CLIVET DUCT-SM 2 User manual

Change living home
Duct-SL 2
Duct-SM 2
MIDDLE STATIC PRESSURE DUCT TYPE
Nominal cooling capacity
from 2,6 kW to 16,1 kW
INSTALLATION AND OPERATING MANUAL
R-32
Series S.ID2+MC2-Y from 35M to 160T
DUCT-SM 2 (for MONOsplit systems):
DUCT-SL 2 (for LIGHT Commercial systems):
Series ID2-XY from 27M to 53M

Accessories .................................................................. 04
a. Indoor Unit Parts ................................................... 07
b. Indoor Unit Installation Instructions ....... 08
Safety Precautions ........................................... 05
Outdoor Unit Installation ......................... 19
a. Outdoor Unit Installation Instructions ...... 19
b. Outdoor Unit Types and Specifications .... 20
c. Notes on Drilling Hole in Wall .................... 21
Drainpipe Installation ............................... 22
Table of Contents
Installation Manual
Indoor Unit Installation .................................. 07
Installation Overview ................................... 06
1
2
5
3
4
6
IMPORTANT NOTE:
Read this manual carefully before installing or operating your new air
conditioning unit. Make sure to save this manual for future reference.

Refrigerant Piping Connection....................... 24
A. Notes on Pipe Length and Elevation .............. 24
B. Refrigerant Piping Connection Instructions ...26
Wiring.............................................................. 28
a. Outdoor Unit Wiring .................... 28
b. Indoor Unit Wiring ....................... 29
c. Power Specifications ................... 31
Air Evacuation............................................................. 33
a. Evacuation Instructions ...................................... 33
b. Note on Adding Refrigerant .......................... 34
Test Run....................................................................................................................... 35
MC MC
7
8
9
10
LN
European Disposal Guidelines .......................................................... 36
11
Information Servicing .................................................................................
.................................................................................
37
12
Caution: Risk of re
(R32/R290 refrigerant)
Technical information
Wiring diagrams at the end of the manual
42
13

Accessories 1
Optional accessories
There are two types of remote controls: wired and wireless.
Select a remote controller based on customer preferences and requirements and install in an
appropriate place.
Refer to catalogues and technical literature for guidance on selecting a suitable remote controller.
•
The air conditioning system comes with the following accessories. Use all of the installation parts
and accessories to install the air conditioner. Improper installation may result in water leakage,
electrical shock and re, or equipment failure.
Connecting wire for display (2m)
Cord protection rubber ring
QUANTITY
SHAPENAME
Soundproof / insulation sheath 2
1
1
Tubing & Fittings
Others
Installation and operating manual 1
Drain joint (some models)
Seal ring (some models)
Drainpipe Fittings
(for cooling & heating)
Seal sponge (some models)
EMC Magnetic Ring
(some models)
Magnetic ring
(wrap the electric wires S1 & S2 ( P & Q & E )
around the magnetic ring twice)
Magnetic ring
(Hitch on the connective cable between the indoor
unit and outdoor unit after installation.)
1
1
Orice (some models) 1
1(on some models)
1(on some models)
1
S1&S2(P&Q&E)
Display panel
*Just for testing purposes only 1(on some models-
KJR-120G,KJR-120H)
4

