Cognex DMA-EZCCM-001 User manual
DMA-EZCCM-001
User Guide
2019 October 08
Revision: 6.1.6SR1.9
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Legal Notices
The software described in this document is furnished under license, and may be used or copied only in accordance with
the terms of such license and with the inclusion of the copyright notice shown on this page. Neither the software, this
document, nor any copies thereof may be provided to, or otherwise made available to, anyone other than the licensee.
Title to, and ownership of, this software remains with Cognex Corporation or its licensor. Cognex Corporation assumes
no responsibility for the use or reliability of its software on equipment that is not supplied by Cognex Corporation.
Cognex Corporation makes no warranties, either express or implied, regarding the described software, its
merchantability, non-infringement or its fitness for any particular purpose.
The information in this document is subject to change without notice and should not be construed as a commitment by
Cognex Corporation. Cognex Corporation is not responsible for any errors that may be present in either this document or
the associated software.
Companies, names, and data used in examples herein are fictitious unless otherwise noted. No part of this document
may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, nor
transferred to any other media or language without the written permission of Cognex Corporation.
Copyright © 2019. Cognex Corporation. All Rights Reserved.
Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as
well as pending U.S. and foreign patents listed on the Cognex web site at: cognex.com/patents.
The following are registered trademarks of Cognex Corporation:
Cognex, 2DMAX, Advantage, AlignPlus, Assemblyplus, CheckitwithChecker, Checker, CognexVisionforIndustry,
CognexVSOC, CVL, DataMan, DisplayInspect, DVT, EasyBuilder, Hotbars, IDMax, In-Sight, LaserKiller, MVS-8000,
OmniView, PatFind, PatFlex, PatInspect, PatMax, PatQuick, SensorView, SmartView, SmartAdvisor, SmartLearn,
UltraLight, VisionSolutions, VisionPro, VisionView
The following are trademarks of Cognex Corporation:
The Cognex logo, 1DMax, 3D-Locate, 3DMax, BGAII, CheckPoint, CognexVSoC, CVC-1000, FFD, iLearn, In-Sight
(design insignia with cross-hairs), In-Sight2000, InspectEdge, Inspection Designer, MVS, NotchMax, OCRMax,
PatMaxRedLine, ProofRead, SmartSync, ProfilePlus, SmartDisplay, SmartSystem, SMD4, VisiFlex, Xpand
Portions copyright © Microsoft Corporation. All rights reserved.
Portions copyright © MadCap Software, Inc. All rights reserved.
Other product and company trademarks identified herein are the trademarks of their respective owners.
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Legal Notices
Table of Contents
Legal Notices 3
Table of Contents 4
Symbols 6
About DMA-EZCCM-001 7
Product Description 7
Functional Principle 7
Supported DataMan Readers 7
Multiprotocol Functionality 7
Indicator LEDs 8
Module LEDStatus 8
I/OLEDs 8
Dimensions 10
Accessories 10
Mounting 11
Grounding 14
Connecting 16
Supply Concept 16
Connecting the modules to Ethernet 16
Connecting Power Supply 17
Connecting Digital Sensors 18
Connecting DataMan Readers 19
Getting Started 21
Setting IP Address 21
Setup Tool Connection 21
Web GUI 22
Memory Mapping 24
Setup Device 27
Triggering Readers 28
Reading Results 28
Soft Events 29
Advanced Features 30
Connecting 31
Connecting the device to a Siemens PLC in PROFINET IO 31
Used Hardware 31
Used Software 31
Prerequisites 31
Installing the GSDML-file 31
Slots and Modules 33
Connecting the device to an EtherNet/IP™ PLC 35
Commissioning the Device in EtherNet/IP™: 35
Troubleshooting 40
Maintenance 41
Firmware Update 41
Repair 41
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Table of Contents
Symbols
The following symbols indicate safety precautions and supplemental information:
WARNING:This symbol indicates a hazard that could cause death, serious personal injury or electrical shock.
