Char-Griller Double Play 5650 User manual

Double Play™
Model #5650
Contents of this manual are Trademarked and Copyrighted by Char-Griller | A&J Manufacturing.
Using the information contained in this manual without consent of Char-Griller and/or A&J
Manufacturing is strictly prohibited.
OM_A5650_EI_ A.2
OWNER’S MANUAL
GAS SAFETY CERTIFICATION
AUSTRALIA AND NEW ZEALAND SAI-400317
AS/NZS 5263
SAI Global

TABLE OF CONTENTS
Safety Warnings & Warranty...............................A-1
Assembly Instructions ..................................... B-1
Product Usage .................................................. C-1
Recipes .............................................................. D-1
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open ame.
3. Open Lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your re department.
1. Do not store or use gasoline or other
ammable liquids or vapors in the vicinity
of this or any other appliance
2. An LP cylinder not connected for use
shall not be stored in the vicinity of this
or any other appliance
For Outdoor Use Only (outside any enclosure)

This Page Intentionally
Left Blank

A-1
A propane gas cylinder is required for operation. This gas grill is not intended for
commercial use.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. IF YOU ARE ASSEMBLING
THIS UNIT FOR SOMEONE ELSE, GIVE THIS MANUAL TO HIM OR HER TO SAVE FOR
FUTURE REFERENCE.
For use outdoors and in well-ventilated areas, only.
WARNING:
Improper installation, adjustment, alteration, service, or maintenance could cause injury or property
damage. Read the installation, operation, and maintenance instructions thoroughly before assembling
or servicing this equipment. Failure to follow these instructions could result in re or explosion that could
cause property damage, personal injury, or death.
DANGER:
DO NOT use gas grill for indoor cooking or heating. TOXIC fumes can accumulate and cause
asphyxiation. Do not use in or on boats or recreational vehicles.
WARNING:
Accessible parts may be very hot. Keep young children away. Read the instruction literature before
using the appliance. The use of unauthorized parts can create unsafe conditions and environment.
NOTE: The use and installation of this product must conform to local codes or, in absence of local
codes, the National Fuel Gas Code, ANSI Z223.1/NFPA54, or the Australian/New Zealand Standard™,
AS/NZS 5263.1.7:2016.
IMPORTANT NOTICE: Read all instructions prior to assembly and use. Read and understand all
warnings and precautions prior to operating your grill.
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE
ASSEMBLING AND OPERATING YOUR GRILL
IMPORTANT SAFETY WARNINGS

A-2
Read the following instructions carefully and be sure your barbecue is properly assembled, installed
and maintained. Failure to follow these instructions may result in serious bodily injury and/or property
damage. If you have any questions concerning assembly or operation, consult your dealer or LP gas
company.
• When used, always place the appliance and gas bottle on at level ground. Grill can be used with
20lb gas cylinder. Grill will perform better if propane or LPG mixtures are used. Butane can be used,
but because of the rate of the appliance the cylinder will tend to freeze and supply gas at reduced
pressures, affecting grill performance.
• DO NOT move the appliance during use.
• DO NOT attempt to disconnect any gas ttings while barbecue is in use.
• DO NOT use gas bottle if the bottle and/or valve are damaged, rusty, or dented as this may be
hazardous. Contact your supplier to have it checked.
• DO NOT lean over an open grill and be mindful of hands/ngers near the edge of the cooking area.
• Should a re occur, turn off all gas burners, close the lid, and stand back from grill until re is out.
• Should ames go out while in operation, turn off all gas valves and leave lid open.
• Return to grill after ve minutes and try to relight the burners – following lighting instructions. Keep
children and pets away from grill when in use. Some parts of the grill will become very hot.
• When cleaning the valves and burners, be careful not to stretch the valve orices or burner ports.
• Move gas hoses as far away as possible from hot surfaces and dripping hot grease.
• Gas may still be present in a cylinder that appears to be empty. Adhere to proper transportation/
storage of the cylinder at all times.
• If gas is leaking from cylinder, move away from cylinder immediately and call your gas supplier or
re department. DO NOT try to address problem yourself.
• DO NOT use a ame to check for gas leaks.
• DO check for gas leaks and any obstructions to burners before use. This is especially important
after a period of storage or non-use.
• The exible tube should be changed whenever it is damaged or cracked or by expiration date
printed on the tubing. Or, change tube every ve (5) years.
• Always connect or replace cylinder in a well-ventilated area, and never in the presence of a ame,
spark or heat source.
• Grill must be kept away from ammable materials.
• Turn off gas supply at gas container after use.
• Do not alter this grill in any manner.
• Do not touch metal parts of grill until it has completely cooled (about 45 minutes) to avoid burns,
unless you are wearing protective gear (BBQ mittens, pot holders, etc.).
• Note that parts sealed by manufacturer or its agent must not be altered.

