Cleco 823150PT Installation and operating instructions

Operation & Service Manual
823150PT
01/03/2014
8 Series
Auto-Start Screwdriver
8 XX CH XX - XX X X
Series
8 = Tool Series
Tool Type
S = Non-Reversible Screwdriver
RS = Reversible Screwdriver
Torque Control Mechanism
CH = Auto-Start
Handle Style
-- = Inline (Push to Start)
P = Pistol Grip (Push to Start)
PT = Pistol Grip (Push & Trigger Start)
Output Speed
5 20
7 30
10 40
Generation
-- = First
B = Second
Output Drive
-- = Finder Type
Q = Quick Change Chuck
For additional product information visit our website at http://www.apextoolgroup.com

2
For your safety and the safety of others, read and under-
stand the safety recommendations and operating instruc-
tions before operating a screwdriver.
Always wear protective equipment:
For additional information on eye protection and face
protection, refer to Federal OSHA Regulations, 29 Code
ofFederalRegulations,Section1910.133.,EyeandFace
Protection, and American National Standards Institute,
ANSIZ87.1,OccupationalandEducationalEye andFace
Protection. Z87.1 is available from the American National
Standards Institute, Inc., 11 West 42nd Street, New York,
N.Y. 10036.
Hearing protection is recommended in high noise areas
85 dBA or greater. The operation of other tools and
equipmentinthearea,reflectivesurfaces,processnoises
and resonant structures can substantially contribute to,
and increase the noise level in the area. Excessive air
pressure above 90 PSIG or worn motor components can
also increase sound level emitted by tool. Proper hearing
conservation measures, including annual audiograms
andtrainingintheuseandfitofhearingprotectiondevices
may be necessary. For additional information on hearing
protection,refertoFederal Regulations,Section1910.95,
Occupational Noise Exposure, and American National
Standards Institute, ANSI S12.6, Hearing Protectors.
Cleco screwdrivers are designed to operate on 90 psig
(6.2 bar) maximum air pressure. If the tool is properly
sized and applied, higher air pressure is unnecessary.
Excessive air pressure increases the loads and stresses
onthetoolparts,sockets,andfastenersandmayresultin
breakage. Installation of a filter-regulator-lubricator in the
air supply line ahead of the tool is recommended.
Safety Recommendations
Before the tool is connected to the air supply, check the
throttleforproper operation(i.e.,throttlemovesfreelyand
returns to closed position). Being careful not to endanger
adjacentpersonnel,cleartheairhoseofaccumulateddust
and moisture. Before connecting a tool to the air hose,
removing a tool from service or changing bits, make sure
the air line is shut off and drained of air. This will prevent
thetoolfromoperatingifthethrottleisaccidentlyengaged.
Tools with clutches can stall if adjusted over maximum
power output of tool, or if there is a drop in air pressure.
Operator must then resist stall torque until throttle is
released.
Higher torque screwdrivers can be equipped with grip
sleeves and dead handles. Tool balance arms are avail-
abletoabsorbthetorque reaction of the tool while balanc-
ing the weight of the tool for improved ergonomic applica-
tions.
Poor quality fasteners and bits can cause vibration during
run down. Use quality fasteners and bits.
Some individuals may be susceptible to disorders of the
hands and arms when performing tasks consisting of
highly repetitive motions and/or exposure to extended
vibration. Cumulative trauma disorders such as carpal
tunnel syndrome and tendonitis may be caused or aggra-
vated by repetitious, forceful exertions of the hands and
arms. Vibration may contribute to a condition called
Raynaud'sSyndrome.These disorders develop gradually
over periods of weeks, months, and years. It is presently
unknown to what extent exposure to vibrations or repeti-
tive motions may contribute to the disorders. Hereditary
factors, vasculatory or circulatory problems, exposure to
cold and dampness, diet, smoking and work practices are
thought to contribute to the conditions.
WARNING!
Impact resistant eye protection
must be worn while operating
or working near this tool.
CAUTION!
Personal hearing protection is
recommended when operating
or working near this tool.
CAUTION !
Repetitive work motions and/or vibration
may cause injury to hands and arms.
Use minimum hand grip force consistent
with proper control and safe operation.
Keep body and hands warm and dry.
Avoid anything that inhibits blood circulation.
Avoid continuous vibration exposure.
Keep wrists straight.
WARNING
!
Avoid repeated bending of wrists and hands.