CAUTION:This symbol indicates a hazard that could result in property damage.
Note: This symbol indicates additional information about a subject.
Tip: This symbol indicates suggestions and shortcuts that might not otherwise be apparent.
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Symbols
About DMA-EZCCM-001
Product Description
The DMA-EZCCM-001 is a communication module for DataMan readers, which supports daisy chaining over Industrial
Ethernet. This device is developed in cooperation with the company Turck.
DMA-EZCCM-001 provides the following features:
lData Exchange via Multiprotocol functionality Ethernet/IP™ Device or PROFINET IO Device
l2x M8, 4-pole, Ethernet connection
lIntegrated Ethernet switch, which allows line topology
lTransmission speed 10 Mbps/100 Mbps
l4-pole M8-connectors for voltage supply
lSeparated power groups for safety shutdown
lTwo interfaces for DataMan connection
lTwo universal ports for PNP inputs, which can be configured for trigger
lIntegrated web server
lLED displays and diagnostics
lFibre-glass reinforced housing
lShock and vibration tested
lFully potted module electronics
lDegree of protection IP65/IP67/IP69K
Functional Principle
The devices provide a multiprotocol Ethernet interface for EtherNet/IP™ and PROFINET. The device is connected to
Ethernet as PROFINET IO Device or EtherNet/IP™ Device via the Ethernet interface. Process data between Ethernet
andDMA-EZCCM-001 are exchanged during runtime. The DataMan interfaces are used for connecting devices Cognex
DataMan Barcode Readers.
Supported DataMan Readers
The following DataMan Series readers can be connected to the device:
lDataMan 70 Series readers
lDataMan 150 Series readers
lDataMan 260 Series readers
lDataMan 360 Series readers
lDataMan 470 Series readers
Multiprotocol Functionality
The compact communication modules of the EZCCM product line combine two Ethernet-protocols:
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About DMA-EZCCM-001
lPROFINET
lEtherNet/IP™
A multi-protocol device can be operated without intervention from the user (which means, without changes in the
parameterization) in both Ethernet protocols mentioned.
During start-up, after a power-on, the module runs in "snooping" mode and detects the Ethernet protocol which requests
a link connection by listening to the traffic. If a protocol is detected, the device is set automatically to the respective
protocol. After this an access to the device from other protocols is read-only.
Indicator LEDs
Module LEDStatus
LED Color Status Description
ETH1/ETH2 Green ON Ethernet link (100 Mbps)
Flashing Ethernet communication (100 Mbps)
Yellow ON Ethernet link (10 Mbps)
Flashing Ethernet communication (10 Mbps)
- OFF No Ethernet link
BUS Green ON Active connection to Primary reader
Flashing Steady flashing:Ready
Sequence of 3 flashes in 2 seconds: operating active
Red ON IP address conflict or Restore Mode or Modbus timeout
Flashing Blink/Wink command active
Red/Green Alternating Waiting for assignment of an IP address, DHCP or BootP
- OFF Power off
ERR Green ON Diagnostics disabled
Red ON Diagnostics enabled
V2undervoltage diagnosis is parameter-dependent
PWR Green ON V1and V2power on
Red ON V2power off or below the defined tolerance of 18V
- OFF V1power off or below the defined tolerance of 18V
I/OLEDs
LED Color Status Description
LED TX GREEN Flashing Data is being transmitted.
LED RX GREEN Flashing Data is being received.
RED Flashing Data is being received, protocol error.
(Parity, Baud rate, ASCII/RTU)
RED ON Buffer overflow of received data
LED TX and RX RED Flashing,
simultaneous
Overload of the port supply. Both LEDs of the corresponding port
are flashing simultaneously.
RED Flashing,
alternating
Configuration error. Both LEDs of the corresponding port are
alternately flashing.
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About DMA-EZCCM-001
LED Color Status Description
IN1/IN2 GREEN ON Input active
RED Flashing Overload of the port supply. Both LEDs of the corresponding port
are flashing.
