Chevrolet Camaro 12000 1968 Series Installation guide

Auto Literature, Inc.
©2008 All rights reserved
Made in the USA
“Portions of materials contained
herein have been reprinted with permission
of General Motors Corporation
Service Operations.” License 0710896

ASSEMBLY INSTRUCTIONS
3918855
1968CAMARO12000SERIES
MODELSSHEETSDESIGNATED12000REPRESENTALLMODELSRELEASED
FORPRODUCTION
SYMBOLSINDICATESCROSSHEFERENCINGOFPARTNUMBERSORNOTES.
INDICATESTORQUE.
1)INDICATESA REVISION
3INDICATESOPTIONALPARTSTHATINSTALLTHESAMEAS
REGULARPRODUCTION.
1A
^ INDICATESAPPLIEDMATERIALS-ITEMIZEDINUPC 0. NUMERAL
TREPRESENTSA CERTAINMATERIAL;LETTERREPRESENTSUSAGE.
ilINDICATESRELATEDSHEETSTHATCONTAININFORMATION
Ref.A3 | REQUIREDTOCOMPLETEA CERTAININSTALLATION.THIS
,'c\<§ ' ISNOTEDABOVETHESHEETNUMBER*
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ASSEMBLY INSTRUCTIONS
39188551968CAMARO1 2000SERIES
QUANTITYQUANTITYWHENSHOWN,REPRESENTSFULLAMOUNTPERVEHICLE
FORUSAGEINDICATED.
QUANTITYOFSTAPLESREPRESENTSNUMBERREQUIREDPERPART.
MISCELLANEOUS
SHIPPINGLISTPERTAINSTOLOOSEITEMSSHIPPEDWITHVEHICLEFROMASSEMBLY
PLANTS-ITEMIZEDINUPC 0.
ATTACHING
PARTSTHEINSTALLATIONOFALLATTACHINGPARTSISSHOWNINDESIGN
POSITION & SHOULDBEADHEREDTOWHEREVERPOSSIBLE.BOLT,
NUTASSEMBLIES & STAPLESMAYBEINSTALLEDFROMEITHER
DIRECTIONUNLESSOTHERWISESPECIFIED.THETORQUESYMBOL
ISSHOWNADJACENTTOTHEDRIVENPARTANDTHEMATING
THREADEDFASTENERMUSTNOTMOVEDURINGTHEAPPLICATION
OFTHESPECIFIEDTORQUE.
ITISRECOMMENDEDTHATTORQUEPREVAILINGLOCKNUTSBE
DRIVENWITHAIRSTALLTOOLSATSPEEDSSLOWERTHAN350
R.P.M.THISWILLPREVENTPOSSIBLEGALLINGORDAMAGETO
THELOCKINGFEATURES.
FLUIDCARRYING
PIPESPIPESCARRYINGFLUIDSSUCHASGASOLINE,OIL,BRAKEFLUID,
ETC., MUSTBEFREEOFALLINCLUSIONSPRIORTOINSTALLATION.
CLEARANCE
DIMENSIONSDIMENSIONSSHOWNARENOMINALUNLESSOTHERWISESPECIFIED.
LUBRICANT
GREASELUBRICATIONOPERATIONSONALLAFFECTEDPARTS(e.g*
SWIVELS,RODS,BUSHINGS,BOLTS,ORSHAFTS)MUSTBE
ACCOMPLISHEDPRIORTOSUB-ASSEMBLY,EXCEPTFORITEMS
INCORPORATINGLUBRICATIONFITTINGS,.
BELT
TENSIONALLBELT.TENSIONSPECIFICATIONSARESHOWNINUPC
6 ENGINE,
SPRINGS
SHOCKSALLSPRINGSARELISTEDINUPC
0, SHOWNINUPC3,FRONT
SUSPENSION & UPC4,REARSUSPENSION.
ALLSHOCKABSORBERSARELISTED& SHOWNINUPC3,FRONT
SUSPENSION & UPC 4, REARSUSPENSION.
