Chevrolet 2002 Express Van User manual

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2002 Chevrolet Express
Owner’s Manual
Litho in U.S.A. E Copyright General Motors Corporation 2001
Part Number C2214 A First Edition All Rights Reserved

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GENERAL MOTORS, GM, the GM Emblem,
CHEVROLET, the CHEVROLET Emblem and the
name CHEVY EXPRESS are registered trademarks
of General Motors Corporation.
This manual includes the latest information at the time it
was printed. We reserve the right to make changes after
that time without further notice. For vehicles first sold in
Canada, substitute the name “General Motors of Canada
Limited” for Chevrolet Motor Division whenever it
appears in this manual.
Please keep this manual in your vehicle, so it will
be there if you ever need it when you’re on the road.
If you sell the vehicle, please leave this manual in it
so the new owner can use it.
We support voluntary
technician certification.
For Canadian Owners Who Prefer a
French Language Manual:
Aux propriétaires canadiens: Vous pouvez vous
procurer un exemplaire de ce guide en français chez
votre concessionaire ou au:
Helm, Incorporated
P.O. Box 07130
Detroit, MI 48207

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How to Use this Manual
Many people read their owner’s manual from beginning
to end when they first receive their new vehicle. If you
do this, it will help you learn about the features and
controls for your vehicle. In this manual, you’ll find
that pictures and words work together to explain
things quickly.
Safety Warnings and Symbols
You will find a number of safety cautions in this book.
We use a box and the word CAUTION to tell you
about things that could hurt you if you were to ignore
the warning.
CAUTION:
These mean there is something that could hurt
you or other people.
In the caution area, we tell you what the hazard is.
Then we tell you what to do to help avoid or reduce
the hazard. Please read these cautions. If you don’t,
you or others could be hurt.
You will also find a circle
with a slash through it in
this book. This safety
symbol means “Don’t,”
“Don’t do this” or “Don’t
let this happen.”

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Vehicle Damage Warnings
Also, in this book you will find these notices:
NOTICE:
These mean there is something that could damage
your vehicle.
In the notice area, we tell you about something that can
damage your vehicle. Many times, this damage would
not be covered by your warranty, and it could be costly.
But the notice will tell you what to do to help avoid
the damage.
When you read other manuals, you might see
CAUTION and NOTICE warnings in different
colors or in different words.
You’ll also see warning labels on your vehicle.
They use the same words, CAUTION or NOTICE.
Vehicle Symbols
Your vehicle may be equipped with components and
labels that use symbols instead of text. Symbols,
used on your vehicle, are shown along with the text
describing the operation or information relating to a
specific component, control, message, gage or indicator.
If you need help figuring out a specific name of a
component, gage or indicator reference the following
topics in the Index:
D “Engine Compartment Overview”
D “Instrument Panel”
D “Comfort Controls”
D “Audio Systems”
Also see “Warning Lights and Gages” in the Index.
Here are some examples of symbols you may find on
your vehicle:

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Model Reference
This manual covers these models:
Passenger Van
Cargo Van
Cab and Chassis

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Section 1 Seats and Restraint Systems
Here you’ll find information about the seats in your vehicle and how to use your safety belts properly. You can also
learn about some things you should not do with air bags and safety belts.
1-2 Seats and Seat Controls
1-10 Safety Belts: They’re for Everyone
1-15 Here Are Questions Many People Ask About
Safety Belts -- and the Answers
1-16 How to Wear Safety Belts Properly
1-16 Driver Position
1-24 Safety Belt Use During Pregnancy
1-25 Right Front Passenger Position
1-25 Air Bag System
1-34 Rear Seat Passengers
1-36 Rear Safety Belt Comfort Guides for
Children and Small Adults
1-39 Center Passenger Position
1-40 Children
1-46 Restraint Systems for Children
1-61 Older Children
1-64 Safety Belt Extender
1-64 Checking Your Restraint Systems
1-64 Replacing Restraint System Parts
After a Crash

1-2
Seats and Seat Controls
This part tells you about the seats -- how to adjust them,
take them out and put them back in. It also tells you
about reclining front seatbacks.
Manual Front Seats
The bucket seats can be adjusted forward or rearward
with the lever located at the front of the seat.
To adjust the seat, pull the lever up to release the seat
bottom. Slide the seat to where you want it and then
release the lever. Try to move the seat with your body,
to make sure the seat is locked into place.
CAUTION:
You can lose control of the vehicle if you try to
adjust a manual driver’s seat while the vehicle is
moving. The sudden movement could startle and
confuse you, or make you push a pedal when you
don’t want to. Adjust the driver’s seat only when
the vehicle is not moving.

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Power Seat (Option)
If your vehicle has a power seat on the driver’s or
passenger’s side, you can adjust it with these controls
located at the front center of the seat cushion.
To raise or lower the seat, move the center knob up or
down. To move the seat forward or rearward, move the
center knob toward the right or left.
To raise or lower the front of the seat cushion, move the
right lever up or down. To raise or lower the rear of the
seat cushion, move the left lever up or down.
Reclining Seatbacks
To adjust the seatback, lift the front of the lever,
which is located on the inboard side of the seat cushion.
Move the seatback with your body and release the lever
to lock the seatback where you want it. Lean forward
and pull up on the front of the lever and the seatback
will go to an upright position.