Safety Precautions 2
Read Safety Precautions Before Installation
Incorrect installation due to ignoring instructions can cause serious damage or injury.
The seriousness of potential damage or injuries is classified as either a WARNING or CAUTION.
Failure to observe a warning may result in death. The appliance must be installed in
accordance with national regulations.
Failure to observe a caution may result in injury or equipment damage.
WARNING
CAUTION
WARNING
• Carefully read the Safety Precautions before installation.
•In certain functional environments, such as kitchens, server rooms, etc., the use of specially
designed air-conditioning units is highly recommended.
• Only trained and certied technicians should install, repair and service this air
conditioning unit.
Improper installation may result in electrical shock, short circuit, leaks, fire or other damage to
the equipment and personal property.
• Strictly follow the installation instructions set forth in this manual.
Improper installation may result in electrical shock, short circuit, leaks, fire or other damage to
the equipment.
• Before you install the unit, consider strong winds, typhoons and earthquakes that might aect
your unit and locate it accordingly. Failure to do so could cause the equipment to fail.
• After installation, ensure there are no refrigerant leaks and that the unit is operating properly.
Refrigerant is both toxic and flammable and poses a serious health and safety risk.
Note about Fluorinated Gases
1.
This air-conditioning unit contains fluorinated gases. For specific information on the type of gas
and the amount, please refer to the relevant label on the unit itself.
2.
Installation, service, maintenance and repair of this unit must be performed by a certified
technician.
3. Product uninstallation and recycling must be performed by a certified technician.
4.
If the system has a leak-detection system installed, it must be checked for leaks at least every 12
months.
5.
When the unit is checked for leaks, proper record-keeping of all checks is strongly recommended.
5

Installation Overview 3
LN
123
4
5
MC MC
6
7
Install the indoor unit
(Page 8)
INSTALLATION ORDER
Install the outdoor unit
(Page 19)
Install the drainpipe
(Page 21)
Evacuate the refrigeration system
(Page 33)
Connect the wires
(Page 28
Connect the refrigerant pipes
(Page 24)
Perform a test run
(Page 35)
6

Fig. 4.3
Air lter
Descending ventilation opening and mounted hook
Air lter
Electric control box
Table.4-1 (unit: mm/inch)
MODEL
(Btu/h)
Outline dimension
ABC
air outlet opening size
DEF
air return opening size
Size of mounted lug
I J G H
53M 210/8.3 674/26.5880/34.6
70M 249/9.8 774/30.51100/43.3
105M 249/9.8 774/30.51360/53.5
140M/160M 300/11.8 874/34.41200/47.2
136/5.4 706/27.8600/23.6
175/6.9 926/36.5700/27.6
175/6.9 1186/46.7700/27.6
227/8.9 1044/41.1800/31.5
190/7.5
228/8.9
228/8.9
280/11
920/36.2782/30.8
1140/44.91001/39.4
1400/55.11261/49.6
1240/48.81101/43.3
508/20
598/23.5
598/23.5
697/27.4
27M/35M 200/7.9 506/19.9700/27.6 152/6 537/21.1450/17.7 186/7.3 741/29.2599/23.6
360/14.2
Fig. 4.6 Fig. 4.7
Original concrete bricks
Use an embedding screw bolt, crock, and stick
harness.(See Fig.4.6)
Steel Roof beam structure
Install and use the supporting steel angle.
(See Fig.4.7)
Fig. 4.4
Wood
Place the wood mounting across the roof beam,
then install the hanging screw bolts.(See Fig.4.4)
Wood mounting
Roof beam
Hanging screw bolts
Ceiling Fig. 4.5
New concrete bricks
Inlay or embed the screw bolts. (See Fig. 4.5)
(Blade shape insertion) (Slide insertion)
Steel bar
Embedding screw bolt
(Pipe hanging and embedding screw bolt)
Hanging screw bolt
Hanging
bolts
Supporting
steel angle
Air inlet dimensions
7

Indoor Unit Installation 4
Indoor Unit Parts
Fig. 4.1
Air outlet
Air inlet
Air filter(on some models)
Drain hose
Electric control cabinet
Refrigerant connecting pipe
WARNING
• Securely install the indoor unit on a structure
that can sustain its weight. If the structure is
too weak, the unit may fall causing personal
injury, unit and property damage, or even
death
•DO NOT install the indoor unit in a bathroom
or laundry room as excessive moisture can
short the unit and corrode the wiring.
CAUTION
• Install the indoor and outdoor units, cables
and wires at least 1m (3.2’) from televisions
or radios to prevent static or image
distortion. Depending on the appliances, a
1m (3.2’) distance may not be sufficient.
• If the indoor unit is installed on a metal
part of the building, it must be grounded.
Indoor Unit Installation Instructions
Step 1: Select installation location
The indoor unit should be installed in a location
that meets the following requirements:
 Enough room for installation and maintenance.
Enough room for the connecting pipe and
drainpipe.
The ceiling is horizontal and its structure can
sustain the weight of the indoor unit.
The air inlet and outlet are not impeded.
The airflow can fill the entire room.
There is no direct radiation from heaters.
CAUTION
DO NOT install the unit in the following
locations:
Where oil drilling or fracking is taking place.
Coastal areas with high salt content in the air
Near geothermal activity and corrosive gas
Buildings that may experience power
uctuations
Enclosed spaces
Areas with strong electromagnetic waves
Areas that store ammable materials or gas
Rooms with high humidity, such as
bathrooms or laundry rooms
√
√
√
√
√
√
Safety Precautions
It is embeded installation.
√
Models with a cooling capacity of 9000Btu to
18000Btu only apply to one room.
√
8

