CET PFP-38hpKHL-2D Manual

C.E.T. Fire Pumps Mfg. This handbook is subject to change without notice,
Contact your local C.E.T. dealer or C.E.T. direct to ensure you have the latest version.
Instruction Handbook
(Version 1.0)
Model: PFP-38hpKHL-2D
Your version of the pump, the engine and their accessories may vary from the one seen on the illustrations
Serial Number : ________________________________
This pump was built by :
C.E.T. Fire Pumps Mfg.

Instruction Handbook PFP-38hpKHL-2D - 2 -
C.E.T. Fire Pumps Mfg. This handbook is subject to change without notice,
Contact your local C.E.T. dealer or C.E.T. direct to ensure you have the latest version.
Table of contents
1. FOREWORD ...............................................................................................................................................- 3 -
2. SAFETY INSTRUCTIONS....................................................................................................................- 4 -
3. DESCRIPTION..........................................................................................................................................- 7 -
4. GENERAL INSTRUCTIONS..............................................................................................................- 10 -
5. TRANSPORT AND STORAGE .........................................................................................................- 11 -
6. PERFORMANCE ....................................................................................................................................- 12 -
7. STARTING PROCEDURE ..................................................................................................................- 13 -
8. OPERATING AND STOPPING .........................................................................................................- 17 -
9. STARTUP .................................................................................................................................................- 18 -
10. MAINTENANCE ................................................................................................................................- 19 -
11. TROUBLESHOOTING GUIDE .....................................................................................................- 20 -
12. GENERAL WARRANTY .................................................................................................................- 22 -
13. CONTACT US ....................................................................................................................................- 23 -

Instruction Handbook PFP-38hpKHL-2D - 3 -
C.E.T. Fire Pumps Mfg. This handbook is subject to change without notice,
Contact your local C.E.T. dealer or C.E.T. direct to ensure you have the latest version.
1. Foreword
Congratulations on your purchase of a new C.E.T. portable pump, a quality
product based on a century of experience in building fire-fighting equipment. If
you follow the directives given in this handbook, your pump will be a useful ally
for many years to come.
For your own safety and those around you, it is
important that you read and understand each part of
this handbook BEFORE you start the pump. Always
keep this manual accessible so you can refer to it
whenever the need arrives.
All rights reserved. No part of this manual may be
reproduced without the prior written permission of
C.E.T. Fire Pumps MFG.

Instruction Handbook PFP-38hpKHL-2D - 4 -
C.E.T. Fire Pumps Mfg. This handbook is subject to change without notice,
Contact your local C.E.T. dealer or C.E.T. direct to ensure you have the latest version.
2. Safety instructions
It is very important that you read and understand this handbook and the
owner’s manual of the engine before you start the pump.
oNEVER run the engine in an enclosed area. Exhaust gases contain carbon
monoxide which is an odorless and potentially deadly gas. You can run it if
using the exhaust hoses extensions.
oNEVER run the pump in a radius of 3 ft (1m) of a building or combustible
object.
oNEVER operate the engine if there is an accumulation of grass, leaves, or
other combustible material around, behind or under the muffler.
oNEVER run the engine without a muffler or proper exhaust system.
oNEVER operate the engine if the fuel tank cap is removed, do not fill the tank
while the engine is running. If fuel is spilled, move machine away from the
area of the spill and avoid creating any source of ignition until it has
completely evaporated.
oNEVER run the engine in an explosive environment.
oNEVER touch the spark plug or its components while running the engine; it
could give you an electric shock.
oNEVER put your foot or hand near moving parts.
oNEVER wear loose, bulky or torn clothing while operating the pump, it could
catch on moving parts and lead to serious injury.
oNEVER let your pump run unattended. It must always be operated by
trained personnel assuring the stability and direction of discharge hose.
oNEVER operate this machine while under the influence of drugs or alcohol.
oNEVER spray the pressurised flow of water at a person or animal.
DANGER

Instruction Handbook PFP-38hpKHL-2D - 5 -
C.E.T. Fire Pumps Mfg. This handbook is subject to change without notice,
Contact your local C.E.T. dealer or C.E.T. direct to ensure you have the latest version.
oNot following the instruction handbook directives and operating procedure
can lead to serious injuries, or even death. The operator and all other
members or personnel handling the hoses connected to the pump must be
trained and familiar with this type of product, know its limitations and have
read and understood the Instruction Handbook and engine manual.
oRisk of injuries resulting from pressure hazard.
Before you disconnect a hose or take off a cap on the inlet or outlet,
make sure the engine is stopped and open the drain valve to relieve
pressure.
NEVER touch a pressurized flow of water, it is abrasive and could lead
to serious injury.
oRisk of injuries resulting from very hot water, scald and burn hazards.
NEVER let the pump run for more than one minute with discharge
valve(s) completely closed. When the pump is running make sure to
always leave the discharge valve slightly opened, to avoid overheating
of the pump. If the pump runs completely closed with water flowing for
a few minutes, the water inside may heat-up and scald or burn the
operator when he opens the valve. The mechanical seal and other
components could also be damaged.
oRisk of injuries resulting from high temperature components, burn hazard.
NEVER touch the exhaust system, the muffler or the engine while it is
running. All these components get very hot and touching them may
cause burns.
oRisk of injuries resulting from kickback from the recoil starter.
To prevent injuries from kickback from the recoil starter, pull slowly on
the rope until you feel a resistance, then pull quickly.
oRisk of injuries resulting from tipping hazard.
NEVER operate the engine if the pump is not stable. Always chose a flat,
stable surface to operate the pump. The maximal slope for operation is
15°.
WARNING