3
Safety Recommendations
Work gloves with vibration reducing liners and wrist sup-
ports are available from some manufacturers of industrial
work gloves. Tool wraps and grips are also available from
anumber of different manufacturers.Thesegloves,wraps,
and wrist supports are designed to reduce and moderate
the effects of extended vibration exposure and repetitive
wrist trauma. Since they vary widely in design, material,
thickness, vibration reduction, and wrist support qualities,
itisrecommendedthattheglove,toolwrap,orwristsupport
manufacturer be consulted for items designed for your
specific application. WARNING! Proper fit of gloves is
important. Improperly fitted gloves may restrict blood
flow to the fingers and can substantially reduce grip
strength.
For more information on the safe use of portable air tools,
see the latest edition of ANSI B186.1, Safety Code for
Portable Air Tools, available from the American National
Standards Institute, Inc. 11 West 42nd Street, New York,
N.Y. 10036.
Thisinformationisacompilationofgeneralsafetypractices
obtained from various sources available at the date of
production.However,ourcompanydoesnotrepresentthat
every acceptable safety practice is offered herein, or that
abnormal or unusual circumstances may not warrant or
require additional procedures. Your work may require
additional specific safety procedures. Follow these proce-
dures as required by your company.
Warning Labels
The warning labels found on these tools are an essential
part of this product. Labels should not be removed. Labels
should be checked periodically for ligibility. Replace warn-
ing labels when missing or when the information can no
longerberead.Replacementlabelscanbeorderedasany
spare part.
Anytool operator should be awareof the following warning
signs and symptoms so that a problem can be addressed
before it becomes a debilitating injury. Any user suffering
prolonged symptoms of tingling, numbness, blanching of
fingers,clumsiness orweakenedgrip, nocturnalpaininthe
hand, or any other disorder of the shoulders, arms, wrists,
or fingers is advised to consult a physician. If it is deter-
mined that the symptoms are job related or aggravated by
movementsand postures dictated bythejobdesign, it may
be necessary for the employer to take steps to prevent
furtheroccurrences.Thesestepsmightinclude,butarenot
limited to, repositioning the workpiece or redesigning the
workstation, reassigning workers to other jobs, rotating
jobs, changing work pace, and/or changing the type of tool
used so as to minimize stress on the operator. Some tasks
may require more than one type of tool to obtain the
optimum operator/tool/task relationship.
Thefollowing suggestionswillhelp reduceormoderatethe
effects of repetitive work motions and/or extended vibra-
tion exposure:
• Use a minimum hand grip force consistent with proper
control and safe operation
• Keep body and hands warm and dry (cold weather is
reported to be a major factor contributing to Raynaud's
Syndrome)
• Avoid anything that inhibits blood circulation
—Smoking Tobacco (another contributing
factor)
—Cold Temperatures
—Certain Drugs
• Tasks should be performed in such a manner that the
wrists are maintained in a neutral position, which is not
flexed, hyperextended, or turned side to side.
• Stressful postures should be avoided — select a tool
appropriate for the job and work location
• Avoid highly repetitive movements of hands and wrists,
and continuous vibration exposure (after each period of
operation, exercise to increase blood circulation)
• Keep tool well maintained and replace worn parts
OVER
CAUTION!
Personal hearing protection is recommended when operating or working near this tool.
WARNING!
Impact resistant eye protection must be worn while operating or working near this tool.
Read Operating Instructions carefully. Follow the Safety Recommendations for your safety and the safety of others. Hearing protection is recommended in high noise areas (above 85 dBA). Close proximity of other tools, reflective surfaces, process noises, and resonant structures can substantially contribute to the sound level experienced by the user.
WARNING
!
Repetitive work motions and/or vibration can cause injury to hands and arms. Use minimum hand grip force consistent with proper control and safe operation. Keep body and hands warm and dry. Avoid anything that inhibits blood circulation. Avoid continuous vibration exposure. Keep wrists straight.
Avoid repeated bending of wrists and hands.
Do not remove this tag until the operator of this tool has read these safety precautions.
203288
203185-4
READ
OPERATING
INSTRUCTIONS
203185
Extension Neutral Flexion Radial Deviation Neutral Ulnar Deviation
Avoid Avoid Avoid OK Avoid OK

