Cleveland THA HEIST User manual

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CLEVELAND(CYCLEWERKS(
THA(HEIST(/(HEIST(250CC(/(HEIST(125CC(
USER(MANUAL(
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#$!$%&!!"'()"%"
DO#NOT#RIDE#IF#YOU#ARE#UNDER#THE#AGE#OF#16.#
*+,-./",(-'"-++"0(1(//-'."-02"3'43('+."5677608"3'47(176)("(9:63;(07",<(0"43('-7608"7<6/";474'1.1+($"
WARNING:#=4"'(2:1("7<("'6/>"45"60?:'.@"7<(":/('";:/7"'(-2"-02":02('/7-02"7<("43('-74'A/";-0:-+"B(54'(":/608"7<6/"
3'42:17$"=<6/";-0:-+"1407-60/"6;34'7-07"/-5(7."6054';-7640"-02"60/7':17640/@",<61<"/<4:+2"B("'(-2"1-'(5:++."B(54'("
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SAVE% THIS% MANUAL% FOR% FUTURE% REFERENCE

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"
TABLE&OF&CONTENTS&
TABLE#OF#CONTENTS# 2"
LIMITED#WARRANTY# 3"
SYMBOLS# 5"
FEATURES# 7"
OPERATION#10"
MAINTENANCE#14"
TROUBLESHOOTLNG#25"
EMISSIONS#WARRANTY#26"
NOISE#EMISSION#WARANTY#28"
PRODUCT#SPECIFICATIONS#28"
WHOLE#VEHICLE#WIRING#29"
WIRING#DIAGRAMS#CDDEDF"GEEHI*DH"JE="KCLMJCK$"
"

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LIMITED&WARRANTY& &
WHAT# IS# COVERED:# O+()(+-02" O.1+(P('>/" QQO$" P-''-07/"74"7<("4'6860-+"'(7-6+"3:'1<-/('"60"7<("R067(2"S7-7(/"45"
*;('61-"@"7<-7"7<6/"3'42:17"6/"5'(("45"2(5(17/"60";-7('6-+"-02",4'>;-0/<63"-02"-8'((/@"-7"O+()(+-02"O.1+(P('>/"QQO$"
26/1'(7640@" 74" (67<('" '(3-6'@" 3'4)62(" '(3+-1(;(07" 3-'7/" 54'@" 4'" '(3+-1(" T,67<4:7" 1<-'8(" 54'" 3-'7/U" -0." 3'42:17" 4'"
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P-''-07."/(')61("-02"'(3+-1(;(07"3-'7/"-'(",-''-07(2"40+."54'"7<("2:'-7640"45"7<(",-''-07."40"7<("4'6860-+"3'42:17$"
*++"'(3+-1(2"3-'7/"-02"3'42:17/"B(14;("7<("3'43('7."45"O+()(+-02"O.1+(P('>/"QQO$"=<6/"3'42:17"6/"-+/4"14)('(2"B."-0"
C;6//640/"O407'4+"S./7(;"P-''-07.@",<61<"6/"/(3-'-7("5'4;"-02"60"-2267640"74"7<6/",-''-07.$#
WHAT# IS# NOT# COVERED:# =<6/" ,-''-07." 6/" 24(/" 047" 14)('" -0." 140267640/" 1-:/(2" B." ;6/:/(@" 0(8+(17@" 0(8+68(01(@"
-1162(07" 43('-7640" 60" -0." ,-." 1407'-'." 74" 7<(" 43('-7608" 60/7':17640/" 60" 7<(" 43('-74'A/" ;-0:-+@" 04';-+" ,(-'@"
-+7('-7640@" ;426561-7640@" 6;3'43('" 4'" 60-2(9:-7(" ;-607(0-01(@":/("45":0-:7<4'6W(2" '(3+-1(;(07" 3-'7/@" 4'" /(')61("
3'4)62(2" B." -0.40(" 47<('" 7<-0" -0" *:7<4'6W(2" O+()(+-02" O.1+(P('>/" QQO$" S(')61(" O(07('$" =<6/" ,-''-07." 24(/" 047"
14)('"7'-0/34'7-7640"14/7/"54'",-''-07."/(')61($"P67<4:7"+6;67608"7<("-B4)(@"7<6/",-''-07."6/"XEMK",67<"'(/3(17"74"-0."
3'42:17"7<-7"<-/"B((0":/(2"54'"'(07-+"4'"14;;('16-+"3:'34/(/"4'"7<-7"/:/7-60(2"7<("54++4,608"2-;-8(Y"
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TO#GET#SERVICE:"3+(-/(")6/67"O+()(+-02O.1+(P('>/$14;"-02"/(02":/"-0"(;-6+"7<'4:8<"4:'"1407-17"/(17640$"P(",6++"
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74"-02"5'4;"7<("/(')61("1(07('";:/7"B("3-62"B."7<("4,0('$"
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WARNING:#
=<6/" ;-0:-+" /<4:+2" B(" 140/62('(2" -/" -" 3(';-0(07" 3-'7" 45" 7<(" )(<61+(" -02" /<4:+2" '(;-60" ,67<" 7<(" )(<61+(" ,<(0"
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43('-7("7<6/")(<61+($"