Instruction Handbook PFP-38hpKHL-2D - 6 -
C.E.T. Fire Pumps Mfg. This handbook is subject to change without notice,
Contact your local C.E.T. dealer or C.E.T. direct to ensure you have the latest version.
oNEVER run the pump for more than one minute without water.
oNEVER run the engine without the proper amount of oil in the engine.
oNEVER alter the engine and/or the pump even partially.
Signs and Symbols
This warning symbol means that not following the attached note will put at
risk the security of the personnel operating near the pump. The words
“danger”, “warning” and “caution” are used for levels of risk.
This symbol means that it is mandatory to read and understand this handbook
as well as the operation manual from the engine manufacturer, BEFORE you
start the engine.
This symbol represents the risk of injury from high temperature surfaces.
This symbol represents the risk of intoxication from dangerous gases, such
as carbon monoxide.
This symbol represents the risk of injury caused by moving parts.
This symbol represents the hazards of handling dangerous material such as
gasoline or diesel.
CAUTION

Instruction Handbook PFP-38hpKHL-2D - 7 -
C.E.T. Fire Pumps Mfg. This handbook is subject to change without notice,
Contact your local C.E.T. dealer or C.E.T. direct to ensure you have the latest version.
3. Description
This portable pump is directly driven by the very high-quality Kohler gasoline 38
hp engine. It is equipped with an electric starter. It has a detachable fuel tank of
6 gallons (22L). The pump has a 2.5” (65mm) discharge and a 4”(100mm) inlet. It
is equipped with an exhaust priming system guaranteed up to 20’ (6m).

Instruction Handbook PFP-38hpKHL-2D - 8 -
C.E.T. Fire Pumps Mfg. This handbook is subject to change without notice,
Contact your local C.E.T. dealer or C.E.T. direct to ensure you have the latest version.
Dimensions:
Weight: 275 lbs (125kg)
The pump has two bronze impellers and a high resistance aluminum alloy body.
It also has an axial mechanical seal. The pump can operate to a maximum
pressure of 190 PSI (13.1bar). It has been designed to work at a temperature
between 5°F (-15°C) and 104°F (40°C). The manufacturer does not guarantee the
performances outside of this temperature range. The pump is operated with the
throttle control knob on the control panel. The pump should not run on a slope of
more than 15° of incline or be tilted at more than 35° when stopped.

Instruction Handbook PFP-38hpKHL-2D - 9 -
C.E.T. Fire Pumps Mfg. This handbook is subject to change without notice,
Contact your local C.E.T. dealer or C.E.T. direct to ensure you have the latest version.
The assembly includes
•High quality Kohler CH1000 gasoline engine.
•Centrifugal pump with two (2) outlets.
•Exhaust priming system.
•Handling frame.
•Throttle control system.
•One (1) sealed 12V battery.
•One (1) pressure gauge, displaying the outlet pressure of the pump.
•One (1) Pressure gauge, displaying the inlet pressure of the pump.
The pump requires
•Oil (See the engine operator manual)
•Fuel (See the engine operator manual)
•A debris free source of water of at least 12’’ deep.
•A fully charged properly connected. (if the engine is equipped with an electrical
starter)
•Install in a properly ventilated area.
Recommended individual protective equipments (not included)
•Firefighting grade protective gloves (conforms to EN659 or equivalent).
•Protective glasses.
•Hearing protection
Intended use for application
This pump has been designed to move water for fire-fighting purposes. It has been
engineered to run under the constant supervision of an operator properly trained.
The pump was assembled according to the intended use of the engine
manufacturer. Any use that doesn’t conform with the previously stated intended
use is not authorized unless C.E.T. Fire Pumps Mfg. gives such authorization in
writing. A violation of this agreement could compromise the safety of the
personnel working near the pump. The manufacturer’s responsibility would be
voided by C.E. Thibault Ladders Inc. and/or C.E.T. Fire Pumps Mfg. for damages
resulting from unauthorized use.

Instruction Handbook PFP-38hpKHL-2D - 10 -
C.E.T. Fire Pumps Mfg. This handbook is subject to change without notice,
Contact your local C.E.T. dealer or C.E.T. direct to ensure you have the latest version.
4. General instructions
This pump must only be operated by trained personnel.
WARNING: The hydraulic power of the pump discharge can cause
severe damage, even death. Never, upper any circumstance, point the
discharge hose toward a person or an animal, handle with care.
Highly contaminated water containing sand or rocks of diameters larger than
0.200” (5mm) could damage and shorten the lifespan of your pump. Always use a
strainer at the end of the suction hose. If you are not sure of the quality of the
pumped water, use a floating strainer to prevent drawing the sand or stone from
bottom source.
The Kohler CH1000 engine runs on unleaded gasoline fuel (conform to gasoline
up to 10 % ethyl alcohol, 90% unleaded is acceptable and octane rating of 87
(R+M)/2 or higher) and requires a quantity of 2.1 qt (2L) of oil (SAE10W-
30/SAE20W-50/SAE30/SAE5W-30) for a running temperature range of -25°F (-
31°C) to 105°F (41°C). (Refer to the engine manual)
WARNING: Always stop the engine before refilling the fuel tank.
WARNING: The exhaust system will get very hot. If the engine
manufacturer recommendations are not followed it could also emit
sparks, which could set the nearby environment on fire
CAUTION: Read and understand the engine owner’s manual and this
instruction handbook before you start the engine.