4
OPERATING INSTRUCTIONS
OPERATINGINSTRUCTIONS
TheNo.8SeriesAuto-Startscrewdriversarepush-to-start,
torquecontroltools.Accuratetorqueisachievedbysetting
the Auto-Start clutch to the desired torque. The tool has
reached the preset torque when the clutch rolls over.
Removingthetoolfromtheworkpieceorreleasingthetrigger
will reset the tool for the next cycle.
CLUTCHADJUSTMENT
Unscrew(lefthandthreads)theclutchhousing,No.869952,
fromthegearcase.Tightentheadjustmentnut(clockwise)
to increase torque and loosen (counterclockwise) to de-
crease the torque output of the tool.
Note: If the clutch is adjusted over the maximum power
outputofthetool,theclutchwillnotfunctionandthetoolwill
operate like a stall-type tool. Also, if the tool is being
operated at its upper torque limits, a drop in air pressure
couldcausetheclutchnottofunctionduetoalossofmotor
power and the tool will function like a stall-type tool. The
operatormust beprepared tocounteract stalltorque.
OPERATIONALCHECK:Griptoolsecurelyandbeprepared
to counteract stall torque in case clutch is improperly
adjusted.
AIRSUPPLY
Thetoolisdesignedtooperateat90psigairpressure.The
airpressureshouldbecheckedatthetool'sairinletwhilethe
tool is running.
Formaximumperformance,usea1/4"I.D.airhoseupto8'
inlength.Ifadditionallengthisrequired,a3/8"I.D.orlarger
hoseshouldbeconnectedtothe1/4"I.D.hose.Theairhose
shouldbe cleared ofaccumulated dirt andmoisture.
LUBRICATION
Anautomatic in-line filter-lubricator is recommended asit
increasestoollifeandkeepsthetoolinsustainedoperation.
Thein-linelubricatorshouldberegularlycheckedandfilled
withagoodgradeof10Wmachineoil.Properadjustmentof
thein-linelubricatorisperformedbyplacingasheetofpaper
next to the exhaust ports and holding the throttle open for
approximately 30 seconds. The lubricator is properly set
whenaverylightstainofoilcollectsonthepaper.Excessive
amountsofoilshouldbeavoided.
In the event that it becomes necessary to store the tool for
an extended period of time (overnight, weekend, etc.), it
shouldreceiveagenerousamountoflubricationatthattime
andagainwhenreturnedtoservice.Thetoolshouldbestored
inacleananddryenvironment.
Application of the tool should govern how frequently it is
greased. It is recommended that the idler gears receive a
generousamountofNLGI2-EPgreaseafterevery40hours
of operation. The clutch housing (left hand threads) and
clutchmustberemovedandthegreaseappliedthroughthe
hex in the spider.
READ SAFETY RECOMMENDATIONS ON PAGES 2 AND 3 BEFORE CONNECTING TOOL.

5
B.DoubleReduction
Both spiders should be removed from the rear of the gear
case, No. 867907. Remove the retainer ring, No. 844364,
andpressthebearing,No.847147,outthefrontofthegear
case.
If replacement of the idler gear pins is necessary, they
should be pressed out the rear of the spider See Fig. 2 for
replacement pin height.
2nd Reduction Spider 1st Reduction Spider
Fig. 2 - DOUBLE REDUCTION SPIDERS
MOTOR DISASSEMBLY
Slip the front bearing plate and bearing off the front of the
rotorandremovethecylinderandfour(4)rotorblades,No.
863738.Settherearbearingplateonthevisejawswiththe
rotorhangingdown.Usea7/32"punchtodrivetherotorout
of the rear rotor bearing.
HANDLEDISASSEMBLY
A. Straight
Forinspectionorreplacementoftheshut-offvalveorvalve
seal,unscrewtheairinletbushing.Onreversibletools/the
reversingvalve,No.869253,mayberemovedbyunscrew-
ing the valve retainer screw, No. 867878.
The air inlet screen should be washed in a solvent and
blown out in the reverse of normal air flow. Replace the
screen if clogged or torn.
B. Pistol Grip
On non-reversible tools/ removing the motor block, No.
869236, from the front of the backhead will allow the
removal of the shut-off valve and related components.
DISASSEMBLY-GENERAL
(ALL MODELS)
Clampthebackheadina soft-jawedviseandunscrew(left
hand threads) the clutch housing. Remove the clutch
assembly. Unscrew and remove the gear case assembly.
The trip rod and motor unit may now be removed from the
front of the backhead. See the following paragraphs for
complete disassembly instructions on the various sub-
assemblies.
CLUTCH DISASSEMBLY
Remove the retainer ring, No. 412055, and unscrew the
adjustment nut, No. 867875. For quick change clutches,
remove the retainer ring, No. 833688 This will release the
washer, No. 864249; spring, No. 202842; release sleeve,
No. 202833; and ball, No. 844265. Remove retainer ring,
No. 619524 and spindle bushing, No. 202820. Then re-
movetheadjustmentnutNo.867875.Thatwillreleasethe
adjustment lock plate No. 867876, both bearing races No.
863455, thrust bearing No. 847104, torque spring No.
867938,ballretainerNo.867881,andsix(6)steelballsNo.
842162.Wash thespindle assembly ina solvent.Remove
the ball retainer ring, No. 867923, and ball retainer plug,
No. 867908. Rotate the clutch spindle to allow the sixteen
(16) steel balls, No. 844265 to drop out of the ball loading
hole located in the clutch cam, No. 867940. Separate the
clutch spindle and clutch cam.
GEAR CASE DlSASSEMBLY
A. Single Reduction
Thespidershouldbepressedouttherearofthegearcase,
No. 867871. Remove the retainer ring, No. 844364, and
press the bearing, No. 847147, out the front of the gear
case.
If replacement of the idler gear pins is necessary, they
shouldbe pressed out the rearofthe spider. See Fig. 1for
replacement pin height.
Fig. 1 - SINGLE REDUCTION SPIDER
SERVICE INSTRUCTIONS
.240
.255
Front Rear
.360
.375
Front Rear
.240
.255
Front Rear