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SAFE&OPERATION&OF&VEHICLE&
!!#WARNING#!!#
This#operator's#manual#contains#important#safety#and#maintenance#information.#Read#it#carefully#and#make#sure#
you# understand# all# included# information# before# riding.# Failing# to# follow# the# warnings# contained# in# this# manual#
could#result#in#SERIOUS#INJURY#or#DEATH.#
DC*K"*QQ"MJS=DRO=MEJS"
M7" 6/" 6;34'7-07" 7<-7" 7<6/" ;-0:-+" '(;-60" ,67<" 7<(" )(<61+(" ,<(0" .4:" 7'-0/5('" 67" 74" -047<('" :/('" 4'" 4,0('$"*++"
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601:''608"-0."4B+68-7640"74";->("7<("/-;("4'"/6;6+-'"1<-08(/"74"7<(")(<61+("3'()64:/+."B:6+7"4'"/4+2$""
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7'-0/5(''(2"74"-"0(,":/('"4'"43('-74'@"7<("ISL"60/7':17640";-0:-+"/<4:+2"'(;-60",67<"7<(")(<61+($""
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43('-7(2"-57('"/:55616(07"3'-1761("60"-0":01408(/7(2"/-5("-'(-$"S-5("43('-7640"601+:2(/"'(/340/6B6+67."54'"7<("/-5(7."
45"-"3-//(08('"T65"-0.U$"P("'(14;;(02"7<-7"-0."60(V3('6(01(2"2'6)('"/<4:+2"7->("-"1('7656(2"14:'/("-33'4)(2"B."
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J()('"(V3(17"7<-7"7<(."1-0"/((".4:$"
•I->(".4:'/(+5";4'(")6/6B+("B.",(-'608"B'68<7"'(5+(176)("1+47<608$"R/(".4:'"<4'0",<(0"67",6++"<(+3"47<('/"/((".4:$"
*+,-./":/(".4:'"7:'0"/680-+"B(54'("7:'0608$"
•K4"047"'62("B(.402".4:'"-B6+676(/"-02"0()('"84"5-/7('"7<-0"7<("34/7(2"/3((2"+6;67$"
•J()('"43('-7("7<6/")(<61+(",<6+(":02('"7<("605+:(01("45"-+14<4+@"2':8/@"4'";(261-7640"45"-0.">602$"S:1<"43('-7640"
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NHTSA#SAFETY#NOTICE#
M5".4:" B(+6()(".4:'" )(<61+(" <-/"-"/-5(7."2(5(17@",<61<"14:+2" 1-:/(" /('64:/"60?:'." 4'"2(-7<@".4:"/<4:+2"6;;(26-7(+."
1407-17"7<("J-7640-+"]68<,-."='-5561"S-5(7."*2;606/7'-7640"TJ]=S*U"60"-2267640"74"04765.608"O+()(+-02"O.1+(P('>/$"
M5"J]=S*"'(1(6)(/"/6;6+-'"14;3+-607/@"67";-."43(0"-0"60)(/768-7640"-02"65"67"5602/"7<-7"-"/-5(7."2(5(17"(V6/7/"60"-"8'4:3"
45")(<61+(/@"67";-."4'2('"-"'(1-++"-02"'(;(2."1-;3-680$"]4,()('@"J]=S*"1-0047"B(14;("60)4+)(2"60"-0."6026)62:-+"
3'4B+(;/"B(7,((0".4:@".4:'"2(-+('@"4'"O+()(+-02"O.1+(P('>/$"

