Clarke Contractor CON1500RDV Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
LS1215
ROTARY HAMMER DRILL
MODEL NO: CON1500RDV
PART NO: 6479605

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INTRODUCTION
Thank you for purchasing this CLARKE Hammer Drill. The CRD1500RDV is
designed for general drilling/masonry drilling/chiselling/drill & hammer use in
trade and light industrial applications.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
INVENTORY
1 Blow-moulded Case 9 150 mm x 12 mm TCT Drill Bit
2 1500 Watt Rotary Hammer 10 Dust Shield Cup
3 Side Handle Assembly (fitted) 11 13 mm Keyed Chuck
4 Depth Stop Rod 12 SDS+ Chuck Adaptor (fitted to 13
mm chuck and including L.H.T.
retaining screw)
5 250 mm Bull Point Chisel 13 Chuck Key
6 250 mm x 20 mm Flat Chisel 14 Pin Wrench
7 150 mm x 8 mm TCT Drill Bit 15 Accessory Storage Box
8 150 mm x 10 mm TCT Drill Bit 16 Pot of Grease (for SDS+ Chuck & Bit
Shanks)

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SAFETY PRECAUTIONS
WORK AREA
1. Keep work area clean and well lit. Cluttered and dark areas invite
accidents.
2. Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
ELECTRICAL SAFETY
1. Avoid body contact with earthed or grounded surfaces such as pipes,
radiators, ranges or refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
2. Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.
3. When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock.
PERSONAL SAFETY
1. Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in personal injury.
2. Use safety equipment. Always wear eye protection. Safety equipment such
as dust mask, non-skid safety shoes, or hearing protection used for
appropriate conditions will reduce personal injuries.
3. Avoid accidental starting. Ensure the switch is in the off position before
connecting to the power supply.
4. Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
WARNING: READ ALL INSTRUCTIONS. FAILURE TO FOLLOW ALL
INSTRUCTIONS LISTED BELOW MAY RESULT IN ELECTRIC SHOCK, FIRE AND/
OR SERIOUS INJURY. THE TERM “POWER TOOL” IN ALL WARNINGS LISTED
BELOW REFERS TO YOUR HAMMER DRILL.

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5. Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
POWER TOOL USE AND CARE
1. Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at the
rate which it was designed.
2. Do not use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and
must be repaired.
3. Disconnect the power before making any adjustments, changing
accessories, or storing power tools. Such preventive safety measures
reduce the risk of starting the power tool accidentally.
4. Store idle tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power
tool. Power tools are dangerous in the hands of untrained users.
5. Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tools
operation. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Poorly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
7. Use the power tool and accessories in accordance with these instructions
and in the manner intended for the particular type of power tool, taking
into account the working conditions and the work to be performed. Use of
the power tool for operations different from intended could result in a
hazardous situation.
SERVICE
1. Have your power tool serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of the power
tool is maintained.

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SAFETY SYMBOLS
ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.
Read instruction
manual before use
Wear dust mask
Class 2 Double
Insulated
Wear ear defenders
CE Mark Wear safety glasses
Weee Directive

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ELECTRICAL CONNECTIONS
Before switching the product on, make sure that the voltage of your electricity
supply is the same as that indicated on the rating plate. Connecting it to any
other power source may cause damage.
If it is necessary to change the fuse in the plug, the fuse cover must be refitted.
If the fuse cover becomes lost or damaged, the plug must not be used until a
suitable replacement is obtained.
If the plug has to be changed due to damage, a replacement should be
fitted, following the wiring instructions shown below. The old plug must be
disposed of as insertion into a mains socket could cause an electrical hazard.
If the colours of the wires in the power cable of this product do not correspond
with the markings on the terminals of your plug, proceed as follows.
• The wire which is
coloured Blue must be
connected to the
terminal which is
marked Nor coloured
Black.
• The wire which is
coloured Brown must
be connected to the
terminal which is
marked Lor coloured
Red.
We strongly recommend that this machine is connected to the mains supply via
a Residual Current Device (RCD)
If in any doubt, consult a qualified electrician. DO NOT attempt any repairs
yourself.
This symbol indicates that this is a Class II product, and does not require
an earth connection.
WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS
SUPPLY.
WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE
COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
BLUE = NEUTRAL BROWN = LIVE
Plug must be BS1363/A approved.
Always fit
Ensure that the outer sheath of
Neutral
(Blue)
Live
(Brown)
a 5 Amp
the cable is firmly held by the clamp
fuse

