Chore-Time Turbo-Cool Service manual

Turbo-Cool™ Stand-Off Kit
Installation Instruction Manual
(supplement to MV1644, Turbo-Cool™ System Instruction Manual)
All warranties and safety issues are covered in the Base Manual, part number MV1644;
Turbo-Cool™ System Installation manual.
MV1609-109 6/99
Planning Information
1. Know the length of the Pad system (5' increments).
2. If installed, remove the existing inlet curtain from the wall.
3. Check the building grade/slope. The maximum allowable slope is 1-1/2'' per
pad system.
Note: When working with an existing structure it may require additional
planning to the recommendations in this supplement.
MV1609DOctober 2007

Recommended Framing and Installation
Table 2. Recommended Framing Materials
1 2 x 4 Treated (optional 2 x 6)
2 2 x 6 Treated-Optional 2 x 8 Treated
3 Approximately 20'' overhang on sump end.
4 Chalkline
C
2
4
1
3
D
A
B
E
MV1609-006 6/99
4
Table 1. Inside Framing Dimensions
Pad Height A. B. C. D. E.
36''
Pad Length
+ 2-1/8''
43''
9/16""
44-3/4''
1-1/16"
48'' 55'' 56-3/4''
60'' 67'' 68-3/4''
72'' 79'' 80-3/4''
Figure 1. Framing Detail
1. Install 2 x 4 and 2 x 6 framing to building
according to Table Dimensions.
2. Snap a chalk line on the bottom 2 x 6 Figure 1-
Item C, 9/16'' from the top edge going downward.
3. Measure upward from the chalk line on bottom 
2 x 6 using the measurement according to Ta ble 1,-
Item D, then snap a chalk line.
Recommended Framing and Installation Turbo Cool Stand-Off Kit Installation Manual
2MV1609D
Important! Secure the bottom 2 x 6 with lag bolts or proper concrete studs.
All 2 x 4s are to be secured with screws (not provided).
Do NOT secure the lumber with nails!
Install bottom mounting 2 x 6 approximately 3'' below the curtain opening to allow
for an adequate seal between the curtain and the building.
Once framing is completed, install the Inlet Curtain.
Note: It is recommended to pull the curtain up to assure the Tunnel Inlet is
fully open.
Top Covers
1609-3 6/99
Figure 2. Top Cover
Install top covers to framing.
Start first cover from sump end. Align holes in top cover as shown in Figure 1,
Dim E. 
Aligned on the chalk line 1-1/16'' from inside edge of side 2 x 4, then mount cover
to top 2 x 4.
End Panels
M V968-008 6/99
Bolt
Nut
Washer
Washer
Figure 3.
End Panel
1. Put the End Panels together using 1/4-20 hardware supplied. Be sure to adjust for
proper height of system. (End panels for 48'', 60'' and 72'' are adjustable. The 36''
systems have one piece End Panels.)
2. Install the End Panel to the Top Cover using 1/4-20 hardware.
3. Level end panel and lag to 2 x 4.

Bottom Brackets
1609-4 6/99
1609-7 6/99
20"
15"
15" Bracket Spacing Typical
Part Description
1 End Panel
2 Bottom End Bracket (to be reversed on non-sump end.)
A Side 2 x 4
B 2 x 6 Mounting Board
C 2 x 6 Trough Mounting Board
BC
A1
2
Figure 6. Bottom Bracket Spacing.
Figure 4. Sump End Figure 5. Non-Sump End
A
2
1
B
C
Figure 7. Bottom Bracket Connection Lag Bolt Placement Part No.
1 Lag Bolt top and bottom 41561
2 Trough Mounting 2 x 6
3 Bottom Bracket 43831
MV1609-020 10/00
1
32
Turbo Cool Stand-Off Kit Installation Manual Bottom Brackets
MV1609D 3
Important! Put lag bolt in the top and the bottom of the Bottom Bracket, as shown
in Figure 7.
1. First Install Bottom Bracket on sump end, by aligning the Bottom Bracket with
side panels, see Figure 4.
2. Bottom Bracket should align with chalkline, see Figure 1, Dim C.
3. Install Bottom Brackets every 15'' except for non-sump end, shown in Figure 6.
4. Reverse the Bottom Bracket at the non-sump end and mount as shown in Figure 5.
5. Install trough mounting 2 x 6’s the full length of system using Lag Screws
provided, shown in Figure 7. Use 2X Connecting Brackets (Item 1, Figure 8) to
join the 2 x 6s together.
1609-1 6/99
Figure 8. Connect 2 x 6’s with 2X Connector Brackets
Lag Bolt Placement Part No.
1 2X Connector Bracket 44379
1