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3918855
A5 5 2?A D i Y / ?JS 7i?U C 71© iTJ
1968CAMARO12000SERIES
4OFPINMust
shoulder
onstud
MIN. MIN.
NOTEl All cotterpinsmust be secured by
spreadingeach leg awayfrom the center-
line ofthepinnot lessthan 45\
Whencastellatednuts It cotterpins are used to-
gether,torque nutas specified L thentighten to next
notch for insertion of cotter pin exceptwhenotherwise
specified.Cotter pinmaybe Installed in eitherposi-
tionshown but must be tight to preventrotation or
looseness.
[NOTElAssemble all type"MBstamped
nuts" withopen endup,
ICAUTIONI Ifnutis assembledwithopen
enddown, it willstripmatingstud be-
foreproperinstallationtorque is obtained.
OPENPOSITION
CLOSEDPOSITION
INOTE1 All non-hardenedsteelclips aretobe
clinchedclosedafterwires,tubes or
bowdencables are installed.
[NOTE! All specialretainersmust be installed as
shown to provide end load in direction of arrow
METALI-LASTIC
RIVET
I NOTE | Rivetattachmentbetweenplastic
metalmust be upset on metalside.
LOCK
WASHERLOCK
WASHER
1NOTE|Lockwashermust be positioned as shown
toinsure a properground.
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11GENERALINSTRUCTIONS
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ASSEMBLY INSTRUCTIONS
39138551963CAMARO12000SERIES
Onhoseclampinstallationswhere the pipe,nipple,
tee, connector etc ^ has a bead, the hoseclampmust
bepositioneddirectlybeyond the bead. The hosemust
beassembled far enough to assure at least 1/8 hose
protrusionbeyond the clamp.
Onhoseclampinstallations,wherebeadedhose
nipples are short, the followingprocedureshould
befollowed.
r.
PIPEr-rHOSECLAMPHOSE
12 MIN -H
.03 MIN
I Caution: 1 Clampmust
not be located ontop
orradius of sealing
bead.
r
HOSECLAMPSHOULDERED TO
#06
MAX GAP
HOSECLAMP
::::::::::::::::::::::::
K-.03 MIN
HOSESHOULDERED TO .03MAXGAP
Onhoseclampinstallationswhere the pipe,tubes or
nippleshave no beads the followingprocedureshould
befollowed*
Onhoseclampinstallations,wherenipples up to and
including 1/4 O,D. having no beadand are short as
anintegralpart ofa unit, the followingprocedure
should be followed*
—HOSESHOULDERED TO .03
MAX GAP
PIPE
<U
r
PIPET-±EOSEC T~HOSE
::::::::
:!:
:::::::
:::::::
:::::::
::::::;::::
i;
:::::::::::
:::::::::::::::::::::::::::::jjr
:::::::::::::::::::::::::::::^^
•I!?"!!" •!"•!••••*•:•!*?••!• u
:'::::::::::::::::::::::H:::::':N
J T->
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U-.12MIN
r
HOSECLAMP
r*\v
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Ilfiyilll
A v \ V
—jh-HOSECLAMPSHOULDERED
TO .06MAXGAP
On all exhaustpipeclampinstallationslocatecenter-
line of clamp to end of slot in exhaustpipe as follows.
SLOT
LAMP
25^EXHAUSTPIPE
CENTERLINE
OFCLAMP
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ASSEMBLY INSTRUCTIONS
3918855
HEADLESSTUBULARCUP
•A
PANEL
J
Installheadlesstubularcliponemblemstud
sothatclipcontactsemblem as shown at
point* A,thenpushintoholeinpanel*
1968CAMARO12000SERIES
TUBULARCLIPRETENTION
BARBS
EMBLEMSTUDPANEL.