6
Onreversibletools,removingthereversingknobscrew,No.
613749, will allow the reversing valve and related compo-
nentstobe removedfromthe frontof thebackhead.
The air inlet bushing, No. 867929, should be removed for
cleaningandinspectionoftheairinletscreen,No.412775.
The screen should be washed in a solvent and blown out
inthe reverseof normalairflow. Replacethe screen iftorn
or clogged.
C. Pistol Grip With Trigger
On non-reversible tools, removing the motor block, No.
869236, from the front of the backhead will allow the
removal of the shut-off valve and related components.
On reversible tools, removing the reversing knob screw,
No. 613749, will allow the reversing valve and related
componentstoberemovedfromthefrontofthebackhead.
Removetheairinletbushing,No.867929,forinspectionof
the throttle valve, No. 202828, seal, No. 202782, and air
inletscreen,No.412775.Thescreenshould bewashed in
a solvent and blown out in the reverse of normal air flow.
Replace the screen if clogged or torn.
REASSEMBLY - GENERAL
All parts should be washed in a solvent and inspected for
damageorwear.Particularattention shouldbe givento all
bearings, gears, gear pins, and rotor blades as failure of
theseparts couldcause damageto more expensiveparts.
Rotor blades should be replaced at every repair cycle or if
they measure less than 3/16" on either end.
Inspectandreplaceany"O"ringsorsealsthatshowsigns
of wear or deterioration. All gears, gear pins, and open
bearingsshould receivea generousamountof NLGI2-EP
greaseduringreassembly.Whenassemblingthegearcase
tothebackhead,thegearcaseshouldbetorquedto300/325
in.lbs.(33.9/36.7Nm).Reassemblyofallofthevarioussub-
assembliesisinthereverseorderofdisassembly;however,
the following paragraphs list some of the more important
reassemblyprocedures.
SERVICE INSTRUCTIONS
CLUTCHREASSEMBLY
During reassembly of the clutch, all parts should receive a
thincoatingofamixtureof10WmachineoilandNLGI2-EP
grease. Allpartsinstalledintotheclutchspindleandclutch
cam should be checked for smooth operation before com-
plete assembly of the clutch.
MOTOR REASSEMBLY
Install the rear rotor bearing, No. 847609, into the rear
bearing plate. Press the bearing plate assembly (press on
thebearing'sinnerrace)ontotherearrotorshaftuntilthere
is approximately .0015" clearance between the rear bear-
ing plate and rotor.
Install the cylinder with the slotted end toward the front
bearing plate.
PISTOL GRIP BACKHEAD WITH TRIGGER
When installing the throttle link pin, No. 867939, the
notched end should be installed into the backhead in a
vertical position to engage the throttle valve stem.
Must be replaced if less than
3/16" (4.7mm) on either end.
.0015" (.038mm)
Clearance

