Chicago Pneumatic CP772H-6 User manual

CP772H Series
Impact Wrench
3/4" Sq. Dr. Model "L"
Operator’s Manual
To reduce risk of injury, everyone using, installing, repairing, maintaining,
changing accessories on, or working near this tool must read and
understand these instructions before performing any such task.
Chicago Pneumatic

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CA148714
CA059037
CA142464
CA149095
CA142460
CA144831
C105693
CA131376
CA147017
CA144836
C139037
CA148723
CA148713
S089953
S008613
CA147021
CA148709
CA148711
CA148708
C047451
C065376
CA048436
C012058
CA156065
C068659
CA048439
CA148706
CA148722
CA149753
CA048440
C087936
P083094
CA155779
CA147931
CA048425
CA147932
C117099
CA115994
CA048418
CA048414
CA048423
CA053823
CA083354
CA087404
C117098
C117097
S086549
CA048467
R086991
CA148710
CA148528
CA147023
CA149096
8940158432
Bushing-Air Inlet
Strainer-Air
Spring-Throttle
Spacer
Valve-Throttle
Pin-Throttle
O-Ring (-017)
Decal-Oil Daily
Trigger
Pin-Roll (3/32)
Seat-Throttle
Valve-Reverse
Bushing-Reverse Valve
Housing-Motor
(Incl: Index Nos. 26, 33, 114, 115)
Plug-Pipe (1/16 in. NPT)
Ball-Steel (.156 in. dia.)
Spring-Detent
Switch-Regulator
Gasket
Cover-Housing
O-Ring (-129)
Hd. Cap Screw
Cap Screw
Lockwasher
Washer-Spring
Bearing-Ball
End Plate-Upper
Liner
Rotor
Blade Set-Rotor (6)
End Plate-Lower
Oil Seal
O-Ring (-230)
Decal-Safety Warning
Pilot-Cam Ball
Ball-Steel (.406 in. dia.)
Cage-Hammer
Cam-Hammer
Yoke Hammer Cam
Hammer Pin
Spring
Anvil-Shank (3/4 in. Sq. Dr.)
(Incl: Index Nos. 106 & 107)
Shank-Anvil (3/4 in. Sq. Dr.)(Incl.:
Index Nos. 106, 107)(6 in. longer)
O-Ring (-111)
Retainer-Socket
Spacer-Anvil
Bushing-Shank
Oil Seal
Nose Shield
Pin-Roll .188 x 1.00
O-Ring
Gasket-Deflector Exh.
Deflector-Exhaust
O-Ring
Decal
Grip
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2
3
4
5
6
7
9
14
15
16
25
26
32
33
38
39
40
41
42
43
44
45
46
48
54
58
60
61
62
65
66
68
71
93
94
96
97
98
99
102
105
105A
106
107
108
114
115
116
124
127
134
135
136
137
138
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CP772H Series
Impact Wrench
Index
No. Index No.
Part
No. Part No.
Description Description No.
Req'd.
No.
Req'd.
116
124
9
14
6
33
102
107
61
106
115
62
105
99
60
58
54
98
15
137
26
94
96
97 93
68
38
32
39 127
25 40
114
108
65
42
66
43
54
41
66
48
45
44
46
1
2
7
135
134
3
5
16
136
4
71
138

INSTRUCTION MANUAL
Air Supply Requirements
1. Supply tool with 90 psig (6.2 bar) of clean, dry air.
Higher pressure drastically reduces tool life.
2. Connect tool to air line using pipe, hose, and
fitting sizes shown in the diagram.
Lubrication
1. Use an air line lubricator with SAE #10 oil,
adjusted to two (2) drops per minute. If an air line
lubricator cannot be used, add air motor oil to the
inlet once a day.
2. Check clutch oil once each month. Use 2 oz.
(59ml) of SAE#30 oil or equivalent.
Operation
This impact wrench is equipped with a regulator to
enable adjustment of output power. Turn the regulator
knob counter-clockwise for maximum power,
clockwise to reduce power.
Maintenance
1. Disassemble and inspect air motor and impacting
clutch every three (3) months if the tool is used
every day. Replace damaged or worn parts.
2. High wear parts are underlined in the parts list.
3. To keep downtime to a minimum, the following
service kits are recommended:
Tune-Up Kit CA149746
(Incl: 7, 41, 62, 66, 68, 106, 107, 115 & 127)
Repair Kit CA149747
(Incl: 7, 41, 62, 66, 68, 94, 99, 102, 105, 106, 107,
115 & 127)
Copyright 2004, Chicago Pneumatic Tool Company
All rights reserved. Any unauthorized use or copying of the contents or part thereof is prohibited. This applies in particular to trademarks,
model denominations, part numbers and drawings. Use only authorized parts. Any damage or malfunction caused by the use of
unauthorized parts is not covered by Warranty or Product Liability.
CP772H Series
Impact Wrench
EC DECLARATION OF CONFORMITY
We, Chicago Pneumatic Tool Company, 1800 Overview
Drive, Rock Hill, SC 29730 USA, declare under our sole
responsibility that the product to which this declaration
relates, is in conformity with the requirements of the
Council Directive of June 1998 on the approximation of
the laws of the Member States relating to machinery
(98/37/EC).
Machine Name CP772H Series Impact Wrench
Machine Type Assembly Power Tool for Threaded
Fasteners - No other use is permitted.
Serial No. Tools with No. 97001M or higher
Technical Data
3/4" Sq. Dr.
Air pressure 90 psi (6.2 bar)
Harmonized Standards Applied EN292
National Standards Applied ISO 8662-1, ISO 15744-
2002
Name And Position Of Issuer W.A. LeNeveu,
President, Chicago Pneumatic Tool Company
Signature Of Issuer
Place And Date Of Issue Rock Hill, SC 29730 USA,
May 1, 1997
Noise & Vibration Declaration*
Sound pressure level 96 dB(A), uncertainty 3 dB(A),
in accordance with ISO 15744-2002. For sound
power, add 11 dB(A). 2
Vibration value 4.9 m/s , re. ISO 8662-1.
*These declared values were obtained by laboratory
type testing in compliance with the stated standards
and are not adequate for use in risk assessments.
Values measured in individual work places may be
higher than the declared values. The actual exposure
values and risk of harm experienced by an individual
user are unique and depend upon the way the user
works, the workpiece and the workstation design, as
well as upon the exposure time and the physical
condition of the user. We, Chicago Pneumatic,
cannot be held liable for the consequences of using
the declared values, instead of values reflecting the
actual exposure, in an individual risk assessment in a
work place situation over which we have no control.
English
EN
1/2" (12 mm)
1/2" (12mm)
1/2" (12mm)
1/2" (12mm)
CA048361 (1/2")
CA048362 (1/2")
CA048360 (1/2")
1/2" (12mm)
1/2" (12mm)
130
90
0