Installtubularclip in holeinpanel so that
retentionbarbsareengagedonback of panelf
thenpushstudintoclipuntilback of emblem
contactspanel*
HEADERTOOL & NUT
PERPENDICULAR TO
PANELFORUPSET
PANEL
UNDERSIDEOFNUT
HEADMUSTBEFLUSH
TOPANELFORCOMPLETE
360°CONTACTWITHPANEL
UPSETSHANK
HEADERTOOLMANDREL
NUTTHREADEDTIGHTTO
HEADERTOOLMANDREL
PRIORTOUPSET
HEADERTOOLPULLUPSTUDTOEX-
TENDTHRUNUTPRIORTOUPSETTO
AVOIDDEFORMEDORSTRIPPEDTHREADS,
RIVNUTTYPEPARTINSTALLATION
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P 21 'd 7/ 1:; H ASSEMBLY INSTRUCTIONS
39188551968CAMARO12000SERIES
WEREDRAW - 2C • 2TWDIEDRAW.
C
| W|»WWW» V • *l* +/W I
C - CROWNSIZE
T-THICKNESSOF
RUBIES
MITALMETAL
371/2*CLINCH45°CLINCH
RUBBERRUBBI
MITAL
FLATCLINCH371/2*CLINCHSHOWN
- 45* 4 FLATCLINCHTYPICAL
STAPLESMUSTNOTBECOUNTERSUNKOfTHE
RUBBERMORETHANTWICETHEDIAMETEROFTHE
STAPLEWIRETOAVOIDTEARINGRUBBER.
INORDERTOINSUREQUALITYSTITCHINGFTISESSENTIAL
THATTHEWIREDRAW(AMOUNTOFWIREFEDFOREACH
STITCH) BE THECORRECTLENGTHFORTHEWORKTOBE
STITCHED.THELENGTHOFTHEWIREDRAWISDEPENDENT
UPONTHECROWNSIZEOFTHESTAPLETOBEUSEDANDTHE
THICKNESSOFTHEWORKTOBESTITCHED.
ASA GENERALRULE,STITCHESHAVINGA CROWNWIDTH
SIZEWITHINTHERANGEOF.175THROUGH . 50SHOULDHAVE
SUFFICIENTWIREDRAWSOTHATT.HECLINCHED LEGS OF
THESTAPLEJUSTABOUTMEET.(SEEFIG. 1). FOR STITCHES
INTHISRANGEOFCROWNSIZESTHECORRECTLENGTHOF
WIREDRAWWOULD BE: TWICETHECROWNSIZEPLUS
TWICETHETHICKNESSOFWORKTOBESTITCHEDOR,WHEN
REDUCEDTOA FORMULA:WIREDRAW= 2C * 2T.
FOREXAMPLE:IFCROWNSIZEOFSTITCHIS7/16"AND
THETHICKNES8OFWORKTOBESTITCHEDIS3/16", 2 TB4ES
7/16"(OR7/8")PLUS 2 TtttES3/16"(OR3/8"),EQUALS1-1/4"
WXRXDRAW.
STITCHESHAVINGCROWNSIZESGREATERTHAN .SO
SHOULDHAVESUFFICIENTWIRJEDRAW SO THATEACH
CUNCHJUX1.EG OF THESTAPLEIS3/16"INLENGTH. (SEI
FKS. 2). FORSTITCHESOfTHISRANGEOF CROWN SIZESTHI
CORRECTWIREDRAOfWOULD BE: CROWNSIZEPLUSTWICE
THETHICKNESSOFWORKTOBESTITCHEDPLUS3/8". OR
WHENREDUCEDTOAFORMULA:WOISDRAW - C • 2T*3/l".
FOREXAMPLE:IFCROWNSIZEOFSTITCH B 1-1/8"AND
THETHICKNESS OF WORK TOBE STITCHED B 1/2", THE
CORRECTWIREDRAW WOULD BE1-1/8",PLUS 2 TD4ES1/2",
(OR1'*),PLUS3/6",EQUALS2-1/2"WIREDRAW.