7
SERVICE INSTRUCTIONS
TRIPROD SIZING
A. Old Trip Rod
Thetoolshouldbereassembledcompletelessthetriprod,
clutch, and clutch housing. With the air on, install the trip
rod and clutch into the tool and measure the distance
betweentherearfaceoftheball retainer,No.867881, and
thefrontfaceofthegearcase.Turntheairoffanddepress
the clutch assembly and measure clutch travel. Clutch
travel must be at least 3/16". If not, the trip rod should be
replaced.
B. New Trip Rod
Assemblethetoolcompletely,lesstheclutchhousing,and
connectthetooltotheairsupply.Screw(lefthandthreads)
the clutch housing onto the gear case until air exhausts
from the backhead. Measure the gap between the clutch
housingandgearcase.Grindthisamountplus5/64"offthe
trip rod.
SAFETYCHECK
Afterrepairorreplacementofparts,toolsequippedwithan
automatic shut-off device should be tested at low torque
and 90 p.s.i.g. to verify that the device is functioning
properly.

8
867867 867940
867881
867923
842162
844265
847104
863455 863455
867938
867875 867876
867908
844265
847114
412055
869952 202839 841284
FINDER SPRING
PART NO. FORCE WIRE DIA.
865728 LIGHT .020"
844000 MEDIUM .033"
AUTO-STARTCLUCHFINDERTYPE
202823 867940
867881
867923
842162
844265
844265
847104
863455 863455
867875 867876
867908
TORQUE SPRING
869203 BLUE 7-17in. lbs. (.8-1.9Nm)
867938 GREEN 15-55 in. lbs. (1.7-6.2Nm)
844000 RED 35-80 in. lbs. (4-9Nm)
202820
202833
619524
833688
864249
202842
202819 202839
AUTO-STARTCLUCHQUICKCHANGE
202819*
202820
202823
202833
202839*
202842
412055
619524
833688
841284*
842162
844000*
844265
847104
847114
863455
864249
865728
867867
867875
867876
867881
867908
867923
867938
867940
869952*
''O''-ModelClutchHousing(incl.202839)
Spindle Bushing
''Q''-Model Clutch Spindle
Release Collar
Adjustment Cover
Release Collar Spring
Retainer Ring
Retainer Ring
Retainer Ring
Finder Retainer
Steel Ball (1/4")
Finder Spring
Steel Ball (1/8")
ThrustBearing
Bit Ball Retainer
Bearing Race
Release Collar Washer
Finder Spring
Clutch Spindle
Adjustment Nut
Adjustment Lock Ring (Plate)
Ball Retainer
Ball Retainer Plug
Ball Retainer Ring
Torque (Clutch) Spring (Green)
Clutch Face
ClutchHousing(inc.202839,841284)
PartNo. Part No.Name of Part Name of PartQty. Qty.
1
1
1
1
1
1
1
1
1
1
6
1
17
1
1
2
1
1
1
1
1
1
1
1
1
1
1
CompleteSubassemblies
FinderClutchHousing*
861577
*Doesnotincluceclutchsubassembly
Clutch
FinderModel 861596
QuickChange 201225
QuickChangeClutchHousing*
202819
-----------