A-3
• When assembling the grill, position the connection exible tube so that it is protected against
twisting.
• Stay away from any source of ignition when changing gas container.
• When assembling the grill, do not obstruct ventilation openings of grill’s container compartment. We
reserve the right to make minor technical adjustments to the device.
• When cooking with oil/grease, do not allow the oil/grease to exceed 350°F (177°C). Do not store or
use extra cooking oil in the vicinity of this or any other appliance.
• Never ll the cylinder beyond 80% full. Not following the above information exactly may result in a
re causing death or serious injury.
CAUTION
• This grill is for use with propane gas only (propane gas cylinder not included).
• Never attempt to attach this grill to the self-contained propane system of a camper trailer, motor
home or house.
• Do not use gasoline, kerosene or alcohol for lighting.
• This grill is not intended for use on recreation vehicles and/or boats.
• Do not use grill unless it is completely assembled and all parts are securely fastened and tightened.
• Keep all combustible items and surfaces at least 36 inches (91.4cm) away from grill at all times.
• DO NOT use this grill or any gas product near unprotected combustible constructions.
• Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials,
gasoline and other ammable vapors and liquids.
• Never keep a lled container in a hot car or car trunk. Heat will cause gas pressure to increase,
which may open relief valve and allow gas to escape.
• Keep grill’s valve compartment, burners and circulating air passages clean. Inspect grill before each
use.
WARNING
• This grill is for outside use only, and should not be used in a building, garage, or any other enclosed
area.
• The use of alcohol, prescription or non-prescription drugs may impair the operator’s ability to
properly assemble or safely operate the grill.
• Always open grill lid slowly and carefully as heat and steam trapped within the grill can burn you
severely.
• Always place grill on a hard, level surface far away from combustibles. An asphalt or blacktop
surface may not be acceptable for this purpose.
• Do not leave a lit grill unattended. Keep children and pets away from grill at all times.
• Do not place grill on any type of tabletop surface.

A-4
• Do not use grill in high winds.
• Disconnect the propane tank (LP tank) by rst turning off valve on top of propane tank, turn off
burner valves, then disconnect regulator from valve on propane tank by turning plastic connector
counter clockwise. Unscrew wing-bolt in bottom shelf to release the tank for removal.
• This appliance shall only be used in an above ground open-air situation with natural ventilation,
without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by
wind and natural convection.
ANY ENCLOSURE IN WHICH THE APPLIANCE IS USED SHALL COMPLY WITH ONE
OF THE FOLLOWING:
• An enclosure with walls on all sides, but at least one permanent opening at ground level and no
overhead cover.
• Within a partial enclosure that includes an overhead cover and no more than two walls.
• Within a partial enclosure that includes an overhead cover and more than two walls, the following
shall apply—
(i) at least 25% of the total wall area is completely open; and
(ii) at least 30% of the remaining wall area is open and unrestricted.
• In the case of balconies, at least 20% of the total of the side, back and front wall areas shall be and
remain open and unrestricted.

A-5
DANGER
• Liquid propane (LP) gas is ammable and hazardous if handled improperly. Know its characteristics
before using any propane product.
• Propane Characteristics: ammable, explosive under pressure, heavier than air and settles in pools
and low areas.
• In its natural state, propane has no odor. For your safety, an odorant has been added.
• Contact with propane can cause freeze burns to skin.
• Never use a propane cylinder with a damaged body, valve, collar or footing.
• Dented or rusted propane cylinders may be hazardous and should be checked by your propane gas
supplier.
• Remove all plastic bags and other overlays from grill before assembly.
• Do not spray aerosols in the vicinity of this appliance while it is in operation.
• Do not use or store ammable materials in or near this appliance.
• Do not place articles on or against this appliance.
• Do not modify this appliance.
• Use caution when assembling and operating your grill to avoid scrapes or cuts from sharp edges.
• Do not use gasoline, kerosene, or alcohol to light charcoal. Use of any of these or similar products
could cause an explosion possibly leading to severe bodily injury.
• Use caution when moving grill to prevent strains.
• When adding charcoal and/or wood, use extreme caution.
• Never move grill when it is in use or when it contains hot coals or ashes.
• WARNING: To avoid injuries gloves or other protective articles should be used when touching the
ash pan hangers.
• Do not exceed a temperature of 400° F (200° C).