Air outlet
Air inlet
Step 2: Hang indoor unit.
1. Please refer to the following diagrams to locate the four positioning screw bolt holes on the
ceiling. Be sure to mark the paces where you will drill ceiling hook holes.
Maintenance space
Installation place
Left
side
Right
side
Strong and durable ceiling
Indoor unit
>4in(10cm) >11.8in(30cm)
>0.8in(2cm)
>0.8in(2cm)
>11.8in(30cm)
> 8.2in(250cm)
Floor
Service access Ceiling
(When no ceiling)
B
Fig. 4.2
Air outlet dimensions
e(20cm)
7.9in 11.8in
23.6inx23.6in (60cmx60cm)
checking orifice
e(30cm)
9

Fig. 4.10
Step 3: Duct and accessories installation
NOTE: 1. Do not place the connecting duct
weight on the indoor unit.
2. When connecting the duct, use an
nonammable canvas tie-in to prevent
vibrating.
3. Insulation foam must be wrapped outside the
duct to avoid condensate. An internal duct
underlayer can be added to reduce noise,
if the end-user requires.
1. Install the lter (optional) according to the size
of the air inlet.
5. Refer to the following static pressure guidelines
when installing the indoor unit.
Change the fan motor static pressure
according to external duct static pressure.
2. Install the canvas tie-in between the body and
the duct.
3. The air inlet and air outlet duct should be far
enough apart enough to a avoid air passage
short-circuit.
4. Connect the duct according to the following
diagram: Canvas tie-in Canvas tie-in
Air outlet
Isolation booth
Isolation booth
checking orice
Air inlet
Air dust lter
Table.4-2
MODEL
(Btu/h)
Static Pressure
(Pa/in.wg)
0~100/0~0.4
53M
0~160/0~0.64
70M
0~160/0~0.64
105M
0~160/0~0.64
140M/160M
0~50/0~0.2
27M
0~50/0~0.2
35M
Cut o the roof beam.
Strengthen the point at which the cut
was made. Consolidate the roof beam.
Fig. 4.9
Screw nut
Washer
Hanging screw bolt
Overhang part
Shockproof cushion
NOTE: Conrm the minimum drain tilt is 1/100
or more.
CAUTION
The unit body must be completely aligned with
the hole. Ensure that the unit and the hole are
the same size before moving on.
2. Install and t pipes and wires after you have
nished installing the main body.When
choosing where to start, determine the
direction of the pipes to be drawn out.
Especially in cases where there is a ceiling
involved, align the refrigerant pipes, drain
pipes, and indoor and outdoor lines with their
connection points before mounting the unit.
3. Install hanging screw bolts.
4. After you select an installation location,align
the refrigerant pipes, drain pipes, as well as
indoor and outdoor wires with their
connection points before mounting the unit.
5. Drill 4 holes 10cm (4”) deep at the ceiling
hook positions in the internal ceiling. Be sure
to hold the drill at a 90° angle to the ceiling.
6. Secure the bolt using the washers and nuts
provided.
7. Install the four suspension bolts.
8. Mount the indoor unit with at least two
people to lift and secure it. Insert suspension
bolts into the unit’s hanging holes. Fasten
them using the washers and nuts provided.
(See Fig. 4.8).
9. Mount the indoor unit onto the hanging
screw bolts with a block. Position the
indoor unit at using a level indicator to
prevent leaks. (See Fig. 4.9).
Fig. 4.8
10