OFF Input of output inactive
C3/IN2 WHITE Flashing Blink/Wing command active
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About DMA-EZCCM-001
Dimensions
Note:
lAll dimensions are in millimeters [inches] and are for reference purposes only.
lAll specifications are for reference purpose only, and may be changed without notice.
Accessories
Dataman Cable for DM70 & DM150 - 3 meter*
*use also DMA-SERIAL-IP65-ST in combination with DM70
DMCB-EZCCM-DB15-03
Dataman Cable for DM260, DM300 & DM470 - 3 meter DMCB-EZCCM-M12-03
EZCCM Ethernet Cable M8/M8 - 10 meter DMCB-EZCCM-1011-10
EZCCM Ethernet Cable M8/RJ45 - 10 Meter DMCB-EZCCM-1012-10
EZCCM Power Cable M8/M8 - 10 meter DMCB-EZCCM-2011-10
EZCCM Power Cable M8/Flying Leads - 10 meter DMCB-EZCCM-2013-10
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About DMA-EZCCM-001
Mounting
The device can be mounted on a DIN rail according to EN 60715 (TS35) or screwed onto a mounting plate. Both
composite and individual assembly are possible.
Mounting Module Composites
The TBNN-S0…1adapters can be used to build module composites for group assembly.
Mounting on Mounting Plate
The devices are fixed on a pre-drilled mounting plate with two M4 screws. The spacers TBNN-S0-STD2are necessary for
mounting module composites.
Mount the modules or the module composites according to the image below.
1. Unlock the cover flap with a flat tool (e.g. screw driver).
2. Open the flap completely.
3. To join the DMA-EZCCM-001 module and the spacer, insert the key of the spacer into the slot of the DMA-
EZCCM-001 module.
1TBNN-S0 is not a Cognex accessory, please contact Turck for more information.
2TBNN-S0-STD is not a Cognex accessory, please contact Turck for more information.
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About DMA-EZCCM-001
4. Flap back the cover and close it. It must engage audibly.
5. Repeat steps 1 to 4 until the module group is complete.
6. Mount the modules or the module composites according to the image below.
Mounting on a DIN rail (TS 35)
Single modules or module composites can be mounted on a DIN rail (TS 35) using the spacers TBNN-S0-DRS1
CAUTION:Incorrect mounting malfunction due to faulty grounding:
lOrient the spacers so that the arrow in the cover flap of every spacer points in direction to the M8 Ethernet
connectors
lConnect the grounding contact of the spacer to the grounding contact of the device
1TBNN-SO-DRS is not a Cognex accessory, please contact Turck for more information.
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About DMA-EZCCM-001
1. Unlock the cover flap with a flat tool (e.g. screw driver).
2. Open the flap completely.
3. To join the EZCCM-module and the spacer, insert the key of the spacer into the slot of the EZCCM-module (3).
4. Flap back the cover and close it. It must engage audibly.
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About DMA-EZCCM-001
5. Repeat steps 1 to 4 until the module group in complete.
6. Mount spacers on the right and the left side of the device.
7. Place the device or the composite on the DIN rail so that the cut-outs in the spacers enclose the DIN rail (1).
8. Close the rotating pin in the spacers by means of a screw driver.
9. Ground the device.
Note: To increase stability on the mounting rail, end brackets can be mounted on the left and right side of the
modules/module composites.
Grounding
Grounding and Shielding Concept
Field bus and I/O part of the DMA-EZCCM-001 modules can be grounded separately.
1. The grounding clamp at the M8 connectors for the fieldbus connection (P1, P2) connects the shield of the fieldbus
lines.
2. The grounding ring leads the shield at the flange of the M8 connectors for the fieldbus connection via an RC-
circuit to the outside of the station.
3. By mounting the module onto a mounting plate through the mounting hole, the module is connected to the
reference potential of the installation by a metal screw.
