Char-Broil BigEasy 463823303 User manual

THIS GRILL IS FOR
OUTDOOR USE ONLY
Failure to follow all manufacturer’s
instructions could result in serious
personal injury and/or property
damage.
WARNING
!
CAUTION
!
Some parts may contain sharp edges
– especially as noted in the manual!
Wear protective gloves if necessary.
CAUTION:
INSTALLER/ASSEMBLER:
CONSUMER:
Read and follow all safety
statements, assembly instructions,
and use and care directions before
attempting to assemble and cook.
Leave
these instructions with consumer.
Keep this manual for
future reference.
463823303
ASSEMBLY MANUAL
If you have any questions or need
assistance during assembly, please
call 1-800-241-7548.
463823303 / 4165208 (11-13-02) - 0
Visit us on the web at:
www.charbroil.com
Parts List - Model 463823303
Key Qty. Description Part #..........
A1 Condiment Wire .....4151005
B 2 Tent Frame .........4151014
C 1 Griddle ............4152038
D 1 Cooking Grate, 12” . . . 4152045
E 1 Cooking Grate, 15” . . . 4152046
F 1 Chef’s Delite ........4152058
G 1 Handle ............4154474
H 1 Condiment Tray .....4154518
I 2 HubCap...........4154530
J 2 Wheel .............4154531
K 1 LPTank............4158015
L 2 Burner Tent.........4500226
M 1 Tank Retainer .......4503158
N 1 Tank Support........4503159
O 1 Upper Panel ........4503160
P 1 Lower Panel ........4503169
Q 2 10x1/2” Screw, . 4080043
R 2 Pivot Pin ...........4080066
S 2 3/16 Pal Nut ........4153096
T 1 Ignitor Wire .........4153184
U 2 Leg Extender .......4154516
V 1 Right Leg ..........4503166
W 1 Left Leg............4503167
X 2 3/4” Hitch Pin .......4156515
Y 1 Carry-over Tube .....4500227
Z 1 ConsoleAssembly . . . 4530125
AA 1 Ignitor Knob ........4154208
BB 1 Grill Bottom.........4580332
Self-tap
Key Qty. Description Part..........
CC 2 Burner...............5068016
DD 1 Right Shelf ...........4520044
EE 1 Left Shelf ............4520043
FF 1 Grill Top .............4580128
GG 1 Shield ...............5501038
HH 2 Control Knob..........4154507
II 1 Logo Plate ...........4157147
- - 1 Hardware, Cart........4254060
- - 1 Hardware, Shelf .......4254057
- - 1 Hardware, Swing-grid. . . 4254018
JJ 1 Grease Clip...........5156607
F
II
G
FF
DE
L
B
S
Y
CC
GG
BB
Z
HH
AA QR
X
Q
R
X
VM
DD
N
J
I
I
K
P
O
U
JJ
H
AW
EE
C
T

Insert 3/4” Carriage Bolts into bracket on Legs
Make sure all
before fastening
four
tabs are inside slots
Hinge Pin
and Hitch Pin
Items to Assemble:
1 Grill Lid
2 Hinge Pin
2 Hitch Pin
Qty: 2
Qty: 2
Qty: 2
Items to Assemble:
1 Logo Plate with clips
1 Handle
2 Wing Nuts
Wheel attaches
in BOTTOM HOLE
on legs
Tank Retainer
1st: Unfold legs. Do not stand cart up until front panel is attached. The front panel stabilizes
the cart.
Qty: 2
Qty: 1
Items toAssemble:
2 Wheels
1 Tank Support
2Axle Bolts
2 Hitch Pins
2 Hub Caps
1 Tank Retainer
1 1-1/4” Carriage Bolt
1 Wing Nut
2 Control Knobs
1 Rotary Ignitor
Qty: 2
1-1/4” Carriage Bolt
463823303
Rotary Knob may be attached
Hub on wheel faces into leg.
Attach in bottom hole on leg
with axle bolt and hitch pin. Qty: 7
Items toAssemble:
1 Upper Panel
4 2” Carriage Bolts
4 Wing Nuts
1 Lower Panel
3 2” Carriage Bolts
3 Wing Nuts
Lower Panel inserts into Upper Panel
Slide Upper Panel
under UFC
Stand Cart Upright
Items toAssemble:
1 Left Shelf
2 3/4” Carriage Bolts
2 Wing Nuts
2 Wing Screws
Repeat for Right Side
1 Right Shelf
2 3/4” Carriage Bolts
2 Wing Nuts
2 Wing Screws
Qty: 7
Item toAssemble:
1 Condiment Wire
1 Condiment Tray
A
Eyelet End
Match-Holder
Place end of chain through hole, reattach coupling to end of chain.
Thread eyelet on other end of chain into loop of match holder.
Remove coupling from chain
Back of Grill
Eyelet End
Match-Holder
CAUTION
!
• Failure to install can in clip will cause hot
grease to drip from bottom of grill with
risk of fire or property damage.
Items to assemble:
1 Chain with Coupling
1 Match-Holder
1 Grease Clip
Grease Clip
See Use & Care Manual for “Match Lighting Instructions”
Hang grease clip from center of grill bottom.
Use an empty soup can (not included) to hang from grease clip.
View looking down
Tank Support
Qty: 1
1st Remove styrofoam pad
Items to Assemble:
2 Tent Frames
2 Burner Tents
2
Grates
1Griddle
1 Shield
Items toAssemble
1 Chef’s Delite
2 Swing Grid Bolts
2 Wing Nuts
Qty: 2
LP tank is shipped empty. Fill and leak check before
attaching to grill and regulator.
See Use and Care to perform the “Burner Flame Check”
and important safety instructions before using
Loosen wing-nut on tank retainer.
Center base of tank in notches between wheels.
Lower tank retainer onto tank and tighten the wing-nut.
CAUTION
!
Tank collar opening must face to front of cart once tank is
attached.
Failure to install tank correctly may allow gas hose to be
damaged in operation, resulting in the risk of fire.
•
•
Items to Assemble:
1 LPTank
Regulator
Wing-Nut
Notch in Tank
Retainer
Facing
Front
Tank
Qty: 2
Qty:4
Qty:4
Qty:4
1
9
10
9
8
456
7
123
B
Griddle
Shield
Tent Frame
Burner Tent
Grates