
Four 1/4 x 1/2 inch Allen Bolts.
Four 1/4 - 20 inch flanged nuts (nuts with attached washers)
One 5/32 inch Hex Wrench
Half Rack Cart (#HR2331) Stack Bottom: Follow Steps 1-5
Sixteen 1/4 x 1 1/2 inch Hex Cap Bolts.
Sixteen 1/4 inch Flat Washers
Sixteen 1/4 -20 flanged nuts (nuts with attached washers)
Four 2 inch casters Medium Duty Wheels
Four 3/4 inch Aluminum Caster Spacers
Optional Stack Rack (#SR2331): Follow Step 2
Nine #8-32 x 3/8 inch Screws.
Nine #8-32 keps nuts (nut washers)
Four 1/4-20 x 2-1/4 inch Allen Bolts
Four 1/4-20 flanged nuts (nuts with attached washers)
Four 1/4 inchflat washers
One 5-32 inch Hex Wrench

Step 1. Installing Casters:
Step 2. Installing the Crossbars:
Step 3. Assembling the Optional tray:
Full Rack & Half Rack
Attach your casters to the lower screen rack cross-
bars. They will have threaded inserts installed in
the bottom. Thread the casters into the inserts. Use
the aluminum spacers provided in between the
casters and the crossbars. Hand tighten until they
are secure in the crossbar.
Attach the crossbars to the screen rack frame. Use the
1/4 x 1-1/2 inch Hex cap bolt, the 1/4 inch at washers
and the 1/4-20 inch anged nuts that have been provid-
ed to install. You will need a 7/16 inch wrench to install
the hardware. Tighten it until it is snug in place.
Get each half of the tray assembly and attach together.
Use the #8-32 x 3/8 inch screws and #8-32 keps nuts
(washer nut) that are provided to install. A phillips
screwdriver is needed to install the hardware. Make
sure the bottom attachment edges are aligned with
each other before fully tightening the hardware. Attach
the support clips with the supplied hardware. Make
sure there arn’t any gaps before you fully tighten. Next
install the edge protection trim onto the top edges of
the tray.
WARNING
DO NOT OVER TIGHTEN. OVER TIGHTENING
WILL CRUSH THE ALUMINUM CROSS BARS.
Chemical Consultants, Inc
Corona, Ca 92880 USA
[phone] www.ccidom.com
3

Step 4. Installing the Tray:
WARNING
DO NOT OVER TIGHTEN. OVER TIGHTENING
WILL CRUSH THE ALUMINUM CROSS BARS.
Full Rack & Half Rack
Chemical Consultants, Inc
Corona, Ca 92880 USA
[phone] www.ccidom.com
4
Attach the tray assembly to the screen rack. Use the
1/4-20 x 2 1/4 inch Allen Bolts, 1/4 inch at washers
and the 1/4-20 inch anged nuts provided to
attach. A 5/32 inch Hex wrench is provided and
required to tighten the hardware. The tray can also
rotate 90 degrees and slide into any of the screen
Step 5. Installing the Stack Top
Attach the Stack top assembly to the lower screen
rack assembly. Use the 1/4 x 1/2 inch Allen Bolts and
the 1/4-20 inch anged nuts that are provided to
attach. A Hex wrench is needed (and provided) to
tighten the hardware.