Clarke Woodworker VRS1 Manual

0604
Part No. 6460200
MODEL No. VRS1
Part No. 6262035
VERTICAL RECIPROCATING SANDER
VERTICAL RECIPROCATING SANDER
OPERATING AND MAINTENANCE
INSTRUCTIONS

Please note that the details and specifications contained herein are correct at the time of going to
print. However CLARKE International reserve the right to change specifications at any time without
prior notice. Always consult the machines data plate
CLARKE GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period
of 12 months from the date of purchase. Please keep your receipt as proof
of purchase.
This guarantee is in alid if the product is found to ha e been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not affect your statutory rights.
Please read these instructions carefully before operating the tool
Thank you for purchasing this CLARKE Vertical Reciprocating Sander .
Your new sander is designed for DIY use only.
Before using the machine, please read this manual thoroughly and carefully follow all
instructions gi en. This is for your own safety and that of others around you, and is also to
help you achie e a long and trouble free ser ice from your new tool.
PARTS & SERVICE TEL: [phone]
or e-mail as follows:
PARTS: Parts clarkeinternational.com
SERVICE: Service clarkeinternational.com
38 LGVRS1038 Strip Nut M6 2
39 LGVRS1039 Knob 1
40 LGVRS1040 Hex Nut M6 1
41 LGVRS1041 Bracket II of Worktable 1
42 LGVRS1042 Bracket III of Worktable 1
43 LGVRS1043 Cross Head Screw M8 x 16 2
44 LGVRS1044 Dust Collect Cover 1
45 LGVRS1045 Hex Nut M5 4
46 LGVRS1046 Cap Screw M5 x 30 2
47 LGVRS1047 Left Core Axle of Worm Wheel 1
48 LGVRS1048 Worm Wheel 1
49 LGVRS1049 Worm Stand 1
50 LGVRS1050 Right Core Axle of Worm Wheel 1
51 LGVRS1051 Hex Bolt M6 x 16 4
52 LGVRS1052 Fix Frame For Motor 1
53 LGVRS1053 Hex Nut M8 5
54 LGVRS1054 Hex Bolt M8 x 25 7
55 LGVRS1055 Lock Washer 8mm 7
56 LGVRS1056 Left Hand Hex Nut M8 2
57 LGVRS1057 2 Convex Washer 1
58 LGVRS1058 2 Sand Drum 1
59 LGVRS1059 2 Rubber Drum 1
60 LGVRS1060 2 Rubber Drum Washer 1
61 LGVRS1061 Connecting Rod 1
62 LGVRS1062 Key 5 x 5 x50 1
67 LGVRS1067 3/4 Washer 2
68 LGVRS1068 3/4 Sand Drum 1
69 LGVRS1069 3/4 Rubber Drum 1
70 LGVRS1070 3/4 Connecting Rod 1
76 LGVRS1076 Countersunk Screw ST3 5 x 12 10
77 LGVRS1077 Washer Nut M8 4
78 LGVRS1078 Rubber Foot 4
79 LGVRS1079 Switch Seat 1
80 LGVRS1080 Bottom Guard 2
81 LGVRS1081 3-1/2 Core Table Insert 1
90 6262250 # 3/4 Arbor 1
91 6262255 # 1 Arbor #
92 6262260 # 1-1/2 Arbor #
93 6262265 # 1-3/4 Arbor #
94 6262270 # 2 Arbor 1
95 6262275 # 3 Arbor #
NOTE: parts marked # are accessories and can be obtained from your nearest CLARKE
dealer.
PARTS LIST Cont
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Accessories
A wide range of tools and accessories is a ailable from your nearest CLARKE dealer, for
further information, contact your nearest dealer, or telephone CLARKE International Sales
department on 01992 565300.

