Char-Broil The Big easy 4638248 User manual

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BkIIE "
THE GRILL THAT COOKS
BREAKFAST
LUNCHANDDINNER
4638248/0-4165032(01-03-02)
4638248
ASSEMBLYMANUAL
THISGRILLISFOR
OUTDOORUSEONLY
CAUTION:Readandfollow all safety
statements,assemblyinstructions,
and useandcare directionsbefore
attemptingto assembleandcook.
INSTALLER/ASSEMBLER:Leave
theseinstructionswithconsumer.
CONSUMER:Keepthis manualfor
futurereference.
A WARNING
Failuretofollow allmanufacturer's
instructionscouldresultin serious
personalinjuryand/orproperty
damage.
A CAUTION
Somepartsmaycontainsharpedges
- especiallyas noted in themanual!
Wearprotectiveglovesif necessary.
Ifyou haveany questionsorneed
assistanceduringassembly,please
call 1-800-241-7548.
Visitusonthewebat:
www.charbroil.com

NOTE= Toprevent scratching,lay grill on packing material toassemble.
cannotberemoved,writethenumbersonyour
warrantycard.
Thislabelcontainsthemodelandserialnumberforyourgrill,Youshouldwritethis
informationonpage2 of theLPGasGrillUseandCareinthe=WarrantyInformation°box.

O thecart.
Items to Assemble:
2 Wheels
1 Tank Bracket
2 Axle Bolt
2 Hitch Pin
1st: Unfoldlegs. Donot standcart upuntilfront panelis attached.Thefront panelstabilizes
1-1/4"CarriageBolt
1 Tank Retainer
1 1-1/4" Carriage Bolt
1 Wing Nut, Metal
2 Control Knobs
©
©
Qty: 2
onlegs
TankBracket
TankRetainer
Hubonwheelfacesintoleg.
Attachin bottomholeon leg
withaxleboltandhitchpin.
Metal
Qty: 1 Qty: 1

O tems to Assemble:
1 Upper Panel
4 2" Carriage Bolt
4 Wing Nut, Plastic
Lower Panel inserts into Upper Panel
\\
1 Lower Panel
3 2" Carriage Bolt Upper Panel
3 Wing Nut, Plastic j
Lower Panel I_ SlideUpper Panel
underUFC
Qty:7
Plastic
Qty:7

Otand Cart Upright
Items to Assemble:
1LeftShelf
2 3f4"CarriageBelts
2 WingNuts,Metal
2 WingScrews,"AB"point
}
V
Qty:2
Metal
Qty: 2
Qty:2
Endhas
sharppoint
=AB"
3/4"CarriageBoltsintobracke
on LegsF_"
r'_ _
Makesureallfourtabsare
insideslotsbeforefastening

@ItemstoAssemble
1 Sidebumer
1SideburnerToolholder
2 3/4"CarriageBolts
2WingNuts,Metal
2WingScrews,"AB"point
2WingScrews
1st
Tabson Toolholder
lockintoSidebumer
Shelf
2nd
AttachToolholdertoSideburner
withbluntendwingnuts.
L--
Qty:2
Bluntend useto
attachToolholdertoSidebumerShelf
Qty:2
Endhas
sharppoint
"AB"
Viewlookingdown
Insert 3/4"CarriageBoltsintobracketon Legs
/
,/
J
/
Qty:2
Metal
Qty: 2
Makesureallfour tabs are
inside slotsbeforefastening

1st: Remove styrofoam pad
Items to Assemble:
2 Tent Frames
2 Burner Tents
2 Grates
1 Griddle
1Shield
5th:Grates
4th:BurnerTent
2nd:Shield

Otems to Assemble:
1 Grill Lid
2 Hinge Pin
2 Hitch Pin
HingePin
andHitchPin
\
2nd Items to Assemble:
1 Logo Plate with clips
1 Handle
2 Wing Nuts
Qty: 2

Items to Assemble:
1 Warming Rack
Warming
Rack

Otems to Assemble:
1Chain with Coupling
1Match-Holder
Placeend of chain throughhole, reattach coupling to end ofchain.
Thread eyelet on other end of chain into loop of match holder.
See Use & Care Manual for
"Match Lighting Instructions"
Remove coupling from chain
_Eyelet End

1st: InsertValveintoSideburnerTubeandsnapvalvecupintobottomof shelf(seeinsetforproperengagement).
2nd:Attachlongwirefrombeneathconsoleto electrodebeneathSidebumer.
1st
Proper
tube-to-valve
engagement__
4638248

Items to Assemble:
1 Grease Clip
Hang grease clip from center of grill bottom.
Hang an empty soup can (not included)from grease clip.
_z
_B
A CAUTION
. Failureto install caninclipwillcausehot
greasetoddpfrombottomofgrillwith
riskof fire orpropertydamage.
Center of
grill

Items to Assemble:
1 LP Tank
Loosenwing-nut on tank holder.
Center base of tank in notches between wheels.
Lowertank holder onto tank and tighten the wing-nut.
Wing-Nut
. Notch in Tank
Holder
LPtank is sold separately. Filland leak check before
attaching to grill and regulator. Hosegoing
toSideburnervalve
See Use and Care to perform the "Burner Flame Check"
and important safety instructions before using
A CAUTION
• Tankcollaropeningmustfaceto frontof cartoncetankis
attached.
•Failureto installtankcorrectlymay allowgashosetobe
damagedin operation,resultingin theriskoffire.

C¢
JJ
B
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KK
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KeyQty._ .......... Part#
A 2 BurnerFrame ....... 4151014
K_ Qtv._ .......... Part#
CC 1 LeftShelf............ 4520012
B 1
C 1
D 1
E 1
F1
G 1
H 1
I 2
J2
K 1
L 1
M 1
N1
Griddle ............ 4152038
Warming Rack ...... 4152043
Cooking Grid, 12".... 4152045
Cooking Grid, 15".... 4152046
Handle ............ 4154488
Sidebumer ToolHolder4154520
Sideburner Grate ... 4156179
Wheel ............ 4156957
Burner Tent ........ 4500226
Upper Panel ....... 4502072
Lower Panel ....... 4502073
Tank Support....... 4502098
Tank Retainer ...... 4502113
DD 1 SideburnerAssembly...4520014
EE 1 SideburnerBurner ..... 5068017
FF 1 GrillTop ............. 4581964
GG I Shield............... 5501038
HH 2 ControIKnob.......... 4154507
II 1 SideburnerKnob....... 4154471
JJ 1 LogoPlate ........... 4157147
-- 1 Hardware,CartAssy.... 4254007
-- 1 Hardware,Shelf....... 4254011
KK 1 GreaseClip........... 5156607
LL 1 SideburnerValveCap... 4154476
O 2 #10xl/2" Screw,Self-tap.4080043
P 2 Pivot Pin ........... 4080066
Q 2 3/16 Pal Nut ........ 4153096
R 1 Ignitor Wire ......... 4153184
• S 2 Leg Extender ....... 4154516
T 2 Hitch Pin ........... 4156515
U 1 Carry-over Tube ..... 4500227
V 1 Right Leg .......... 4502158
W 1 Console Assembly... 4530054
X 1 Ignitor ............. 5156113
Y 1 Left Leg............ 4502159
Z 1 Grill Bottom......... 4580316
AA 2 Burner ............. 5068016
BB 1SideburnerlgnitorWire. 5156110