THEABOVEFORMULAS DO NOT TAKEINTOCONSIDERATION
THETYPEOFMATERIALTOBESTITCHED.30MXMATER-
IALSMIGHTREQUIRESTAPLELEGLENGTHSDIFFERENT
THANTHOSESHOWN!NHC&1 * 2. HOWEVER,ASA GEN-
ERALRULETHEFORMULAGIVF.N 01 FIG. 1 CANBEUSED
FORSTITCHESHAVINGCROWNSIZEWITHINTHERANGE OF
.175THROUGH -40, WHILETHEFORMULAGIVENINFK». I
CANBEUSEDFOR8TTTCHE1HAVD4GCROWN8IZSSGREATER
THAN 50.
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3918855
JJUPCl
A*•147/. 151 DIA*1 boleL-6atexistingdimple*
Tjupce
A* . 185DIA*holeatexistingdimple
B. • 50-K .02DIA.boleatexistingdimple
1968CAMARO12000SERIES
IRPOC48
A,• 141/# 144 DIA,-3holesusecover2823111
astemplate
B. .141/. 144 DIA.-6holesatexisting
g
C. .38DIA.-1holeatextoUngdlmpto
«CHtVtOISTMOTOfDIVISION,GMC*
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3918855
RPOC06
A. * 125/. 129 DIA.-2holesatexistingdimples
TIRPOK30
A..185/.189DIA.-3holes
B. 1.00DIA.-1hole
T]RPOM20
A.1.00 DIA. -holeatexistingdimple
B. • 326/.340DIA. -2hplesatexisting
dimples
C. . 920/.940DIA. -holeatexistingdimple
1968CAMARO12000SERIES
1]RPOU63
A. . 185/.189 DIA. -2holesV-8atexisting
dimples
B. . 185/. 189DIA. -1holeL-6atexisting
dimple
1} RPOU17
A.. 50 • .000/. 010 Dia.holeatexisting
dimple;
][]RPOZ22
A.1.00DIA.holeatexistingdimple
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• ~°">•: g ra ny nm i iyvASSEMBLY INSTRUCTIONS
3918855 1 968CAMARO 1 2000SERIES
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PKIKG PEIE AS* CHART
F K C K T •., ' R T A R
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l?'*!7 C 31 Lt 393971? YL?73. l*ln.3^^99*0BH 115» *>7S»
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12*37 F*lL3?.._.' 392S?^6YS 3*7. Ib75.3925817BY 125**65,
1^*37 Gil• LT* " 392830*YW "»2^. Lr>9^.?cl253* eB135..625,
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12*37 J96... L3.\.292€3?*YW ?2D.1590. 3925817BY 125.
12*271 . L*c. 3S25S1CEU 273.i^C5. 393C"»7*OG 89.52C
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12*27 H*lk^ 2*;2«3"6YS. . 3*7.1^75. 3<33?7J9 BI131.510
12*37 tllL*Q 29?b81^ ^U'. ?73.if>")5.39127.?^CG 131.
}2*ft7 Gil L*3'"" '•••""•_" ' 29.2B?"2YZ.-278. 17?n. 3932720OG 131.
12*37'15.6. L*_* •..-..'.."'. ,. 2?256nEU • 275.1O?5. 393n0S*GH 1^5.525.
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U*?7 GJC;*t*Ll.l^:"'" - ?925?l^ EU . 278. 1675.. 39^0^8* OH 105.
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2S262PS YJ3*7. .1921»«...". 393°C96OJ 105..
12*17 F*l13V- 292831* YG *^^.17S?. 3932719 BI131.510.
12*27U31.L?^ . . 39C^9*8YQ 1*7. 19?*..3932720OG 131.650.
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12*37 . L25j 29r99*8YQ 3*7.18T. 3930^8*OH 105.525.
12*67 L35._ 392fclr6 YJ.3*7.192a. 393^096OJ ln5.625..
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39188551968CAMARO12000SERIES
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