Guarantee ...................................................................................... 1
Specifications.................................................................................. 2
Spare Sanding Slee es etc ............................................................ 3
Safety Precautions.......................................................................4/5
Electrical Connections ................................................................... 6
Assembly Instructions .................................................................. 7/8
Changing Sanding Slee es/Arbors ............................................... 9
Operation ...................................................................................... 10
Maintenance ................................................................................ 10
Parts Diagram (Stand) .................................................................. 11
Parts Diagram (Machine) ............................................................. 12
Parts List ................................................................................... 13/14
Model: .......................................................................................VRS-1
Part No: ................................................................................6262035
Power Rating: ........................................................................... 370w
Fuse Rating: ............................................................................. 5amp
Speed: ............................................................................... 1400 rpm
Weight: .......................................................................................30Kg
Oscillations: .............................................................................60/min
Oscillation Tra el: ....................................................................24mm
Table Size:.....................................................................370 x 370mm
Dimensions (Machine): .....................................370 x 370 x 600mm
Dimensions (With Stand): ................................470 x 470 x 1050mm
CONTENTS Page
Item Part Number Description Qty
PARTS LIST
1 LGVRS1001 Stand 1
1a LGVRS1001a Upper Bracket - Outer 2
1b LGVRS1001b Upper Bracket - Lower 2
1c LGVRS1001c Stand Leg 4
1d LGVRS1001d Hex Nut M8 28
1e LGVRS1001e Flat Washer 8mm 52
1f LGVRS1001f Cross Head Screw M8 x 16 24
1g LGVRS1001g Foot 4
1h LGVRS1001h Hex Bolt M8 x 25 4
1i LGVRS1001i Washer Nut M8 4
2 LGVRS1002 Flat W asher 4mm 12
3 LGVRS1003 Cross Head Screw M4 x 12 4
4 LGVRS1004 Switch 1
5 LGVRS1005 Hex Nut M4 1
6 LGVRS1006 Lock Washer 1
7 LGVRS1007 Retaining Ring 1
8 LGVRS1008 Motor 1
9 LGVRS1009 Motor Shaft Key 5 x 5 x 50 1
10 LGVRS1010 Set Screw M6 x 5 2
11 LGVRS1011 Worm 1
12 LGVRS1012 Retaining Ring 55mm 1
13 LGVRS1013 Retaining Ring 32mm 1
14 LGVRS1014 Bearing 80106 1
15 LGVRS1015 Hex Bolt M8 x 75 1
16 LGVRS1016 Flat W asher 5mm 4
17 LGVRS1017 Rock Arm Pin Bolt 2
18 LGVRS1018 Rock Arm 2
19 LGVRS1019 Guide Column 1
20 LGVRS1020 Shuttle Axle Sleeve 1
21 LGVRS1021 Shuttle Axle 1
22 LGVRS1022 Spring Dowel 4 x 30 1
23 LGVRS1023 Bearing 61804 1
24 LGVRS1024 2-3/8 Core Table insert 1
25 LGVRS1025 2 Core Table Insert 1
26 LGVRS1026 1-1/4 Core Table Insert 1
27 LGVRS1027 Countersunk Screw M5 x 10 2
28 LGVRS1028 Spring Dowel 3 x 8 1
29 LGVRS1029 Work Table 1
30 LGVRS1030 Cross Head Screw M5 x 6 8
31 LGVRS1031 Dust Cover 1
32 LGVRS1032 Hex Bolt M8 x 20 8
33 LGVRS1033 Flat W asher 8mm 21
34 LGVRS1034 Cross Head Screw M6 x 20 2
35 LGVRS1035 Flat W asher 6mm 7
36 LGVRS1036 Bracket I of Worktable 1
37 LGVRS1037 Hex Bolt M8 x 16 4
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SPECIFICATIONS

REPLACEMENT ARBORS and SANDING SLEEVES
Arbor
Size Part Number
¾ 6262250
1 6262255
1½ 6262260
1¾ 6262265
2 6262270
3 6262275
Sanding Sleeve Packs of 5
Size ength 60 grit Part Number
¾ 90mm 6262100
1 90mm 6262115
1½ 140mm 6262130
1¾ 140mm 6262145
2 140mm 6262160
3 140mm 6262175
Size ength 80 grit Part Number
¾ 90mm 6262105
1 90mm 6262120
1½ 140mm 6262135
1¾ 140mm 6262150
2 140mm 6262165
3 140mm 6262180
Size ength 120 grit Part Number
¾ 90mm 6262110
1 90mm 6262125
1½ 140mm 6262140
1¾ 140mm 6262155
2 140mm 6262170
3 140mm 6262185
PARTS DIAGRAM (Machine)
PARTS & SERVICE TEL: [phone]
or e-mail as follows:
PAR TS: Parts clarkeinternational.com
SERVICE: Service clarkeinternational.com
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SAFETY PRECAUTIONS
WARNING:
As with all machinery, there are certain hazards involved with their operation
and use. Exercising respect and caution will considerably lessen the risk of
personal injury. However, if normal safety precautions are overlooked or
ignored, personal injury to the operator or damage to property, may result.
