Clarke X-pro CAT158 Installation and operation manual

OPERATING & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC0217
1/2”REVERSIBLE AIR DRILL
MODEL NO: CAT158
PART NO: 3120172

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INTRODUCTION
Thank you for purchasing this CLARKE Reversible Air Drill.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
Please keep these instructions for future reference.
IMPORTANT
Please read all of the safety and operating instructions carefully before using
this product. The following safety symbols are to be found on the machine.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
Read this instruction
booklet carefully
before use.
Wear ear protection
Wear eye protection .

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GENERAL SAFETY RULES
WORK ENVIRONMENT
1. Keep the work area clean and tidy.
2. Dress appropriately - Do not wear loose clothing or jewellery. Tie long hair
out of the way.
3. Keep children and visitors away - Do not let children handle the drill.
4. Do not operate the drill where there are flammable liquids or gases.
USE OF AIR POWERED TOOLS
1. Stay alert and use common sense - do not operate the drill when you are
tired or under the influence of alcohol, drugs or medication.
2. Always wear eye protectors when using the drill - Eye protection must
provide protection from flying particles from the front and the side.
3. Always wear ear protectors when using the drill.
4. Do not overreach - Keep proper footing and balance at all times.
5. Never use any type of bottled gas as a source of power for the drill.
6. Do not connect the air supply hose with your finger on the trigger.
7. Do not exceed the maximum pressure for the drill 90 psi / 6.2 bar.
8. Check hoses for leaks or worn condition before use and ensure that all
connections are secure.
9. Keep the air supply hose away from heat, oil and sharp edges.
10. Do not use this drill for any other purpose than that described in this
manual.
11. Do not fit this drill to any stand or clamping device that may damage it.
12. Do not carry out any alterations or modifications to this drill.
13. Always disconnect from the air supply when:
• Performing any maintenance
• The drill is not in use.
• The drill will be left unattended.
CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN
PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

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• Moving to another work area.
• Passing the drill to another person.
14. Never use the drill if it is defective or operating abnormally.
15. The drill should be serviced if required by qualified service personnel.
16. Avoid damaging the drill for example by applying excessive force of any
kind.
17. ALWAYS maintain the drill with care. Keep it clean for the best and safest
performance.
18. Quick change couplings should not be located at the air tool. They add
weight and could fail due to vibration.
19. Do not force or misuse the drill. It will do a better and safer job at the rate
for which it was designed.
20. Do not remove any labels. Damaged labels should be replaced.
21. This drill vibrates with use. Vibration may be harmful to your hands or arms.
Stop using the drill if discomfort, a tingling feeling or pain occurs. Seek
medical advice before resuming use.
TRANSPORTATION
1. Never carry the drill by the air supply hose.
2. Never carry the drill with your finger on the trigger.

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OVERVIEW
NO DESCRIPTION NO DESCRIPTION
1 Auxiliary Handle 4 Air Exhaust Outlet
2 Forward/Reverse Switch 5 Trigger
3 1/4” BSP female air inlet 6 Keyless Chuck

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THE COMPRESSED AIR SUPPLY
AIR SUPPLY REQUIREMENTS
• Use only clean, dry, regulated compressed air as a power source.
• Air compressors used with the tool must comply with the appropriate
European Community Safety Directives.
• A build-up of moisture or oil in the air compressor will accelerate
wear and corrosion in the tool. ensure any moisture is drained from
the compressor daily and the inlet filter is kept clean.
• If an unusually long air hose is required, (over 8 metres), the line
pressure or the hose inside diameter may need to be increased.
• The air hose must be rated at least 150% of the maximum operating
pressure of the air tool.
• A typical air line layout is shown above. If an automatic in-line filter/
regulator is used, it will keep the air tool in good condition, but
should be regularly checked and topped up with oil. SAE 10 oil
should be used and the lubricator adjusted to approx 2 drops per
minute.
WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU
ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF
COMPRESSORS AND A COMPRESSED AIR SUPPLY.