9
PARTS LIST — - 20, - 30, & - 40 GEAR TRAINS
PARTNO. NAME OF PART QTY.
844364 Bearing Retainer Ring 1
847147 Spider Bearing 1
865862 Pinion - 40 Model Only (12T) 1
867866 - 20 Idler Gear (18T) (incl. 867921) 3
867871 Gear Case 1
867872 - 20 Spider (incl. 867922) 1
867921 - 20 & - 30 Idler Gear Bearing 3
867922 Idler Gear Pin 3
869181 - 30 Idler Gear (16T) (incl. 867921) 3
869182 - 30 Spider (incl. 867922) 1
869554 - 40 Idler Gear (15T) 3
869584 Pinion Spacer - 40 Model Only 1
869945 - 40 Spider (incl. 867922) 1
869949 Thrust Washer - 40 Model Only 1
The complete gear trains can be purchased as a subassembly
using Part No. - 20 - 861573, - 30 - 861680, - 40 - 861928.
847147
844364
867922
- 20 867866
- 30 869181
- 40 869554
865862
- 40 MODEL ONLY
869584
- 40 MODEL ONLY
867871
869949
- 40 MODEL ONLY
- 20 867921
- 30 867921
- 40 NONE
- 20 867872
- 30 869182
- 40 869945
- 20, - 30, & - 40 GEAR TRAINS
847147
844364 867907
869255
867906
842728
832128 867904
203062
869254
867922
867921
869256
-5 GEAR TRAIN
-7 & -10 GEAR TRAINS
-7 869259
-10 867905
867902
-10 ONLY
869584
869257 -7 867922
-10 884125 -7 869258
-10 867903
-7 867921
-10 867925
PARTNO.
203062
832128
842728
844364
847147
867902
867903
867904
867905
867906
867907
PARTNO.
867921
867922
867925
869254
869255
869256
869257
869258
869259
869584
884125
QTY.
3
3
3
1
1
1
3
3
1
1
1
QTY.
3
3
3
3
3
1
1
3
1
1
3
NAMEOFPART
- 7 & - 10 2nd Red. Gear Bushing
- 7 & - 10 2nd Red. Gear Pin
- 5 2nd Red. Gear Pin
RetainerRing
SpiderBearing
-10RotorPinion(15T)
-10 1st Red.Gear (l5T) -incl. 867925
- 7 & - 10 2nd Red. Gear (15T)
- 10 1st Red. Spider - incl. 884125
- 7 & - 10 2nd Red. Spider - incl. 832128
GearCase(45T)
NAMEOFPART
- 5 & - 7 1st Red. Gear Bearing
- 5 & - 7 1st Red. Gear Pin
- 10 1st Red. Gear Bushing
- 5 1st Red. Gear (19T) - incl. 867921
-52ndRed.Gear(15T)
- 5 1st Red. Spider - incl. 867922
-5 2nd Red. Spider
- 7 1st Red. Gear (17T) - incl. 867921
- 7 1st Red. Spider - incl. 867922
-10 PinionSpacer
- 10 1st Red. Gear Pin
The complete gear trains can be purchased as a subassembly using Part No. - 5 - 861718, - 7 - 861719, - 10 - 861578.
PARTS LIST —- 5, - 7, & - 10 GEAR TRAINS
- 5, - 7, & - 10 GEAR TRAINS

10
REAR BEARING PLATE
Non-Rev. 867854
Rev. 867937
REAR CYLINDER PIN
Non-Rev. Straight 833718
Rev. Straight 812167
Non-Rev. Pistol 833718
Rev. Pistol 844234
847609
CYLINDER
Type Part No.
Non-Rev. 867853
Rev. 867936
863738
844234
847603
Pistol Models
Only
TRIP ROD
Model Straight Pistol
-5 867897 869052
-7 867897 869052
-10 867897 869052
-20 869052 869053
-30 869052 869053
-40 869052 869053
SPACER
Model Part No.
-7 869180
-30
-2 867873
-5
-10
-20
-40
FRONT BEARING
Model Part No.
-7 847095
-30
-2 847609
-5
-10
-20
-40
ROTOR
Model Part No.
-7 869178
-30
-2 867885
-5
-10
-20
-40
FRONT BEARING PLATE
Model Straight Pistol
-5 867855 867935
-7 869179 869179
-10 867855 867935
-20 867855 867935
-30 869179 869179
-40 867855 867935
MotorSubassemblies
Straight Pistol Rev.
MOTORS
NAMEOFPART
Rotor (6T)
Trip Rod
BearingPlate
Cylinder
BearingPlate
Trip Rod
Trip Rod
Rotor (9T)
BearingPlate
Spacer
PARTNO.
812167
833718
844234
847095
847603
847609
863738
867853
867854
867855
867873
NAME OF PART
Cylinder Pin
Cyiinder Pin
Cylinder Pin (Rev. Pistol requires two (2))
RotorBearing
AlignmentPin
Rotor Bearing (- 7 & - 30 require one (1 ) only)
RotorBlade
Cylinder
BearingPlate
BearingPlate
Spacer
QTY.
1
1
1
1
1
2
4
1
1
1
1
PARTNO.
867885
867897*
867935
867936
867937
869052*
869053*
869178
869179
869180
QTY.
1
1
1
1
1
1
1
1
1
PARTS LIST —MOTORS
*Trip Rod not included in subassemblies listed below.
5
-
-
-
1
-
-
-
PartNo.
861580
861594
861682
861683
861701
861702
861703
861704
Nameof Part
Motor
Motor
Motor
Motor
Motor
Motor
Motor
Motor
Non-Rev.
7
-
-
-
-
-
1
-
10
-
-
-
1
-
-
-
20
-
-
-
1
-
-
-
30
-
-
-
-
-
1
-
40
-
-
-
1
-
-
-
5
1
-
-
-
-
-
-
7
-
-
1
-
-
-
-
10
1
-
-
-
-
-
-
20
1
-
-
-
-
-
-
30
-
-
1
-
-
-
-
40
1
-
-
-
-
-
-
Rev.
5
-
-
-
-
1
-
-
7
-
-
-
-
-
-
1
10
-
-
-
-
1
-
-
20
-
-
-
-
1
-
-
30
-
-
-
-
-
-
1
40
-
-
-
-
1
-
-
Non-Rev.
5
-
1
-
-
-
-
-
7
-
-
-
1
-
-
-
10
-
1
-
-
-
-
-
20
-
1
-
-
-
-
-
30
-
-
-
1
-
-
-
40
-
1
-
-
-
-
-