Bottom Covers
Bottom Covers Turbo Cool Stand-Off Kit Installation Manual
4MV1609D
1. Install Bottom Cover Plates with 1/4-20 hardware supplied.
2. Ribs of Bottom Cover to be coned up. Shown in Figure 9.
3. Center, Bottom Covers from bracket to bracket.
1609-5 6/99
Bottom Covers Part No.
1 Overlapped Bottom Covers 43833
2 Bolt Overlapped pieces together
1
2
1
Figure 9. Bottom Cover Installation
Support Braces
Put Support Braces together using 1/4-20 hardware. Be sure to adjust Support Braces
for proper height of system 36; 48-60-72.
The Support Braces are to be installed with self taping screws, (supplied with kit),
behind the splash plates and pipe hangers, as shown in Figure 10.
Lag bolt the bottom of the Support Brace to the trough mounting 2 x 6.
1609-2 6/99
Figure 10. Close-up View of Support Brace Installation
Support Brace Placement Part No.
1 Support Braces 43834
2 Pipe Hangers 43884
1
2
1
2
Note: All splash plates, end panels, and pipe hangers are to be fastened with
self tapping screws provided with the Stand Off Kit.
Note: Install braces every
60"at every other pipe
hanger

Extension Kit Part Numbers
Turbo Cool Stand-Off Kit Installation Manual Extension Kit Part Numbers
MV1609D 5
If extending a Turbo-Cool™ System use the appropriate Stand-off Kits to achieve the
length needed along with the apporopriate end Kit. See the following for Kit part
numbers.
Kits for 3’ Turbo-Cool™ Stand-off
20’ Extension Kit (44397)
Description Part No.
Bottom Cover Plate 43833
Top Cover Bracket 43832
Bottom Bracket 43831
Support Spacing Brace 44389
Hardware Package 44381
End Kit (44377)
Description Part No.
36" LH Turbo-Cool Panel 44380-1
36" RH Turbo-Cool Panel 44380-2
Bottom Bracket 43831
Hardware Package 44378
5’ Extension Kit (44398)
Description Part No.
Bottom Cover Plate 43833
Top Cover Bracket 43832
Bottom Bracket 43831
Support Spacing Brace 44389
2X Connecting Bracket 44379
Hardware Package 44014
Kits for 4’,5’,and 6’ Turbo-Cool™ Stand-off
20’ Extension Kit (44298)
Description Part No.
Bottom Cover Plate 43833
Top Cover Bracket 43832
Bottom Bracket 43831
Support Spacing Brace 43834
Support Spacing Brace 43884
Hardware Package 44381
End Kit (43999)
Description Part No.
Upper LH Turbo-Cool Panel 43836-1
Lower LH Turbo-Cool Panel 43837-1
Upper RH Turbo-Cool Panel 43836-2
Lower RH Turbo-Cool Panel 43837-2
Bottom Bracket 43831
Hardware Package 44012
5’ Extension Kit (44001)
Description Part No.
Bottom Cover Plate 43833
Top Cover Bracket 43832
Bottom Bracket 43831
Support Spacing Brace 43834
Support Spacing Brace 43884
Hardware Package 44014
2X Connecting Bracket 44379

Note: The original, authoritative version of this manual is the [English] version produced by CTB,
Inc. or any of its subsidiaries or divisions, (hereafter collectively referred to as "CTB"). Subsequent
changes to any manual made by any third party have not been reviewed nor authenticated by CTB.
Such changes may include, but are not limited to, translation into languages other than [English], and
additions to or deletions from the original content. CTB disclaims responsibility for any and all
damages, injuries, warranty claims and/or any other claims associated with such changes, inasmuch
as such changes result in content that is different from the authoritative CTB-published [English]
version of the manual. For current product installation and operation information, please contact the
customer service and/or technical service departments of the appropriate CTB subsidiary or division.
Should you observe any questionable content in any manual, please notify CTB immediately in
writing to: CTB Legal Department, P.O. Box 2000, Milford, IN 46542-2000 USA.
Revisions to this Manual
Page No. Description of Change
5 Added Kit Part Numbers
Various Added Part numbers to Bom’s
Contact your nearby Chore-Time distributor or representative for additional parts and information.
CTB Inc.
P.O. Box 2000 • Milford, Indiana 46542-2000 • U.S.A.
Phone [phone] • Fax [phone]
E-Mail: [email protected] • Internet: http//www.ctbinc.com
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