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• The minimum hose diameter should be 5/16”(8mm) ID and fittings
should have the same internal dimensions.
• Never exceed the maximum operating pressure for the tool. It is
recommended that air pressure to this tool does not exceed 90 psi
at the tool when running. Higher pressures and unclean air will
shorten the life of the tool due to faster wear and is a possible safety
hazard.
BEFORE USE
NOTE: Ensure the air supply is turned off.
1. Remove the protective plug from
the air inlet and connect a suitable
hose as shown.
2. Connect the other end of the hose
to the compressed air supply.
3. Turn on the air supply and check
for air leaks. Rectify any found
before proceeding.
• PTFE tape may be useful for
sealing threaded connections.
4. If required, connect an in-line mini oiler to the drill.
• A mini oiler helps to prolong the life of any air tool.
5. If a mini-oiler is not being used, run a few drops of oil through the tool
before use. It can be entered through the airline inlet or via the hose at the
nearest connection to the air supply.
6. A gauze filter is fitted within the air inlet. Ensure this filter is always in place
and is kept clean. An air line is connected to the adapter, preferably via a
quick release coupling (not supplied).
7. Ensure the trigger is NOT depressed when connecting the air line.
• Your drill is now ready for use
• You can fit a whip hose with a quick fit coupling if required
(available from your Clarke dealer.)
WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU
ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF AIR
COMPRESSORS AND A COMPRESSED AIR SUPPLY.

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FITTING THE HANDLE
The drill is supplied with an auxiliary
handle. To install it proceed as follows.
1. Slide the clamping ring over the
body of the drill, ensuring it rests
against the flat shoulder shown.
2. Twist the handle to tighten the
clamping ring around the drill
body.
• The handle can be rotated to
any position around the drill by
loosening the handle and adjusting its position.
INSERTING/REMOVING THE DRILL BIT
1. Open the chuck jaws by gripping
the lower part of the chuck and
turning the upper part counter-
clockwise by hand.
• The direction of twist is
embossed on the upper chuck
body.
2. Place the drill bit in the jaws of the
chuck as far as it will go.
3. Close the chuck jaws and tighten
to grip the drill bit by turning the upper chuck clockwise by hand while
holding the lower part.
4. Make sure that the chuck jaws are fully closed and that the drill bit is held
firmly.
5. Your drill is now ready for use.

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OPERATION
OPERATING THE DRILL
1. Squeeze the trigger to start the
drill.
2. Release the trigger to stop the drill.
3. To change the direction of rotation
move the lever behind the trigger
from F to R.
4. Always ensure the drill has stopped
before putting it down.
DISCONNECTING THE AIR SUPPLY
1. Do not disconnect the air supply hose until the air supply has been shut
down and the compressed air released from the hose.
• Refer to the compressor instruction manual for the procedure to shut
down and release the compressed air.
2. Once the pressure has been released, disconnect the air supply hose from
the drill.
MAINTENANCE
Please note that factors other than the drills condition may effect its operation
and efficiency, such as reduced compressor output, excessive drain on the
airline, moisture or restrictions in the air-line, or the use of connectors of
improper size or poor condition which will reduce air supply.
DAILY
1. Before use, drain water from the air-line and compressor.
2. Lubricate the drill daily for optimum performance. Use a high quality airline
oil either via a lubricator in the air supply system or by placing a few drops
into the air inlet immediately before use. This should be carried out
regardless of whether or not an in-line lubricator is used.
WARNING: MAKE SURE THAT THE DRILL IS DISCONNECTED FROM THE AIR
SUPPLY BEFORE STARTING ANY CLEANING OR MAINTENANCE
PROCEDURES.