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But don’t have a seatback reclined if your vehicle
is moving.
CAUTION:
Sitting in a reclined position when your vehicle is
in motion can be dangerous. Even if you buckle
up, your safety belts can’t do their job when
you’re reclined like this.
The shoulder belt can’t do its job because it
won’t be against your body. Instead, it will be
in front of you. In a crash you could go into it,
receiving neck or other injuries.
The lap belt can’t do its job either. In a crash the
belt could go up over your abdomen. The belt
forces would be there, not at your pelvic bones.
This could cause serious internal injuries.
For proper protection when the vehicle is in
motion, have the seatback upright. Then sit
well back in the seat and wear your safety
belt properly.

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Rear Seats
Getting Into the Rear Seats
To make it easier for passengers to get into the rear
seats, use the fastener spot on the headliner and safety
belt sleeve. These will keep the safety belts out of the
way while people get into the rear seats.
Removing the Rear Seat
1. Disconnect the quick release latch plates for the
lap shoulder belts on the bench seat to be removed.
To do this, press the tip of a key into the release
hole of the safety belt buckle while pulling up on
the safety belt.

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2. Locate the blue or yellow handle on the inboard side
of the seat. If the vehicle has floor mats, the pins will
be located under a flap that has been cut into the mat.
3. Turn the handle up.
4. Once the blue or yellow handle is turned up, pull the
handle to remove the locking pin. If the vehicle has
floor mats, the pins will be located under a flap that
has been cut into the mat.

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5. Stow the locking pin on the rear of the seat base
in the hole that is provided.
6. Repeat this procedure for the pin on the other
seat base.
7. Pull the seat rearward about two inches (5 cm) and
then lift the seat from the floor rails.
8. Remove the seat from the vehicle.
9. For the first rear seat, stow the safety belt latch by
attaching the fastener strip on the safety belt latch
to the trim just inside the side door. There is also a
fastener strip provided for stowing the safety belt
latch for a four-passenger bench seat, if equipped.

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For the remaining rear seats, stow the safety belt
latch plate on the clip at the window trim.
Replacing the Rear Seats
CAUTION:
A seat that isn’t locked into place properly can
move around in a collision or sudden stop. People
in the vehicle could be injured. Be sure to lock
the seat into place properly when installing it.
CAUTION:
A safety belt that is improperly routed, not
properly attached, or twisted won’t provide
the protection needed in a crash. The person
wearing the belt could be seriously injured.
After installing the seat, always check to be sure
that the safety belts are properly routed and
attached, and are not twisted.

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1. Position the seat into the open slots in both rails.
Push the seat forward in the rail, hooking both seat
bases onto the pins inside of the rails.
2. To install the locking pins at the rear of the seat base,
locate the hole in the rail for the pin. It is found on
the inboard side of the seat. If the vehicle has floor
mats, pull the flap that has been cut into the mat.
3. Remove the pin from its stowed position on the
seat base.
4. Insert the blue or yellow locking pin into the seat
base. Possible slight seat pushing may be needed to
line up the pin with the base. Remember, each pin
has its own side. The yellow pin must be installed
on the passenger’s side and the blue pin on the
driver’s side.

1-10
5. Turn the blue or yellow handle down until it is in the
retaining clip.
6. If the vehicle has a floor mat, put the flap back to
its original position
7. Repeat this procedure for the other seat base.
8. Connect the quick-release latch plates for the
lap-shoulder belts by inserting the latch plates into
the buckles attached at the outboard positions of the
bench seat. Do not twist the belt.
9. Check that both locking pins are locked into place
before operating the vehicle.
Safety Belts: They’re for Everyone
This part of the manual tells you how to use safety belts
properly. It also tells you some things you should not
do with safety belts.
And it explains the air bag system.
CAUTION:
Don’t let anyone ride where he or she can’t wear
a safety belt properly. If you are in a crash and
you’re not wearing a safety belt, your injuries
can be much worse. You can hit things inside the
vehicle or be ejected from it. You can be seriously
injured or killed. In the same crash, you might
not be if you are buckled up. Always fasten your
safety belt, and check that your passengers’ belts
are fastened properly too.

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CAUTION:
It is extremely dangerous to ride in a cargo
area, inside or outside of a vehicle. In a collision,
people riding in these areas are more likely to be
seriously injured or killed. Do not allow people
to ride in any area of your vehicle that is not
equipped with seats and safety belts. Be sure
everyone in your vehicle is in a seat and using
a safety belt properly.
Your vehicle has a light
that comes on as a reminder
to buckle up. See “Safety
Belt Reminder Light” in
the Index.
In most states and Canadian provinces, the law says
to wear safety belts. Here’s why: They work.
You never know if you’ll be in a crash. If you do have
a crash, you don’t know if it will be a bad one.
A few crashes are mild, and some crashes can be so
serious that even buckled up a person wouldn’t survive.
But most crashes are in between. In many of them,
people who buckle up can survive and sometimes walk
away. Without belts they could have been badly hurt
or killed.
After more than 30 years of safety belts in vehicles,
the facts are clear. In most crashes buckling up does
matter ... a lot!

1-12
Why Safety Belts Work
When you ride in or on anything, you go as fast as it goes.
Takethesimplestvehicle.Suppose it’sjustaseat onwheels.
Put someone on it.

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Get it up to speed. Then stop the vehicle. The rider
doesn’t stop. The person keeps going until stopped by something.
In a real vehicle, it could be the windshield ...