A-6
• Do not allow charcoal and/ or wood to rest on the walls of grill. Doing so will greatly reduce the life of
the grill.
• CAUTION: Exposed metal dampers on air vents and and/or metal handles are hot during usage.
Again, always wear oven mitts when adjusting air ow to protect hands from burns.
• When opening lid, make sure it is pushed all the way back so it rests against the lid support brack-
ets. Use extreme caution as hood could fall back to a closed position and cause bodily injury.
• Close lid and all dampers to help suffocate ame.
• Always hold an open lid from the handle to prevent it from closing unexpectedly.
• Never leave coals and ashes unattended. Before grill can be left unattended, coals and ashes must
be removed. Use caution to protect yourself and property.
• Ashes left in bottom of charcoal grill hold moisture and may cause rust if not cleaned out.
• Carefully place remaining coals and ashes in a noncombustible metal container and saturate com-
pletely with water. Allow coals and water to remain in metal container 24 hours prior to disposing.
• Make sure to empty grease tray after every use once completely cooled.
• Heat guages maintain moisture, which will result in steam during cooking.
• Smoke will escape from other areas than smokestacks. This will not affect cooking.
• It is recommended that charcoal grill be heated up and fuel kept red hot for at least 30 minutes prior
to rst time cooking. Do not cook before briquettes have turned gray with ash.
• WARNING! Do not use spirit or petrol when lighting or relighting.
• To protect against bacteria that could cause illness, keep all meats refrigerated and thaw in refriger-
ator or microwave. Keep raw meats separate from other foods, and wash everything that comes in
contact with raw meat.
• Cook meat thoroughly, and refrigerate leftovers immediately.
• Use a calibrated food thermometer to ensure that meat, poultry, seafood, and other cooked foods
reach a safe minimum internal temperature.
• Always have a re extinguisher near at all times. Maintain and check your re extinguisher regularly.
• Non-rechargeable batteries are not to be recharged
• D o n o t m i x d i f f e r e n t t y p e s o f b a t t e r i e s s u c h a s a l k a l i n e , c a r b o n - z i n c , o r r e c h a r g e a b l e b a t t e r i e s .
• Do not mix old and new batteries
• Exhausted batteries are to be removed from the product
• Batteries included.
• DO NOT DISPOSE OF BATTERIES IN FIRE. BATTERIES MAY EXPLODE OR LEAK

A-7
(example)
STOP! CALL THE RETAILER FIRST!
Return to Store For Any Issues
This grill has been made according to the highest of quality standards, however there are
no implied manufacturer warranties. If you have any questions that are not addressed in
this manual, or if you need parts, please go back to the retailer and/or distributor where you
purchased this product.
Your retailer may require Model #, Serial #, and proof of purchase.
Document Your Grill Model and Serial Numbers HERE:
(Model and Serial number are located on the back of the grill body or on the leg.)
________________________ ________________________
(MODEL #) (SERIAL #)

A-8
WARRANTY INFORMATION
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law.
You are entitled to a replacement or refund for a major failure and for compensation for any
other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the failure does not amount to a
major failure.
Save your receipt for all warranty claims.

B-1
CAUTION: Handles are Hot
CAUTION: Handles are Hot
ASSEMBLY INSTRUCTIONS

B-2
PARTS LIST
12
3
4
55
6
7
8
9
10
11
1212
13
1414
15
161717
1818
19
20
21
22
23
2424 2525
26
272727
28
29
30
31
32
33 3434
35
35
3636
3737
3838
39
40
42
41
43 44
45
46
47
48
49
5050
51
52
535355
56
57
58 59
54
60
61

B-3
PARTS LIST
Item QTY Part Name
1 1 GAS HOOD ASSEMBLY
2 1 CHARCOAL HOOD ASSEMBLY
3 2 WARMING RACK
4 6 COOKGRATE - PORCELAIN
GRATES
5 2 GRATE HANGER
6 1 ASHPAN
7 1 BOTTOM HALF GAS
8 1 BOTTOM HALF CHARCOAL
9 1 SIDE HANDLE
10 1 DAMPER CIRCLE, BLACK
11 1 SMOKESTACK DAMPER PLATE
12 2 FRONT & BACK CART FRAME
ASSEMBLY
13 1 RIGHT LEG WELDED ASSEMBLY
14 2 FRONT & BACK CART BRACE
15 1 BACK LEG SILICONE PAD
16 1 FRONT LEG SILICONE PAD
17 2 HUB CAPS
18 2 8’ RUBBER WHEEL
19 1 AXLE ROD
20 1 LEFT LEG WELDED ASSEMBLY
21 1 TANK SECURE BRACKET
22 1 VALVES/ IGNITOR HEAT SHIELD
23 1 CONTROL PANEL
24 4 KNOB
25 4 KNOB BEZEL
26 1 3 SOCKET IGNITOR
27 3 “S” HOOK
28 1 INTEGRATED VALVE
29 2 GREASE TRAY
30 1 SIDE BURNER PIPE
31 1 CAST IRON BURNER CAP
32 1 POT STAND
33 1 SIDE BURNER LID
34 2 HOOD HANDLE WITH WING-
NUTS & LOCK WASHERS
Item QTY Part Name
35 2 LOGO PLATE
36 2 BEZEL FOR THERMOMETER
37 2 THERMOMETER
38 2 GAS SMOKESTACK
39 1 CHARCOAL SMOKESTACK
40 1 SMOKESTACK DAMPER
(CHARCOAL GRILL)
41 1 ACORN NUT
42 1 SMOKESTACK SPRING
43 1 SIDE BURNER SPARKER TIP
44 3 BURNER TUBE/ FLARE UP
SHIELD SUPPORT (BACK)
45 3 BURNER TUBE/ FLARE UP
SHIELD SUPPORT (FRONT)
46 1 SIDE BURNER BODY
47 1 LARGE CATCH PAN
48 3 FLAME SHIELD
49 3 BURNER
50 2 BURNER SPARKER TIP W/
SHORT WIRE
51 1 BURNER SPARKER TIP W/
LONG WIRE
52 1 CATCH PAN STOPPER BRACKET
53 2 CATCH PAN SLIDER BRACKET
54 1 MANIFOLD/ VALVES ASSEMBLY
55 1 HOSE/ VALVE/ REGULATOR
ASSEMBLY
56 1 TANK SECURE SUPPORT
BRACKET
57 2 FRONT SHELF SLATE
58 1 FRONT SHELF LEFT SUPPORT
BRACKET
59 1 FRONT SHELF RIGHT
SUPPORT BRACKET
60 1 GRATE LIFTER
61 1 “AA” BATTERY