11
PARTNO.
833300
863454
865770
865777
867878
867882
867887
NAMEOFPART
InletScreen
"O"-Ring 9/16" x 11/16"
ReversingValveSpring
Bail
ValveRetainerScrew
InletBushing(incl.833300)
ShutOffValveSpring
QTY.
1
1
1
1
1
1
1
PARTNO.
867890
867891
869201
869233
869234
869253
869844
869850
NAMEOFPART
ShutOffValve
Backhead(includesreversingvalvebushing)
ShutOffValveSeal
Backhead
Motor Block
ReversingValve
ExhaustDeflector
Muffler(ReversibleRequires4)
QTY.
1
1
1
1
1
1
1
3
REVERSIBLEANDNON-REVERSIBLE
PUSHTOSTARTHANDLEFOR
RSCHANDSCH
Thecompletehandlecanbepurchasedasa subassemblyusingPartNo.861705—Non-ReversibleStraight, 861579—Reversible.
PARTS LIST —STRAIGHTHANDLE
869253 Locking Std.
202674 Non-Locking Opt.
867891 Rev.
869233 Non- Rev.
869844
865770
869850
867878
865777
869201
867890
867887 863454
833300 867882
869234
Non-Rev. Only
Reversible Tools Only

12
PARTNO.
202771
412775
613749
617290
833303
847033
847272
847411
867887
867889
NAMEOFPART
BackheadReversible
AirInletScreen
ReversingKnobScrew
"O"-Ring 1- 1/2" x 1 /16" **
MuftlerScreen
RetainerRing
"O"-Ring 5/8" x 3/4"
"O"-Ring 11/16" x 13/16"
ShutOffValveSpring(StandardModel)
ShutOffValveSeal
QTY.
1
1
1
1
1
1
2*
1
1
1
QTY.
1
1
1
1
1
1
1
1
1
PARTS LIST —PISTOL HANDLE
PARTNO.
867898
867899
867901
867926
867929
867933
869235
869236
869852
NAMEOFPART
ReversingValve
ShutOffValveHousing
ShutOffValve
"O"-Ring 1- 3/16" x 1- 5/16"
AirInletBushing
Muffler
BackheadNon-Reversible
Motor Block
ReversingKnob
*Non-Reversibletoolsrequireoneonly
The complete handles can be purchased as a subassembly using Part No listed below.
Non-Reversible-861706—Reversible-201190.
** Not included in subassembly.
R
867898 867926
867889
847272 867901
Non- Rev. 869235
Rev. 202771
613749
869852
847033
833303 867933 412775
847272
847411 867929
202760
867887
617290
REVERSIBLE TOOLS ONLY
REVERSIBLE
TOOLS ONLY
869236
(Non-Reversible
Tools Only)
REVERSIBLEANDNON-REVERSIBLE
PUSHTO STARTPISTOLHANDLE
WITHOUTTRIGGERFOR
RSCHPANDSCHP