1. ALWAYS Learn the machines applications, limitations and the specific potential
hazards peculiar to it. Read and become familiar with the entire
operating manual.
2. ALWAYS use a face or dust mask if operation is particularly dusty.
3. ALWAYS check for damage. Before using the machine, any
damaged part, should be checked to ensure that it will operate
properly, and perform its intended function. Check for alignment of
mo ing parts, breakage of parts, mountings, and any other condition
that may affect the machines operation. Any damage should be properly repaired
or the part replaced. If in doubt, DO NOT use the machine. Consult your local dealer.
4. ALWAYS disconnect the tool/machine from the power supply before ser icing and
when changing accessories.
5. ALWAYS wear safety goggles, manufactured to the latest European Safety Standards.
E eryday eyeglasses do not ha e impact resistant lenses, they are not safety glasses.
6. ALWAYS keep work area clean. Cluttered areas and benches in ite accidents.
7. ALWAYS ensure that adequate lighting is a ailable. A
minimum intensity of 300 lux should be pro ided. Ensure
that lighting is placed so that you will not be working in your
own shadow.
8. ALWAYS keep children away. All isitors should be kept a
safe distance from the work area, especially whilst operating
the machine.
9. ALWAYS maintain machine in top condition. Keep tools/machines
clean for the best and safest performance. Follow maintenance
instructions.
10. ALWAYS handle with extreme care do not carry the tool/machine
by its electric cable, or yank the cable to disconnect it from the
power supply.
11. ALWAYS ensure the switch is off before plugging in to mains. A oid accidental starting.
12. ALWAYS concentrate on the job in hand, no matter how tri ial it may seem. Be aware
that accidents are caused by carelessness due to
familiarity.
13. ALWAYS keep your proper footing and balance at all
times dont o erreach. For best footing, wear rubber
soled footwear. Keep floor clear of oil, scrap wood, etc.
PARTS DIAGRAM (Stand)
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IMPORT NT:
T he use of parts other than CLARKE replacement parts may result in safety hazards,
decreased tool performance and may invalidate your warranty

14. AL WAYS wear proper apparel. Loose clothing or jewellery may
get caught in mo ing parts. Wear protecti e hair co ering
to contain long hair .
15. ALWAYS use recommended accessories, the use of improper
accessories could be hazardous.
16. AL WAYS remo e plug from electrical outlet when adjusting,
changing parts or working on the machine.
17. NEVER operate machine while under the influence of drugs, alcohol or any medication.
18. NEVER lea e machine running unattended, turn power off.
Do not lea e the machine until it comes to a complete stop.
19. NEVER force the machine, it will do a better and safer job at
the rate for which it was designed.
20. NEVER use power tools in damp or wet locations or expose
them to rain. Keep your work area well illuminated.
21 DO NOT use in explosi e atmosphere (around paint,
flammable liquids etc). A oid dangerous en ironment.
ADDITIONAL PRECAUTIONS FOR VERTICAL SANDER
1. ALWAYS use genuine replacement sanding slee es.
2. DO NOT use the machine if the electric cable, plug or motor is in poor condition.
3. DO NOT let the entilation slots in the machine become blocked.
4. Replacement sanding slee es are a ailable from your CLARKE dealer .
5. Ensure the sanding slee e is fully secured before use.
6. Switch the machine OFF immediately the task is completed.
7. Ne er stand on the machine. serious injury could occur if the machine is tipped o er.
8. Sanding of Lead based paint is not recommended, contaminated dust could result
in lead poisoning.
Additionally, please keep these instructions in a safe place for future reference.
OPERATION
Before starting the machine, AL WAYS inspect for damaged or worn parts etc. Any defects
should be rectified before continuing. Also ensure the machine table is completely clear,
i.e. there are no tools etc left on the machine that could come into contact with the
sanding slee e when the machine is switched ON, this could cause the tool to fly off, and
possibly lead to personal injury.