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"
SYMBOLS&
The following signal words and meanings are intended to explain the levels of risk associated with this product."
SYMBOL#
SIGNAL#
MEANING#
"
DANGER:#
M0261-7(/"-0"6;;60(07+."<-W-'24:/"/67:-7640@",<61<@"65"047"-)462(2@",6++"'(/:+7"60"2(-7<"
4'"/('64:/"60?:'.$"
"
#
M0261-7(/"-"347(076-++."<-W-'24:/"/67:-7640@",<61<@"65"047"-)462(2@"14:+2"'(/:+7"60"2(-7<"
4'"/('64:/"60?:'.$"
"
CAUTION:#
M0261-7(/"-"347(076-++."<-W-'24:/"/67:-7640@",<61<@"65"047"-)462(2@";-."'(/:+7"60";604'"
4'";42('-7("60?:'.$"
"
CAUTION:#
TP67<4:7" S-5(7." *+('7" S.;B4+U" " M0261-7(/" -" /67:-7640" 7<-7" ;-." '(/:+7" 60" 3'43('7."
2-;-8($"
"
S4;(" 45"7<("54++4,608" /.;B4+/" ;-." B(" :/(2" 40" 7<6/"3'42:17$" _+(-/(" /7:2."7<(;"-02" +(-'0" 7<(6'" ;(-0608" 54'"/-5("
43('-b"7640"45"7<6/"3'42:17$"
SYMBOL#
NAME#
EXPLANATION#
"
S-5(7."*+('7"
Indicates a potential personal injury hazard.
"
D(-2"E3('-74'/"I-0:-+"
To reduce the risk of injury, user must read and understand operator 's
manual before using this product.
" "
P(-'"C.("_'47(17640"
Always wear eye protection with side shields (goggles) marked to
comply with ANSI Z87.1.
" "
P(-'"_'47(176)("\(-'"
Always use an approved helmet and protective gear.
"
K':8/"-02"*+14<4+"
Never use with drugs or alcohol.
"
*8("Q6;67"
Never permit children under the age of 16 to operate this motorcycle.
"
=4V61"L:;(/"
Gas products emit carbon monoxide, an odorless, color-less, poison gas.
Breathing carbon monoxide can cause nausea, fainting, or death.
" "
O<(;61-+"G:'0/"
Contains sulfuric acid. Avoid contact with skin, eyes, or clothing.

c"
" "
_46/40"
Contains sulfuric acid. Do not ingest and avoid contact with skin, eyes, or
clothing.
""" "
]:+-"
Man, woman or child. Avoid eye contact, hula is contagious.
Steer clear of the hula.
"
"
"