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OVERVIEW
NO DESCRIPTION NO DESCRIPTION
1 SDS Chuck 6 Speed Control
2 Rotation Stop Switch 7 Motor
3 Grease Port Cover 8 Front Handle
4 Trigger 9 Depth Stop
5 Hammer Action Selector

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BEFORE USE
POSITIONING THE FRONT HANDLE
The front handle can be positioned
left, right or centre as required.
1. Loosen the handle by twisting it
clockwise (when viewed from
above).
2. Rotate the handle to the required
position.
3. Secure the handle by twisting it
anticlockwise (when viewed from
above).
FITTING THE DEPTH STOP
The depth stop is fitted within the
front handle and can only be used if
this handle is fitted.
1. To install the depth stop, undo the
thumbscrew until the depth stop
can be passed through the
opening.
2. To set the depth stop, release the
thumbscrew and slide the rod in
and out to the required position.

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INSERTING A DRILL BIT / CHISEL
The chuck clamps SDS drill bits and chisels without the need for a chuck key.
1. Pull back the collar and Insert the
bit.
• Turn the bit in the chuck until it
latches.
2. Release the collar to lock in
place.
3. Check by pulling the bit to see if it
is locked in place.
IMPORTANT: Always clean the shaft
of the drill bit before inserting into the chuck.
IMPORTANT: Do not allow dust or debris inside the chuck as this will cause
problems in the future.
REMOVING A BIT
1. Slide the collar to the rear and pull the bit out the chuck.
CAUTION: WHEN REMOVING A BIT FROM THE DRILL, REMEMBER THAT IT
MAY BE EXTREMELY HOT. EITHER ALLOW IT TO COOL DOWN FIRST OR USE
INDUSTRIAL GLOVES TO REMOVE THE BIT.

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SELECTING THE OPERATING MODE
HAMMER ACTION SELECTOR
1. With the drill not operating, set the
hammer action selector to the
required setting.
• Left - Hammer Assisted Drilling
• Right - Drill Only
IMPORTANT: When using the
“hammer action” you only need to
apply light pressure. Too much pressure will place unnecessary load on the
motor. Check the drill bits regularly, re-sharpen or replace if required.
ROTATION ON/OFF SELECTOR
Some jobs require the chuck to
remain stationary yet still have the
hammer effect, such as chiselling
concrete, plaster etc.
• Set the rotation selector to the
right for “no rotation”.
• Set the rotation selector to the
left for “normal rotation”.
CAUTION: THESE OPERATIONS SHOULD ONLY BE PERFORMED WHEN THE
DRILL IS AT A COMPLETE STOP.
Mode Hammer Action selector Rotation selector
Drill Only Drill Only ON
Hammer Drill Hammer Assisted Drilling ON
Hammer only (no rotation) Hammer Assisted Chiselling OFF

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SPEED SELECTOR
The speed may be pre-selected by
turning the variable speed control
from 1 to 6.
FITTING THE STANDARD CHUCK
1. Pull back locking sleeve and hold
it back.
2. Insert the standard chuck.
3. Release the chuck collar.
NOTE: Make sure the chuck is secure
before use.
INSERTING A STANDARD DRILL BIT INTO NON-SDS CHUCK
1. Use the chuck key to open the chuck by rotating the chuck key
anticlockwise until the jaws are open sufficiently to take the drill bit.
2. Place the drill bit in the jaws of the chuck as far as it will go.
3. Use the chuck key to tighten the chuck and secure the drill.
CAUTION: DO NOT USE THE
STANDARD CHUCK IN HAMMER
MODE