Step 4: Adjust the air inlet direction
(From rear side to under-side.)
1. Take o the ventilation panel and ange.
2. Change the mounting positions of the
ventilation panel and air return ange.
Air return ange
Ventilation panel
3. When installing the lter mesh, t it into the
ange as illustrated in the following gure.
NOTE: All the gures in this manual are for
demonstration purposes only. The air conditioner
you have purchased may be slightly dierent in
design, though similar in shape.
Step 5: Fresh air duct installation
Dimension : Duct joint for fresh air
Ø125mm(4.92”) Ø160mm(6.3”)
MODLE
53M-160M
Step 6: Motor and drain pump maintenance
Motor maintenance:
Take o the ventilated panel.
Take o the blower housing.
Take o the motor.
1.
2.
3.
(the rear ventilated panel is used as an example)
Mofor
Blower housing
Ventilated panel
Pump maintainance:
Remove four screws from the drain pump.
Unplug the pump power supply and water
level switch cable.
Detach the pump.
1.
2.
3.
Pump
Fig. 4.11
Fig. 4.12
Fig. 4.13
Fig. 4.14
Fig. 4.15
Fig. 4.16
Air return ange
Ventilation panel
11

FAN PERFORMANCE SETTINGS
Setting air ow
Duct indoor units give the user the possibility to set a Standard Airows prole, which the unit will keep
constant adjusting itself to proper Static Pressure.
The user can choose between two modes:
• Constant air flow: the unit will automatically adjust the fan speed to keep constant the selected standard
air flows (see PAR.0 graph);
•Non-constant air flow: the user can choose between 4 preset operating profiles and the air flow will
change according to the duct resistance.
Notes: This setting has to be done during the unit’s installation with the standard remote controller.
After the setting, It will not be possible to reset the factory settings.
1. The remote controller can set this function only within 10 minutes after the
indoor unit receives power supply and it has to be in standby mode.
2. Remove and re-insert the bacteries in the remote controller:
within the rst 30 seconds, press MODE + FAN buttons for 5 seconds.
The remote controller will enter“function’s select mode”and will display‘F1’
3. Use‘+’or ‘-’ buttons to select ‘d4’, then press‘FAN’button to conrm.
The unit will do the airow check test for 3 ~ 6 minutes.
4. Use‘+’or ‘-’ buttons to select "E9", then press‘MODE’button to enter the parameter selection.
Press‘+’ or ‘-’ to select a parameter between 0-4, then press‘MODE’to conrm.
Set the parameter according to the graphs of the size of the installed unit.
See the next page.
N.B.: for settings with the Wired controller see pag. 30
0
1
2
3
4
Parameter Description
Constant air flow function
The unit automatically adjusts the airow to be the same as the standard, adjusting the fan speed.
Non-constant air ow
The airow decreases as duct resistance increases
Note: the available Static Pressure increases selecting from parameter 1 to 4.
12

Air flow graphs / Static Pressure
Unit 27M/35M
Air ow
(m /h) (CFM) Air ow
(m /h) (CFM)
Par.1 Par.2
Air ow
(m /h) (CFM) Air ow
(m /h) (CFM)
Par.3 Par.4
(Pa) = Static available pressure
Fan speed
High speed
Medium speed
Low speed
Air ow (m /h) (CFM)
Par.0
13

Unit 153M
Par.2
(Pa) = Static available pressure
Fan speed
High speed
Medium speed
Low speed
Par.1
Par.3 Par.4
Air ow
(m /h) (CFM)
Air ow
(m /h) (CFM)
Air ow
(m /h) (CFM) Air ow
(m /h) (CFM)
Air ow (m /h) (CFM)
Par.0
14

Unit 70M
(Pa) = Static available pressure
Fan speed
High speed
Medium speed
Low speed
Par.2Par.1
Par.3 Par.4
Air ow
(m /h) (CFM) Air ow
(m /h) (CFM)
Air ow
(m /h) (CFM)
Air ow
(m /h) (CFM)
Air ow (m /h) (CFM)
Par.0
15