13
REVERSIBLEANDNON-REVERSIBLE
TRIGGERPUSH TO START PISTOL
HANDLEFORRSCHPTANDSCHPT
NAME OF PART
Trigger Assembly
Backhead Reversible
Valve Seal
Throttle Valve
Throttle Valve Spring
Air Inlet Screen
Reversing Knob Screw
"O"-Ring 1- 1/2" x 1- 5/16" **
Muftler Screen
Trigger Pin
Retainer Ring
"O"-Ring 5/8" x 3/4"
"O"-Ring 11/16" x 13/16"
PARTNO.
201905
202773
202782
202828
202951
412775
613749
617290
833303
844787
847033
847272
847411
QTY.
1
1
1
1
1
1
1
1
1
1
1
2*
1
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
PARTS LIST —PISTOL HANDLE WITH TRIGGER
PARTNO.
867887
867889
867898
867899
867901
867926
867929
867933
867939
869236
869237
869682
869852
NAMEOFPART
Shut Off Valve Spring (Standard Model)
Shut Off Valve Seal
Reversing Valve
Shut Off Valve Housing
Shut Off Valve
"O"-Ring 1- 3/16" x 1- 5/16"
Air Inlet Bushing
Muffler
Throttle Link Pin
Motor Block
Backhead Non-Reversible
Shut Off Valve Spring (TP Model Only)
Reversing Knob
*Non-Reversibletoolsrequireoneonly
** Not included in subassembly
The complete handle can be purchased as a subassembly using Part No.
861707—Non-Reversible
201189—Reversible
R
867898 867926617290
867889
847272 867901
867887
613749
869852
844787
867939
847033
833303 867933
202782
202828 412775
202951 847272
847411 867929
202760
869236
(Non-Reversible
Tools Only)
Non-Rev. 869237
Rev. 202773
REVERSIBLE TOOLS ONLY
REVERSIBLE
TOOLS ONLY
201905

14
NOTES

15
NOTES

823150PT/Printed in USA 01/2014/Copyright © Apex Tool Group, LLC
Apex Tool Group, LLC
1000 Lufkin Road
Apex, NC 27539
Phone: [phone]
Fax: [phone]
www.apextoolgroup.com
Sales & Service Centers
Note: All locations may not service all products. Please contact the nearest Sales & Service Center for
the appropriate facility to handle your service requirements.
Detroit, Michigan
Apex Tool Group
Sales & Service Center
2630 Superior Court
Auburn Hills, MI 48326
Tel: [phone]
Fax: [phone]
Houston, Texas
Apex Tool Group
Sales & Service Center
6550 West Sam Houston
Parkway North, Suite 200
Houston, TX 77041
Tel: [phone]
Fax: [phone]
Lexington, South Carolina
Apex Tool Group
670 Industrial Drive
Lexington, SC 29072
Tel: [phone]
Tel: [phone]
Fax: [phone]
Los Angeles, California
Apex Tool Group
Sales & Service Center
6881 Stanton Avenue
Unit B
Buena Park, CA 90621
Tel: [phone]
Fax: [phone]
Seattle, Washington
Apex Tool Group
Sales & Service Center
2865 152nd Avenue N.E
Redmond, WA 98052
Tel: [phone]
Fax: [phone]
York, Pennsylvania
Apex Tool Group
Sales & Service Center
3990 East Market Street
York, PA 17402
Tel: [phone]
Fax: [phone]
Brazil
Apex Tool Group
Sales & Service Center
Av. Liberdade, 4055
Zona Industrial - Iporanga
18087-170 Sorocaba
SP Brazil
Tel: [phone]
Fax: [phone]
Canada
Apex Tool Group
Sales & Service Center
7631 Bath Road
Mississauga
Ontario L4T 3T1
Canada
Tel: [phone]
Tel: [phone]
China
Apex Power Tool Trading
(Shanghai) Co., Ltd
Building A8, No. 38
Dongsheng Road
Pudong, Shanghai
China 201201
Tel: [phone]
Fax: [phone]
England
Apex Tool Group
GmbH & Co. OHG
C/O Spline Gauges
Piccadilly, Tamworth
Staffordshire B78 2ER
United Kingdom
Tel: [phone]
Fax: [phone]
France
Apex Tool Group S.N.C.
25 rue Maurice Chevalier
B.P. 28
77831 Ozoir-La-Ferrière
Cedex, France
Tel: [phone]
Fax: [phone]
Germany
Apex Tool Group
GmbH & Co. OHG
Industriestraße 1
73463 Westhausen
Germany
Tel: [phone]
Fax: [phone]
Hungary
Apex Tool Group
Hungaria Kft
Platànfa u.2
9027 Györ
Hungary
Tel: [phone]
Fax: [phone]
India
Apex Power Tools India
Private Limited
Gala No. 1, Plot No. 5
S. No. 234, 235 & 245
Indialand Global
Industrial Park
Taluka-Mulsi, Phase I
Hinjawadi, Pune 411057
Maharashtra, India
Tel: [phone]
Mexico
Apex Tool Group México
S. de R.L. de C.V.
Vialidad El Pueblito #103
Parque Industrial Querétaro
Querétaro, QRO 76220
Mexico
Tel: [phone]
Fax: [phone]