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CLEANING & OVERHAUL
1. Keep the drill clean and free from debris.
2. If the drill becomes sluggish and the air supply is of good quality, it may be
necessary to replace worn or damaged parts.
3. Grit or gum deposits in the
mechanism may eventually
reduce efficiency. This condition
can be corrected by cleaning the
air inlet filter and flushing out the
drill with gum solvent oil or an
equal mixture of SAE No10 oil and
paraffin.
4. Failing this, the drill should be
disassembled, thoroughly
cleaned, dried and reassembled.
You may prefer to take the drill to your CLARKE dealer if internal
maintenance is required.
STORAGE
If the drill is to be stored or is idle for longer than 24 hours, run a few drops of
Clarke air-line oil into the air inlet and depress the trigger in order to lubricate
the internal parts.
When not in use, the drill should be disconnected from the air supply and
stored in a dry place out of the reach of children. Avoid storing in a damp
environment.
ACCESSORIES
A wide range of accessories is available including filter/regulators, lubricators,
high-pressure hoses (5 to 50 metres) etc.
Contact your CLARKE dealer for further information or CLARKE International
Service Department on 01992 565333.
**Clarke Air Line Oil (part no. 3050825) is available from your CLARKE dealer.

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TROUBLESHOOTING
SYMPTOM PROBLEM SOLUTION
Tool runs at normal
speed but slows down
under any load.
1. Excessive pressure on
drill.
2. Motor parts worn.
3. Worn or sticking
mechanism due to
lack of lubricant.
1. Reduce the force
applied to the drill.
2. Return to Clarke dealer
for repair.
3. Drip air tool lubricating
oil into air inlet. Allow oil
to soak moving parts
before using.
Tool runs slowly. Air flows
weakly from exhaust.
1. Motor parts jammed
with gum/dirt.
2. Regulator in closed
position.
3. General airflow
blocked by dirt.
1. Examine inlet air filter for
cleanliness.
2. Adjust regulator to open
position.
3. Operate tool in short
bursts.
Tool will not run. Air flows
freely from exhaust.
1. Motor vanes stuck
due to buildup of
foreign material.
1. Disconnect air supply
and rotate tool assembly
manually.
2. Try operating tool in
short bursts.
3. Tap motor housing gently
with a rubber mallet.
4. Drip a few drops of air
tool lubricating oil into air
inlet to soak moving
parts.
Tool will not shut off. 1. O-rings damaged or
ill-fitting in seat.
1. Return to Clarke dealer
for repair.

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PARTS DIAGRAM

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PARTS LIST
No Description No Description
1 Main Housing 22 Front Plate
2 Bolt 23 Bushing
3 Muffler Cover 24 Middle Gear
4 Gasket 25 Minor Gear
5 Air Inlet 26 Pin
6 O-ring 27 Gear Carrier
7 O-ring 28 Primary Gear
8 Valve Stem 29 Spindle
9 O-ring 30 Gear Ring
10 Screw 31 Bearing
11 Forward/Reverse Lever 32 Clamp Nut
12 Spring 33 Washer
13 Set Screw 34 Keyless Chuck
14 Trigger 35 Set Screw
15 Gasket 36 Copper Ring
16 Bearing 37 Soft Grip
17 Rear Plate 38 Auxiliary Handle
18 Rotor 39 Trigger Nut
19 Rotor Blade 40 Trigger Spring
20 Cylinder 41 Handle Grip
21 Bolt

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SPECIFICATION
Please note that the details and specifications contained herein are correct
at the time of going to print. However CLARKE International reserve the right to
change specifications at any time without prior notice.
Model Numbers CAT158
Part Number 3120172
Min. Hose Size (ID) 8 mm (5/16”)
Chuck Size 1.5 - 13 mm
Operating Pressure 90 psi (6.2 bar)
Air Consumption 6.5 cfm (max load)
No Load Speed 700 rpm @ 90psi
Air Inlet Size 1/4“ BSP Female
Sound Pressure Level (LpA dB) 77 dB(A)
Sound Power Level (LwA dB) 88 dB(A)
Vibration Levels 1.36 m/s2
Vibration Uncertainty K 1.5
Weight 1.7 kg

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DECLARATION OF CONFORMITY