B-4
Hardware Pack:
HARDWARE AND TOOLS NEEDED
Assembly: Requires 2 people. Get another person to help. Tools Needed: Pliers,
Phillips Head Screwdriver and a 7/16” Nut Driver.
NOTE: Do Not tighten any bolts unless instructed to do so. Tightening too soon
may prohibit parts from tting together. All Hex Nuts should be on the inside of the
grill unless stated otherwise. Unpack all contents in a well cleared and padded
area.
Estimated Assembly Time: 45 minutes
¼-20x 1 ½” HEX BOLT.......................... 4 PCS
¼-20x 3/4” HEX BOLT........................... 5 PCS
¼-20x ½” HEX BOLT............................. 46 PCS
2/5” FLAT WASHER .............................. 2 PCS
¼” FLAT WASHER ................................ 10 PCS
¼” 20 HEX NUT..................................... 25 PCS
¼” LOCK WASHER............................... 27 PCS
HINGE PIN ............................................ 2 PCS
LARGE COTTER PIN............................ 2 PCS
SMALL COTTER PIN ............................ 3 PCS
CENTER HINGE PIN ............................ 1 PC
SCREW ................................................. 3 PCS
#10-24 X 2/5” SCREW .......................... 6 PCS
HUB CAP............................................... 2 PCS
CARRIAGE BOLT................................... 1 PCS
WING NUT...............................................1 PCS
SHOULDER BOLT...................................4 PCS

B-5
Step 1
Attach the LEFT LEG WELDED ASSEMBLY and RIGHT LEG WELDED ASSEMBLY to FRONT
& BACK CART BRACE ASSEMBLY using eight (8) ¼-20 x ½” HEX BOLTS, eight (8) ¼” LOCK
WASHERS.
Lock Washer
Hex Bolt:
Lock
Washer
Hex Bolt
PARTS USED IN STEP:
Lock Washer (8)
½” Hex Bolts (8)

B-6
Step 2
Attach FRONT & BACK CART BRACE to LEFT LEG WELDED ASSEMBLY and RIGHT LEG WELDED
ASSEMBLY using four (8) ¼-20 x ½” HEX BOLTS.
Hex Bolt
EXPLODED VIEW
Hex Bolt
PARTS USED IN STEP:
½” Hex Bolts (8)

B-7
Step 3
Install one (1) FLAT WASHER, one (1) COTTER PIN, and one (1) HUB CAP onto AXLE, then slide
AXLE through WHEELS and LEFT LEG WELDED ASSEMBLY, as shown below. Finish by attaching 2nd
WASHER, COTTER PIN, and HUB CAP.
Flat Washer
Hub Cap Cotter Pin
EXPLODED VIEW
Hub Cap (2)
Flat Washer 2/5-inch (2)
PARTS USED IN STEP:
Large Hair Cotter Pin (2)

B-8
Step 4
Attach CATCH PAN SLIDER BRACKETS and CATCH PAN STOPPER BRACKET to GAS GRILL BODY
BOTTOM HALF using six (6) #10-24 x 2/5” SCREWS.
Catch Pan Slider Bracket
Catch Pan Stopper Bracket
Screws
VIEW: BOTTOM HALF
OF GRILL (Flipped
upside down)
#10-24 x 2/5” Screw (6)
PARTS USED IN STEP: