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Wen 65910 User manual

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Copyright 2025 Manuals.Online. All Rights Reserved.

10-INCH
DRUM SANDER
Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease
of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If
you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
IMPORTANT:
NEED HELP? CONTACT US!
Have product questions? Need technical support?
Please feel free to contact us at:
800-232-1195
[email protected]
WENPRODUCTS.COM
(M-F 8AM-5PM CST)
Model # 65910
bit.ly/wenvideo
For replacement parts visit
WENPRODUCTS.COM
NOTICE: Please refer to wenproducts.com for the most up-to-date instruction manual.
TABLE OF CONTENTS
2
3
4
6
7
8
9
10
14
18
19
22
24
26
30
TECHNICAL DATA
Model Number:
Motor:
Drum Speed:
Sandpaper Speed:
Conveyor Feed Speed:
Maximum Workpiece Width:
Minimum Workpiece Width:
Maximum Workpiece Height:
Minimum Workpiece Height:
Minimum Workpiece Length
Sandpaper Width:
Sandpaper Length:
Sanding Drum Size:
Dust Port Diameter:
Floor-To-Table Height
Assembled Dimensions:
Weight:
65910
120V, 60Hz, 10.5A
1440 RPM (50Hz)
2300 FPM
0 to 10 FPM
9-7/8 in. (250mm)
3/4 in. (19mm)
3-1/8 in. (80mm)
3/16 in. (5mm)
4-3/4 in. (120mm)
3-1/4 in. (82mm)
62-1/2 in. (1585mm)
5-1/8 x 10-1/4 in. (132 x 260mm)
3.9 in. (100 mm)
27-1/8 in.
28-3/8 x 23-1/4 x 47-1/4 in.
159 lbs
Technical Data
Safety Introduction
General Safety Rules
Electrical Information
Specific Rules for Drum Sanders
Know Your Drum Sander
Unpacking
Assembly
Preparation
Operation
Adjustments
Maintenance
Troubleshooting
Exploded View and Parts List
Warranty Statement
2
NOTE: Your drum sander is compatible with the WEN 28200
10 ft. dust hose and the WEN 28221 20 ft. dust hose, available at
wenproducts.com.
Sandpaper may be purchased from wenproducts.com by searching
the product model number.
SAFETY INTRODUCTION
Hello! Thank you for purchasing the WEN Drum Sander. Safe operation of this power tool requires that you read
and understand this operator’s manual and all labels affixed to the tool. Safety is a combination of common sense,
staying alert, and knowing how your tool works.
The purpose of the following safety symbol is to attract your attention to possible dangers. We don’t want any of
our beloved WEN customers accidentally injuring themselves. The safety symbols and the explanations with them
deserve your careful attention and understanding.
SAFETY ALERT SYMBOL: INDICATES DANGER, WARNING, OR CAUTION. This may be
used in conjunction with other symbols. Always follow the safety precautions to reduce the risk of fire,
electric shock and personal injury. Please note that the safety warnings do not by themselves eliminate
any danger. These instructions and warnings are not substitutes for proper accident prevention measures.
WARNING: Do not attempt to operate this tool until you have thoroughly read and understood all instructions,
safety rules, etc., contained in this manual. Failure to comply can result in accidents involving fire, electric shock,
or serious personal injury. Save this operator’s manual and review it frequently to maximize safety for both yourself
and others.
3
WARNING: Dust generated from certain materials can be hazardous to your health. Always operate
the tool in a well-ventilated area and wear a dust mask. Use dust collection systems when processing
wood and plastics. Dust extractors or dust bags must not be connected when processing metals.
PERSONAL SAFETY
1. Stay alert. Watch what you are doing and use common sense when operating a power tool. Do not use a power
tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while op-
erating power tools may result in serious personal injury.
2. Do not wear loose clothing, gloves, neckties, or jewelry (rings, watches, etc.) when operating the tool. Inappropri-
ate clothing and items can get caught in moving parts and draw you in. Always wear non-slip footwear and tie back
long hair.
3. Use personal protective equipment. Always wear safety goggles at all times that comply with ANSI Z87.1. Use ear
protection such as plugs or muffs during extended periods of operation. Wear work gloves to protect your hands.
Wear a face mask or dust mask to fight the dust.
4. Keep proper footing and balance at all times and do not overreach when operating the power tool.
Safety is a combination of common sense, staying alert and knowing how your item works.
SAVE THESE SAFETY INSTRUCTIONS.
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instruc-
tions may result in electric shock, fire and serious injury. To avoid mistakes and serious injury, do not
plug in your tool until the following steps have been read and understood.
WORK AREA SAFETY
1. Keep work area clean and well lit. Cluttered or dark areas invite accidents. Do not work on floor surfaces that are
slippery with sawdust or wax. Keep the ground clear of tripping hazard.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.
Power tools create sparks which may ignite the dust or fumes.
3. Keep bystanders at a safe distance from the work area. Never allow children or pets near the tool.
ELECTRICAL SAFETY
1. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric
shock.
2. Power tool plugs must match the outlet. Never modify the plug in any way. Modified plugs with non-matching
outlets will increase the risk of electric shock.
3. Check all power supplies periodically. Do not use defective cords. Damaged or entangled cords increase the risk
of electric shock.
4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges or moving parts.
GENERAL SAFETY RULES
4
POWER TOOL USE AND CARE
1. Avoid accidental start-ups. Make sure the power switch is in the OFF position before connecting the plug to a
power source or carrying the tool.
2. Check power tool for damaged parts. Check for misalignment of moving parts, jamming, breakage, improper
mounting, or any other conditions that may affect the tool’s operation. Do not use the power tool if the switch does
not turn ON/OFF. Any part that is damaged should be properly repaired or replaced before use.
3. Do not force the tool to do a job for which it was not designed. Always use the correct tool/accessory for the job
and follow instructions to prevent a hazardous situation.
4. Never stand on the tool. Serious injury could occur if the tool is tipped over or if parts of the tool are unintention-
ally contacted.
5. Remove adjustment tools. Always make sure all adjustment tools or wrenches are removed from the tool before
turning on the power tool.
6. Keep guards in place and in working order before operating the tool. All protection and safety devices must be
in place after completing repair and maintenance procedures.
7. Never leave a running tool unattended. Do not leave the tool until it has come to a complete stop.
POWER TOOL MAINTENANCE
1. Always disconnect the power cord plug from the electrical outlet when making adjustments, changing parts, or
storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
2. Maintain power tools properly. Safely store power tools out of the reach of children. Always keep tools clean and
in good working order. Follow instructions for lubricating and changing accessories.
3. Use only identical replacement parts. Use of any other part can cause personal injury and damage to the tool.
Only have your power tool serviced by a qualified repair person.
CALIFORNIA PROPOSITION 65 WARNING
This product and some dust created by power sanding, sawing, grinding, drilling, and other construction activities
may contain chemicals, including lead, known to the State of California to cause cancer, birth defects, or other re-
productive harm. Wash hands after handling.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies depending on how often you do this type of work. To reduce your exposure
to these chemicals, work in a well-ventilated area with approved safety equipment such as dust masks specially de-
signed to filter out microscopic particles.
GENERAL SAFETY RULES
5
ELECTRICAL INFORMATION
GROUNDING INSTRUCTIONS
IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of least resistance
for an electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an
equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is
properly installed and grounded in accordance with ALL local codes and ordinances.
DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the outlet, have the proper outlet installed by a
licensed electrician.
IMPROPER CONNECTION of the equipment grounding conductor can result in electric shock. The conduc-
tor with the green insulation (with or without yellow stripes) is the equipment grounding conductor. If repair or
replacement of the electric cord or plug is necessary, DO NOT connect the equipment grounding conductor to a
live terminal.
WARNING: This tool is for indoor use only. Do not expose to rain or use in damp locations.
GUIDELINES AND RECOMMENDATIONS FOR EXTENSION CORDS
Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy
enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting
in loss of power and overheating. The table below shows the correct size to be used according to cord length and
nameplate ampere rating. When in doubt, use a heavier cord. The smaller the gauge number, the heavier the cord.
Make sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord
or have it repaired by a qualified person before using it. Protect your extension cords from sharp objects, excessive
heat and damp/wet areas.
Use a separate electrical circuit for your tools. This circuit must not be less than a #12 wire and should be protected
with a 15 A time-delayed fuse. Before connecting the motor to the power line, make sure the switch is in the OFF
position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a
lower voltage will damage the motor.
WARNING: This tool must be grounded while in use to protect the operator from electric shock.
AMPERAGE REQUIRED GAUGE FOR EXTENSION CORDS
25 ft. 50 ft. 100 ft. 150 ft.
10.5A 16 gauge 16 gauge 14 gauge 12 gauge
CHECK with a licensed electrician or service personnel if you do not com-
pletely understand the grounding instructions or whether the tool is properly
grounded.
USE ONLY THREE-WIRE EXTENSION CORDS that have three-pronged
plugs and outlets that accept the tool’s plug as shown in Fig. A. Repair or re-
place a damaged or worn cord immediately.
CAUTION: In all cases, make certain the outlet in question is properly ground-
ed. If you are not sure, have a licensed electrician check the outlet.
Fig. A
6
AMPERAGE REQUIRED GAUGE FOR EXTENSION CORDS
25 ft. 50 ft. 100 ft. 150 ft.
10.5A 16 gauge 16 gauge 14 gauge 12 gauge
SPECIFIC RULES FOR DRUM SANDERS
1. INSPECT THE TOOL. Before operation, check the tool for any damage or missing parts. Make sure all adjust-
ments are correct and all connections are tight. Do not use the tool if any part is missing or damaged. Check the
conveyor belt to make sure there is no debris or sawdust between components. Never sand with the sanding drum
cover open or safety guards removed.
2. PERSONAL SAFETY. Never put any body parts into the dust port or close to the sanding drum, as serious in-
jury may occur. Always keep hands at a safe distance from the sanding drum when feeding the workpiece.
3. STANDING POSITION. To avoid serious injury from kickback, do not stand in line with the infeed or outfeed
sides of the sander. Keep your body to the side of the sanding path.
4. INSPECT YOUR WORKPIECE. The sander is designed to sand only natural wood products or man-made
products made from natural wood fiber. Make sure the workpiece is free from nails, knots, screws, stones or other
foreign objects, as they may eject from the sander at a high speed and injure the operator. There should be no loose
knots and as few tight knots as possible in the stock.
5. DEPTH OF CUT. The sander can only remove 1/32 inches (0.8mm) of materials or less in each pass. Attempt-
ing to take greater depth of cut than 1/32 inches could result in kickback that can cause serious personal injury and
machine damage.
6. WORKPIECE DIMENSIONS. To maintain stable operation, do not sand materials shorter than 4-3/4 inches
(120mm) or narrower than 3/4 inches (19mm).
7. WORKPIECE QUANTITY. Never sand two or more workpieces side-by-side. No two workpieces are exactly
the same thickness. One of them may be shot out from the sander at high speed and cause injury.
8. WORKPIECE SUPPORT. Support the workpiece properly during operation. Insufficient support could cause
the workpiece to kick back. Maintain control of the workpiece on both the infeed and outfeed sides of the sander at
all times. Work with another person if necessary to support the workpiece on both ends of the machine.
9. WORKPIECE FEED RATE. Set the proper feed rate for your purposes. Setting the feed rate too fast may cause
kickback during operation.
10. FEEDING THE WORKPIECE. Allow the sanding drum to reach full speed before feeding the workpiece.
The workpiece can only be fed from the infeed side against the rotation direction of the drum. Carefully hold the
workpiece on the conveyor and ease it into the sander. Do not force feed the workpiece through the machine. Do
not try to back the workpiece from the infeed table.
11. MAKING ADJUSTMENTS. Always turn off the machine and disconnect from the power source before mak-
ing adjustments or changing sandpaper.
12. SANDPAPER INSTALLATION. Make sure the sandpaper is attached correctly according to the instructions.
Improperly installed sandpaper could come loose during operation and damage the workpiece and the machine.
7
KNOW YOUR DRUM SANDER
Use the diagram below to become familiarized with the components and controls of your drum sander. If you have
any questions or concerns, please contact our Customer Service at (800) 232-1195, M-F 8-5 CST or email us at
[email protected].
Sanding Drum Motor
Conveyor Motor
Cutting Depth Pointer
Height Adjustment Wheel
Circuit Breaker
Carrying Handles
ON/OFF Switch
with Safety Key
Feed Rate Dial
Variable Speed
Conveyor Belt
Drum Cover
Belt Tracking Adjustment
Wheels
Stand
Height Lock Knob
Dust Collection Port
8
UNPACKING
Carefully unpack all items from the box. Do not discard the packaging until the machine is completely assembled.
Check all parts and compare against the list below. If any part is damaged or missing, please contact our customer
service at (800) 232-1195, M-F 8-5 CST or email [email protected].
Parts
1. Drum Sander Assembly x1
2. Short Top Brace 14-5/8" x2
3. Long Top Brace 17-1/4" x2
4. Short Bottom Brace 20-1/4" x2
5. Long Bottom Brace 23-1/8" x2
6. Legs x4
7. Feet Pads x4
8. Wheel Brackets x2
9. Wheels x2
10. Wheel Axle x1
11. Lifting Handle Assembly x2
12. Height Adjustment Wheel x1
13. Dust Port x1
PACKING LIST
98
12
2
S1 S3 S5 S7
S2 S6
S8 S10 S12
S11 S13
S14
S9
S4
10
1
67
13
5
3
11
4
Hardware
S1. Carriage Bolts M8-1.25 x 12 (Stand) x32
S2. Lock Nuts M8-1.25 (Stand and Wheels) x36
S3. Hex Bolts M8-1.25 x 16 (Wheels) x4
S4. Cotter Pins 4 x 20mm (Wheels) x2
S5. Flat Head Screws M6-1 x 10 (Handles) x4
S6. Lock Nuts M6-1 (Handles) x4
S7. Hex Bolts M10-1.5 x 30 (Sander) x4
S8. Flat Washer 10mm (Sander) x4
S9. Hex Nuts M10-1.5 (Sander) x4
S10. Acorn Nut M12-1.75 (Handwheel) x1
S11. Large Washer 12mm (Handwheel) x1
S12. Crescent Wrench 11/13mm x1
S13. Hex Wrench 5mm, 6mm x2
S14. Holding Pin (Changing Sandpaper) x1
9
ASSEMBLY
STEP 1: ASSEMBLING THE STAND (Fig. 1)
1. Place the 4 top braces upside down on a flat sur-
face to form a rectangle.
2. Attach the 4 legs to the top braces using (16) M8-
1.25 x 12 carriage bolts and (16) M8-1.25 lock nuts.
The legs should be on the outside of the braces.
Hand tighten all fasteners.
NOTE: There are two types of corner legs: one
type with handle-mounting holes just below the up-
per support mounting holes, the other with wheel-
mounting holes on the bottom of each leg. Make
sure that the short braces connect legs of matching
styles.
3. Attach the 4 bottom braces to the lower brace
mounting holes of the 4 legs with the remaining (16)
M8-1.25 x 12 carriage bolts and (16) M8-1.25 lock
nuts. Hand tighten all fasteners.
4. Slide the 4 feet pads onto the bottom of the 4 legs.
5. Turn the stand over, square up the braces and
legs, then fully tighten all fasteners using a crescent
wrench or ratcheting socket wrench.
Feet Pads (x4)
Long Top Braces (x2) Short Top Braces (x2)
Short Bottom Braces (x2)
Long Bottom Braces (x2)
M8-1.25 x 12
Carriage Bolts (x32)
M8-1.25
Lock Nuts (x32)
Legs (x2)
Fig. 1
WARNING: To avoid injury from accidental startups, do not plug in the drum sander until all assembly
and preparation procedures have been completed.
Wheel Mount Legs
Handle Mount Legs
10