The sander is designed for use with wood and plastic materials ONLY . Sanding metal and
abrasi e materials could be hazardous.
Before starting work, select the correct size arbor and sanding slee e for the work to be
carried out, and fit as explained on page 9.
Sanding
1. To switch ON, press the switch co er (see fig. 9) in and
slide in direction of arrow, this will expose the ON/OFF
buttons, Push the ON button, (green button I). DO
NOT close the co er as this will switch the machine OFF
again.
NOTE : in case of emer ency, close the switch cover quickly,
cover will latch down and motor will be switched OFF. To
switch OFF normally, press OFF button, (red button O),
always close cover to prevent accidental startin .
2. Allow the motor to reach full speed before offering work to the sanding slee e.
3. Once the machine has reached full speed, slowly offer the workpiece to the sanding
slee e.
NOTE: the sandin sleeve rotates in a clockwise direction, therefore the workpiece should
be worked from ri ht to left, otherwise if fed from the other direction, the rotation force,
tends to throw the material away from the sandin sleeve.
MAINTENANCE
Clean the machine regularly using soft brush and clean cloth only.
Always inspect the tool before use, and ensure it is in top condition.
Ensure all air ents are clear.
Check the power cable to ensure it is sound and free from cracks, bare wires etc.
A oid using sol ents when cleaning plastic parts, most plastics are susceptible to damage
from the arious types of commercial sol ents.
All bearings etc, in this tool are lubricated with a sufficient amount of high grade lubricant
for the tools lifetime under normal operating conditions, therefore no further lubrication is
required.
DUST EXTRACTION
The sander is pro ided with a dust extraction facility, where a acuum extractor may
be connected to the 50mm outlet at the rear of the machine, note howe er, that this
does not preclude the user from wearing a face mask to pre ent the inhalation of dust
particles.
It is an EEC requirement that a dust extraction facility be pro ided on power tools,
howe er, due to the nature of the tool, some of the dust produced will be forced into the
surrounding atmosphere, and will not be collected.
Fig. 9
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his machine must be wired up in accordance with the following colour code:
BLUE - NEU RAL
BROWN - LIVE
GREEN/YELLOW - EAR H
 Connect the BLUE coloured cord to the plug terminal marked N
 Connect the BROWN coloured cord to the plug terminal marked L
 Connect the GREEN/YELLOW coloured cord to the plug terminal marked E
If this appliance is fitted with a plug which is moulded on
to the electric cable (i.e. non-rewireable) please note:
1. The plug must be thrown away if it is cut from the
electric cable. There is a danger of electric shock if it
is subsequently inserted into a socket outlet.
2. Ne er use the plug without the fuse co er fitted.
Fuse Rating
The fuse in the plug must be replaced with one of the same rating (13 amps) and this
replacement must be appro ed to BS1362.
If in doubt, consult a qualified electrician. Do not attempt any electrical repairs yourself.
Cable Extension
Always use an appro ed cable extension suitable for the power rating of this tool (see
specifications), the conductor size should also be at least the same size as that on the
machine, or larger. When using a cable reel, always unwind the cable completely.
3. Should you wish to replace a detachable fuse carrier, ensure that the correct
replacement is used (as indicated by marking or colour code).
4. Replacement fuse co ers can be obtained from your local dealer or most electrical
stockists.
IMPORTANT:
If a cable extension is needed, it is essential to comply with the following data.
Voltage Extension length Cable section
230v Up to 20m 2. mm
2
230v From 20 to 0m 4mm
2
This product is fitted with a standard 13 amp, 230 olt (50Hz), BS 1363 plug, for connection
to a standard, domestic electrical supply. Should the plug need changing at any time,
ensure that a plug of identical specification is used.
ELECTRICAL CONNECTIONS
WARNING ! THIS APPLIANCE MUST BE EARTHED
Handle
B
Screws
Front Cover
CHANGING SANDING SLEEVES
Ensure the machine is switched off and isolated from the power supply by remo ing the
plug from the 13amp socket, then proceed as follows.
To Remove Old Sleeve
1. Grasp and hold the sanding slee e, loosen the nut on
top of the arbor using 14mm spanner in a clockwise
direction (see Fig. 5).
2. Slide old sanding slee e off arbor in direction of arrow
A (see Fig. 6).