Unit 105M
(Pa) = Static available pressure
Fan speed
High speed
Medium speed
Low speed
Par.2Par.1
Par.3 Par.4
Air ow
(m /h) (CFM) Air ow
(m /h) (CFM)
Air ow
(m /h) (CFM) Air ow
(m /h) (CFM)
Air ow (m /h) (CFM)
Par.0
16

Unit 140M
(Pa) = Static available pressure
Fan speed
High speed
Medium speed
Low speed
Par.2Par.1
Par.3 Par.4
Air ow
(m /h) (CFM) Air ow
(m /h) (CFM)
Air ow
(m /h) (CFM)
Air ow
(m /h) (CFM)
Air ow (m /h) (CFM)
Par.0
17

Unit 160M
(Pa) = Static available pressure
Fan speed
High speed
Medium speed
Low speed
Par.2Par.1
Par.3 Par.4
Air ow
(m /h) (CFM) Air ow
(m /h) (CFM)
Air ow
(m /h) (CFM) Air ow
(m /h) (CFM)
Air ow (m /h) (CFM)
Par.0
18

Outdoor Unit Installation
Outdoor Unit Installation Instructions
Step 1: Select installation location.
The outdoor unit should be installed in the
location that meets the following requirements:
Place the outdoor unit as close to the indoor
unit as possible.
Ensure that there is enough room for
installation and maintenance.
The air inlet and outlet must not be
obstructed or exposed to strong wind.
Ensure the location of the unit will not be
subject to snowdrifts, accumulation of leaves
or other seasonal debris. If possible, provide
an canopy for the unit. Ensure that the canopy
does not obstruct the airflow.
The installation area must be dry and well
ventilated.
There must be enough room to install the
connecting pipes and cables and to access
them for maintenance.
The area must be free of combustible gases
and chemicals.
The pipe length between the outdoor and
indoor unit may not exceed the maximum
allowable pipe length.
If possible, DO NOT install the unit where it
is exposed to direct sunlight.
If possible, make sure the unit is located far
away from your neighbors’ property so that
the noise from the unit will not disturb them.
If the location is exposed to strong winds (for
example: near a seaside), the unit must be
placed against the wall to shelter it from the
wind. If necessary, use an windbreaks (or similar).
(See Fig. 5.1 & 5.2)
Install the indoor and outdoor units, cables
and wires at least 1 meter from televisions or
radios to prevent static or image distortion.
Depending on the radio waves, a 1 meter
distance may not be enough to eliminate all
interference.
Strong wind
Strong wind
Strong wind
Fig. 5.1 Fig. 5.2
Step 2: Install outdoor unit.
Fix the outdoor unit with anchor bolts (M10)
>60cm / 23.6”
Fix with bolts
CAUTION
• Be sure to remove any obstacles that
may block air circulation.
• Make sure you refer to Length
Specifications to ensure there is
enough room for installation and
maintenance.
Fig. 5.3
5
√
√
√
√
√
√
√
√
√
√
√
√
(LIGHT Commercial systems)
19

Table 5.1: Length Specications of Split
Type Outdoor Unit (unit: mm/inch)
Split Type Outdoor Unit
(Refer to Fig 5.4, 5.5, 5.6, 5.7 and Table 5.1)
Fig. 5.6
Fig. 5.5
A
B
D
W
H
W
H
Fig. 5.4
Outdoor Unit Dimensions
W x H x D
Size Mounting Dimensions
Distance A Distance B
946x810x410 (37.21x31.9x16.14) 673 (26.5) 403 (15.87)
845x702x363 (33.25x27.6x14.3) 540 (21.26)
35M/53M
70M
105M/105T
140T/160T 952x1333x415 (37.5x52.5x16.34) 634 (24.96) 404 (15.9)
350 (13.8)
800x554x333 (31.5x21.8x13.1) 514 (20.24) 340 (13.39)
20