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USING THE DRILL
BEFORE STARTING WORK
1. Before drilling into walls and floors etc., check first that there are no hidden
electrical cables, gas or water pipes etc.
2. Check the mains voltage before plugging in and switching on.
3. Ensure the work area is as hazard free as possible.
STARTING WORK
1. Select and install the bit to be used. See page 9.
2. If required, adjust the front handle for the most comfortable position. See
page 8.
• Always hold the drill securely and use the auxiliary handle as shown.
3. Set the required operating mode. See page 10.
4. Set the required speed. See page 11.
5. When drilling vertically overhead,
fit the rubber dust collector shown
onto the drill bit.
6. Position the tool against the
surface to be drilled and pull the
trigger switch.
• If using the hammer action, do
not start the drill until the tool is
in contact with the work
surface.
STOPPING WORK
1. Release the trigger and wait until the bit has stopped before placing the
drill on any surface

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DRILLING TIPS
• Always use sharp, good quality drill bits. The performance of your drill is
dependant on the quality of the bits used.
• After drilling material to the full depth, do not simply pull out the drill but
maintain chuck rotation to ease withdrawal.
• Reduce the pressure on the drill bit when it is about to break through. This
will prevent the drill from jamming.
• If drilling a large hole, first drill a pilot hole using a smaller drill bit.
• Always apply pressure to your drill bit in a straight line and, where
possible, at right angles to the workpiece.
• When drilling in metal, the materials being drilled can become hot. To
reduce overheating use a suitable cooling lubricant. No cooling
lubricant is necessary when drilling cast iron or brass as they should be
drilled dry.
• When drilling metal, the harder the metal the slower the drill speed.
Similarly, the bigger the drill bit the slower the speed.
• To prevent the drill bit from slipping when starting to drill a hole in metal,
use a centre punch to make an indentation at the start point.
• Always start drilling at a slow speed to prevent the drill from slipping out
of the pop mark or indent, gradually increasing speed until the optimum
cutting speed is achieved whilst maintaining a MODERATE pressure
ONLY. NEVER force the drill bit into the work. This will overheat the tip and
cause it to dull very quickly.
• When drilling in wood, clamp a piece of scrap wood to the underside of
the material to avoid splintering.
• Large holes should be drilled with wood augers, flat wood bits or hole
saws.

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MAINTENANCE AND SERVICING
BEFORE USE
1. Ensure all fixing screws remain tight to ensure the drill is in safe working
condition.
2. Inspect the power cable to ensure it is free from cracks, bare wires etc.
CLEANING
1. Ensure all air ventilation slots are clear of blockages, (use compressed air to
clean the machine if possible).
2. After use, clean all dust and swarf from the drill.
3. Clean the exterior of the drill with a soft cleaning cloth. Never use any
chemicals or harsh abrasives to clean the tool.
• Avoid using solvents when cleaning plastic parts; most plastics are
susceptible to damage from various types of commercial solvents.
GEARBOX GREASE
After extensive use, grease may be added to the hammer drill mechanism via
the grease port cover.
1. Remove the grease port cover
using the wrench supplied.
2. Apply sufficient grease to cover
all visible moving parts
• DO NOT overfill the gearbox.
3. Replace the grease port cover
and hex bolts before using the drill
again.
• All other bearings etc, in this
tool are lubricated with sufficient high grade lubricant for the tools
lifetime under normal operating conditions, therefore no further
lubrication is necessary.
• There are no other user serviceable parts in this machine. Refer to your
CLARKE dealer if internal maintenance is required.
WARNING: MAKE SURE THAT THE DRILL IS SWITCHED OFF AND
DISCONNECTED FROM THE MAINS SUPPLY BEFORE STARTING ANY
CLEANING OR MAINTENANCE PROCEDURES.