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About DMA-EZCCM-001
4. The spacers TBNN-S0-DRS1for mounting the DMA-EZCCM-001 modules onto a DIN rail (TS 35) connect the
grounding contact of the modules with the DIN rail and thus with FE.
Ground the Device (FE)
To shield the network cables from possible noise interference the flange of the M8 connectors needs to be at the
reference potential of the installation.
This is done through the grounding ring and clamp that are mounted on the device by default and which need to be
connected with a metal screw when mounting on a DIN rail.
Removing the Grounding Clamp
Use a flat screwdriver to slide the grounding clamp forward and remove it.
Mounting the Grounding Clamp
Insert the grounding clamp between the fieldbus connectors (using a screwdriver if necessary) so that it contacts the
metal housing of the connector.
The shielding of the fieldbus lines is now connected to the grounding clamp.
1TBNN-SO-DRS is not a Cognex accessory, please contact Turck for more information.
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About DMA-EZCCM-001
Connecting
Supply Concept
All DMA-EZCCM-001 modules are supplied via two separate voltages V1 and V2. The I/O-channels are separated into
the different potential groups. This allows a safety shutdown of parts of an installation via emergency-off circuits.
V1 = supply for DataMan Readers
V2 = supply of the respective connectors
Connecting the modules to Ethernet
The DMA-EZCCM-001 module is provided with an integrated auto crossing switch with two 4-pin M8 Ethernet plug
connectors for connecting to the fieldbus.
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About DMA-EZCCM-001
CAUTION:
Observe using the correct M8-connectors when connecting Ethernet- and power cables (Ethernet: P1 and P2,
power: X1and X2). Interchanging the Ethernet and the power cables can destruct the internal electronics.
Connect the device to Ethernet according to the pin assignment below.
Connecting Power Supply
The DMA-EZCCM-001 module is provided with two 4-pin M8 plug connectors for connecting the power supply. V1 and
V2 are galvanically isolated.
CAUTION:
Observe using the correct M8-connectors when connecting Ethernet- and power cables (Ethernet: P1 and P2,
power: X1 and X2). Interchanging the Ethernet and the power cables can destruct the internal electronics.
Connect the device to the voltage supply according to the pin assignment below.
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About DMA-EZCCM-001
X1 Power feed
X2 Continuation of the power to the next node
V1 Power Supply 1 (including supply of electronics)
V2 Power supply 2
Note: The system voltage (V1) and the load voltage (V2) are fed in and monitored separately. In case of an
undercut of the admissible voltage, the connectors are switched off according to the module's supply concept. In
case of an undervoltage at V2, the LEDPWR changes from green to red. In case of an undervoltage at V1, the led
is turned off.
Connecting Digital Sensors
The DMA-EZCCM-001 module is provided with two 5-pin M12 connectors for connecting digital sensors, which can act
as trigger to the DataMan readers or general inputs to read out via fieldbus.
Connect the sensors to the device according to the pin assignment shown below.
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About DMA-EZCCM-001
1 Vaux2 (V2)
2 IN 2
3 GND V2
4 IN 1
5 FE
Connecting DataMan Readers
The DMA-EZCCM-001 module is provided with two 5-pin M12 connectors for connecting DataMan Readers.
Connecting DataMan 70 Series
To connect a DataMan 70 series reader to the DMA-EZCCM-001, two cables are required:
lDMA-SERIAL-IP65-ST
lDMCB-EZCCM-DB15-03
Connecting DataMan 150 Series
To connect DataMan 150 series to the EZCCM a connection accessory is required:
lDMCB-EZCCM-DB15-03
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About DMA-EZCCM-001
Connecting DataMan 260 / 300 / 470 Series
To connect DataMan 260, 300 or 470 Series a connection accessory is required.
lDMCB-EZCCM-M12-03
The image shows a connection to a DataMan 260 reader.
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About DMA-EZCCM-001
Table of contents
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