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SAFETY INSTRUCTIONS
To reduce risk of injury, everyone using, installing, repairing,
maintaining, changing accessories on, or working near this tool must
read and understand these instructions before performing any such
task.
DO NOT DISCARD - GIVE TO USER
The goal of Chicago Pneumatic is to produce tools that help
you work safely and efficiently. The most important safety
device for this or any tool is YOU. Your care and good
judgment are the best protection against injury. All possible
hazards cannot be covered here, but we have tried to
highlight some of the important ones.
For Additional Safety Information Consult:
!Your employer union and/or trade association.
!US Department of Labor (OSHA); www.osha.gov; Council
of the European Communities europe.osha.eu.int.
!“Safety Code For Portable Air Tools” (B186.1) available
from: www.ansi.com
!“Safety Requirement For Hand-Held Non-Electric Power
Tools” available from: European Committee for
Standardization, www.cenorm.be
Air Supply And Connection Hazards
!Air under pressure can cause severe injury.
!Always shut off air supply, drain hose of air pressure and
disconnect tool from air supply when not in use, before
changing accessories or when making repairs.
!Never direct air at yourself or anyone else.
!Whipping hoses can cause serious injury. Always check for
damaged or loose hoses and fittings.
!Do not use quick disconnect couplings at tool. See
instructions for correct set-up.
!Whenever universal twist couplings are used, lock pins
must be installed.
!Do not exceed maximum air pressure of 90 psi (6.2 bar) or
as stated on tool nameplate.
Entanglement Hazards
!Keep away from rotating drive.
!Do not wear jewelry or loose clothing.
!Choking can occur if neckwear is not kept away from tool
and accessories.
!Scalping can occur if hair is not kept away from tool and
accessories.
!Avoid direct contact with accessories during and after use.
Gloves will reduce the risk of cuts or burns.
!Use only proper accessory retainers (see parts list). Use
deep sockets wherever possible.
Projectile Hazards
!Always wear impact-resistant eye and face protection when
involved with or near the operation, repair or maintenance
of the tool or changing accessories on the tool.
!Be sure all others in the area are wearing impact-resistant
eye and face protection.
!Even small projectiles can injure eyes and cause blindness.
!Use only impact wrench sockets and accessories in good
condition. Sockets in poor condition or hand sockets and
accessories used with impact wrenches can shatter.
!Always use the simplest hook-up possible. Long, springy
extension bars and adapters absorb impact power and
could break. Use deep sockets wherever possible.
!Never operate the tool off of the work. It may run too fast
and cause the accessory to be thrown off the tool.
!Serious injury can result from over-torqued or under-
torqued fasteners, which can break, or loosen and
separate. Released assemblies can become projectiles.
Assemblies requiring a specific torque must be checked
using a torque meter.
Note: So-called "click" torque wrenches do not check for
potentially dangerous over-torque conditions.
Workplace Hazards
!Slip/Trip/Fall is a major cause of serious injury or death.
Beware of excess hose left on the walking or work surface.
!High sound levels can cause permanent hearing loss. Use
hearing protection as recommended by your employer or
OSHA regulation (see 29 CFR part 1910).
!Maintain a balanced body position and secure footing.
!Be in control of the throttle at all times. Do not get caught
between the tool and the work.
!Repetitive work motions, awkward positions and exposure
to vibration can be harmful to hands and arms. If
numbness, tingling, pain or whitening of the skin occurs,
stop using the tool and consult a physician.
!Avoid inhaling dust or handling debris from the work
process which can be harmful to your health. Use dust
extraction and wear respiratory protective equipment when
working with materials which produce airborne particles.
!Proceed with care in unfamiliar surroundings. Be aware of
potential hazards created by your work activity. This tool is
not insulated for coming into contact with electric power
sources.
!Some dust created by power sanding, sawing, grinding,
drilling and other construction activities contains chemicals
known to the State of California to cause cancer and birth
defects or other reproductive harm. Some examples of
these chemicals are:
- Lead from lead based paints
- Crystalline silica bricks and cement and other masonry
products
- And Arsenic and chromium from chemically-treated
rubber
Your risk from these exposures varies, depending on how
often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work
with approved safety equipment, such as dust masks that
are specially designed to filter out microscopic particles.
Additional Safety Topics
!This tool and its accessories must not be modified.
!This tool is not recommended for use in explosive
atmospheres.
!Operators and maintenance personnel must be physically
able to handle the bulk, weight and power of the tool.
!For professional use only.