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SPECIFICATIONS
Voltage and Frequency 230Vac~ 50Hz -1ph
Rated Input Power 1500 Watts
Electrical Class II
IP Rating IP20
Chuck capacity/type SDS Plus
13mm keyed chuck adapter
Rotational Speed 200 -750 rpm
Impact Rating 650 - 3000 (blows/min)
Maximum Drilling Capacity: Wood 40 mm
Steel 13 mm
Concrete 36 mm
Sound
Pressure Level
Rotary hammer 96.66 dB LpA
Chiselling hammer 95.86 dB LpA
Sound Power
Level
Rotary hammer 107.66 dB LWA
Chiselling hammer 106.66 dB LWA
Vibration Main Handle Front Handle
Rotary hammer 8.338 m/s27.758 m/s2
Chiselling hammer 19.581 m/s215.644 m/s2
Weight (drill only) 5.95 kg
Dimensions (LxHxW) 410 x 259 x 144 mm
Duty Cycle classification S1 Continuous

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PARTS DIAGRAM

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PARTS LIST
NO DESCRIPTION NO DESCRIPTION
001 Front Cover 033 O Ring
002 Circlip 034 Locating Washer
003 Washer 035 Circlip
004 Chuck Sleeve 036 Oil Seal
005 Spring 037 Crank Shaft Case
006 Cylinder Case 038 Grease Port Cover
007 Bolt 039 O Ring
008 Spring Washer 040 Small Bevel Gear
009 Flat Washer 041 Pin
010 O Ring 042 Bearing
011 Guard Ring Sleeve 043 Washer
012 Steel Ball 044 Needle Bearing
013 O Ring 045 Core
014 Second Striker 046 Spring
015 O Ring 047 Steel Ball
016 Ram 048 Second Gear
017 Circlip 049 Circlip
018 Grease Seal 050 Washer
019 Washer 051 Circlip
020 Bearing 052 Clutch
021 Steel Ball 053 Disc Spring
022 Cylinder 054 Washer
023 Key 055 Bearing
024 Circlip 056 Crankshaft
025 Bevel Gear 057 Steel Ball
026 Seal Strip 058 Bearing
027 Piston Pin 059 Circlip
028 Piston 060 Circlip
029 Connecting Rod 061 First Gear
030 Needle Bearing 062 Spring
031 Rubber Ring 063 Spindle
032 Sleeve Block 064 Wear Ring

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Please quote the reference TMCCON1500RDV001 onwards. e.g. Front Handle
will be TMCCON1500RDV117.
065 Needle Bearing 099 Power Cable
066 Screw 100 Cable Sheath
067 Lock Plate 101 Cable Clamp
068 Screw 102 Self-tapping Screw
069 Stop Plate 103 Capacitor
070 Gear Case 104 Switch
071 Eccentric Shaft 105 Inductor
072 Circlip 106 Anti-vibration Ring
073 Striking Fork 107 Self-tapping Screw
074 Pin 108 Right Handle
075 Spring 109 Speed Control
076 Screw 110 Clamp Collar
077 Knob 111 Thumbscrew
078 Knob Spring 112 Front Handle Clamp
079 Locating Piece 113 Nut
080 Screw 114 Depth Stop Clamp
081 Screw 115 Bolt
082 Switch Knob 116 Straight Pin
083 Bearing 117 Front Handle
084 Rotor 118 Depth Stop
085 Bearing 119 Grease Pot
087 Air Deflector 120 Dust Cap
088 Stator 121 Spanner
089 Motor Housing 122 Anti-vibration Bolt
090 Label 123 Anti-vibration Washer
091 Screw 124 Anti-vibration Spring
092 Carbon Brush
093 Brush Holder
094 Label
095 Screw
096 Bottom Cover
097 Self-tapping Screw
098 Left Handle
NO DESCRIPTION NO DESCRIPTION

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DECLARATION OF CONFORMITY