Clean sawdust accumulation from arbor and
surrounding areas.
To Fit New Sleeve
1. Slide new slee e onto arbor, in direction B until it is flush
with the top of the rubber cylinder.
2. Grasp and hold the sanding slee e as abo e, tighten
the nut in anticlockwise direction. Do Not O ertighten,
tighten sufficiently to hold the slee e without slipping.
NOTE: If sandin sleeves become difficult to remove or install,
apply french chalk/talcum powder on the inside of the sleeve
before installin onto the arbor.
CHANGING ARBORS
Ensure the machine is switched off and isolated from the power supply by remo ing the
plug from the 13amp socket, then proceed as follows.
1. Loosen and remo e two screws (see Fig. 7).
2. Remo e front co er to expose Arbor base and
spindle (see Fig. 8).
3. Using two 17mm open ended spanners, one on
the spindle and the other on the arbor base.
Holding the spindle, unscrew the arbor in clockwise
direction and remo e, store safely.
4. It may be necessary to change the table insert for the
chosen arbor, this is done by simply remo ing two
retaining screws, lift out insert, fit new insert, ensure it is lined up on
locating pin, refit retaining screws.
NOTE: it is important to fit an insert as close as possible to the
size of the arbor with sandin sleeve fitted.
4. Select required arbor and fit in re erse order.
5. Refit front co er and retain in place with screws
remo ed earlier.
WARNING
NEVER operate the sander with any covers removed
Fig. 7
Fig. 5
Fig. 6
Fig. 8
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ASSEMBLY
Before starting check contents of carton and inform Clarke International of any shortages
immediately.
Check List
1. Sander.
2. Stand.
a. Legs ................................................................................................................... 4off
b. Cross members ................................................................................................ 4off
c. Feet ................................................................................................................... 4off
d. ¾ arbor complete with sanding slee e .................................................... 1off
e. Table inserts ..................................................................................................... 4off
f. 2 arbor complete with sanding slee e fitted (Fitted in sander) ........... 1off
g. Bag containing fixing nuts, screws and washers ...................................... 1off
3. Operating Instructions.
NOTE: the cross members are not all identical, there are two variations and two of each,
they can be reco nised by the sin le holes at each end on the top of each cross member,
these holes are different distances from the ends, (see Fi . 2 & 3 on pa e 8).
Fig. 1
a
bc
d
e
f
g
24 off 4 off 28 off 28 off
A B C D
ASSEMBLY Cont
Assemble stand as follows
1. Fit two legs to each of the cross members with single
holes 12mm from ends (see Fig. 2), using 6 off screws
(A), 6 off washers (C) and 6 off nuts (D), per assy,
finger tight at this stage only.
NOTE: le s must be fitted on the outside of the cross member
(see Fi . 2).
2. Fit other cross members with single holes 29mm from
ends to leg assemblies (see Fig. 3) using, 6 off screws
(A), 6 off washers (C) and 6 off nuts (D) per cross
member, finger tight only.
Again the legs must be outside of the cross members, and
second cross member must sit on top of the first cross
member fitted, otherwise the holes will not line up correctly.
Once all screws are fitted finger tight, stand the assy on a
flat surface, proceed to tighten all screws, checking as
you do the assy remains square and stable.
Once all screws are fully tightened, turn the assy upside
down and fit the rubber feet as follows.
1. check and adjust if necessary all four foot assys
are set as shown in Fig. 4.
Ensure the nut washer is wound right down, finger
tight is adequate.
2. Remo e nut and washer.
3. fit one foot assy to each leg, Do Not O ertighten.
Fit stand assy to sanding machine
1. Carefully turn the sander upside down on a clean flat
surface.
2. Position the stand assy upside down onto the machine base.
3. Using 4 bolts (B), 4 washers (C) and 4 nuts (D), fasten stand to the machine,
one bolt on each corner, Do Not fully tighten until all four bolts are fitted finger
tight.
4. Carefully with assistance turn the completed assy onto its feet.
5. Fit required arbor, see page 9, changing sanding sheets/changing arbors.
Before using the machine, it is necessary to remo e all the protecti e grease from the
table etc using a suitable cleaning/degreasing agent, ALWAYS follow manufacturers
instructions.
12mm approx
29mm approx
Fig. 4
Fig. 3
Fig. 2
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