f"
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FEATURES&
The#indicators#on#the#motorcycle#help#make#you#aware#of#possible#issues.##Refer#to#them#often.#
Neutral#indicator#b"M++:;60-7(/",<(0"7'-0/;6//640"6/"60"0(:7'-+$#
Choke#Switch"b=<("1<4>(";-."B(":/(2",<(0"/7-'7608"7<("B6>(@"67"<(+3/"7<("B6>("':0",<(0"14+2$"
Electric#Start#Button"b"_4/67640"-02"7<("68067640"/,671<">(."60"7<("EJ"34/67640@"3'(//"7<("(+(17'61"/7-'7"B:7740"74"/7-'7"
7<(";474'1.1+($"
Engine# Stop# Button" b"_+-1("7<6/"/,671<"60"7<("ELL"34/67640"74"9:61>+."1:7"34,('"74"7<("(0860("-02";->("-0"
(;('8(01."/743$"*7"-++"47<('"76;(/@"7<6/"/,671<"/<4:+2"'(;-60"60"7<("TDRJU"34/67640@"()(0",<(0"7<("(0860("6/"455$"
Fuel#Valve"b"=<("5:(+")-+)("6/":/(2"74"1407'4+"7<("5+4,"45"8-/4+60("5'4;"7<("5:(+"7-0>"74"7<("1-'B:'(74'$"
Fuel#Valve#Reserve"b"M5".4:"':0"4:7"45"5:(+"/7671<"7<("34/67640"74"'(/(')("-02".4:",6++"<-)(";4'("5:(+"60"'(/(')($"
High#beam#indicator"b"M++:;60-7(/",<(0"<(-2+68<7"6/"40"<68<"B(-;$"
Horn"b=<("<4'0"6/":/(2"74",-'0"47<('";474'6/7/$"
Ignition#Switch"b=<("68067640"/,671<"6/":/(2"54'"/7-'7608"7<("(0860($"
Speedometer"b"S<4,/"7<("/3((2".4:"-'("7'-)(+608"60";6+(/"
Turn#Signal#Indicator"b"L+-/<(/",<(0"+(57"4'"'68<7"7:'0"/680-+"6/"40$"
Turn#Signal#Switch"b"R/("7<6/"/,671<"74"/680-+"-"+-0("1<-08("4'"7:'0$"
"

#"
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OPERATION&
WARNING:#
*+,-./" ,(-'" -33'43'6-7(" 3'47(176)(" 1+47<608" -02"
-11(//4'6(/Y" -" 3'43('+." 5677608" <(+;(7@"(.(" 3'47(17640"
T8488+(/U@" 8+4)(/@" 4)('" 7<(" -0>+(" B447/" 4'" 1+4/(2b74("
/<4(/@"+408"/+(()(2"/<6'7"4'"?-1>(7@"-02"+408"3-07/$"
WARNING:#
*+,-./",(-'"(.("3'47(17640",67<"/62("/<6(+2/"T8488+(/U"
;-'>(2" 74" 14;3+." ,67<" *JSM" `#f$!$" L-6+:'(" 74" 24" /4"
14:+2" '(/:+7" 60" 4B?(17/"B(608"7<'4,0"6074".4:'"(.(/@"
'(/:+7608"60"34//6B+("/('64:/"60?:'.$"
WARNING:#
K4" 047" -++4," 5-;6+6-'67." ,67<" 3'42:17" 74" ;->(" .4:"
1-'(+(//$" D(;(;B('" 7<-7" -" 1-'(+(//" 5'-17640" 45" -"
/(1402"6/"/:55616(07"74"605+617"/('64:/"60?:'.$"
SAFETY#GEAR#
*" KE=" 4'" S0(++b-33'4)(2" ;474'1.1+(" <(+;(7" 6/" 7<("
;4/7"6;34'7-07"3-'7"45".4:'"/-5(7."8(-'"B(1-:/("67"1-0"
<(+3" 3'()(07" -" /('64:/" <(-2" 60?:'.$" O<44/(" -" <(+;(7"
7<-7"567/"/0:8+.$"D(7-6+('/"1-0"<(+3"60"/(+(17608"-"8442"
9:-+67."<(+;(7@",<61<"567/"3'43('+.$"
*+,-./",(-'"(.("3'47(17640",<(0".4:"'62($"M5"-"'41>"4'"
B'-01<" <67" .4:'" (.(/@" .4:" 14:+2" B(" /()('(+." 60?:'(2$"
P(-'"/<-77('3'445"8488+(/"4'"-"5-1("/<6(+2$"
Helmet:#
KE="4'"S0(++"-33'4)(2"40"'4-2"<(+;(7"
Eye#Protection:#
S<-77('"3'445"*JSM"`#f$!"14;3+6-07$"
Gloves:#
*B'-/640"'(/6/7-07"8+4)(/"54'"7<("/7'((7"
Jacket:#
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