Coldelite UC-113G User manual

Technology For A Sweeter World
Counter Model UC-113G Floor Model UF-203G Floor Model UF-253G
Gravity Soft Serve Freezers
CONDENSED
ROUTINE, PERIODIC
CLEANING PROCEDURES
COLDELITE CORPORATION OF AMERICA
COLDELITE BLDG. ROBINSON RD. AT ROUTE 17 SOUTH LODI, N.J. 07644 TEL. [phone]

PART I
CLEANING PROCEDURES
Cleaning and sanitizing schedules are governed by your State
or local regulatory agencies and must befollowed accordingly.
A well planned cleaning schedule will eliminate excessive
waste of time and product within your organization.
3) Place a container or bucket under the spigot head. Slowly
pull the handle down and remove remaining product from
the cylinder.
On a designated day(s) of the week, allow the mix in the mix
tank to run as low as feasible.
Proceedto clean the machine,as follows:
1) Remove the Gravity Feed Tubes. Pull the tubes straight up
and out.
4) When the product has stopped flowing,turn the Selector
Switch to the
OFF position. Close the spigot handle.
2) Turn the Selector Switch to BEATER position and let the
machine run for
4 to 5 minutes.This will soften the product
in the cylinder and allow the remaining product to be removed
more easily.

5)Fill hopper@)and cylinder(s) with cold water (a mild,non-
foaming dish washing detergent is recommended).
6) Turn Selector Switch to the BEATER position for one minute.
Turn Selector Switch to OFF position, drain water by opening
the spigot handle. Repeat this process until water is clear.
IMPORTANT:Operate unit only in the BEATER position when
cleaning. Do not operate unit for excessive periods in the
BEATER position, one minute intervals per rinse is recommended.
7) Brush all surface areas,with brushes provided, to remove all
mix particles.
8) Drain Water:
9) The GravityTubes must now be disassembled. To disassemble,
first removethe "SPLASH GUARD" by pulling it out of the tube.

10) Next, remove the gravity tube "SLEEVE" by pulling it straight 13)Loosen and remove the four (4)dispensing head retaining
off of the tube. knobs.The knobs are removed by turning in a counter-
11) Finally, remove the o-rings using the O-RING EXTRACTOR
included in the "start-up kit".
clockwise direction.
14)Remove the dispensing head by pulling it straight towards
you and away from the machine.
warnings
Never use anything other than the O-RINGEXTRACTOR to
remove o-rings as damage to the o-ring and/or part can result
12) Remove the two mix level "floats" by lifting them off the
stainless steel shaft.

15) Disassemble the dispensing head by first opening all the
dispense handles.
18) Using the O-RING EXTRACTOR,remove the piston o-rings
Each piston O-ring groove is notched for easy insertion of
the o-rina extractor.
19) Turn the dispensing head over and remove the two large 0-
rinas from the back of the head.
16) Pull the handle retaining rod out far enough to allow the
first handle to disengage.
20) Remove the beater/augers from the freezer cylinders. Pull
the beaters STRAIGHT out towards you. Should they become
jammed, DO NOT
FORCE. Tap the,front of the beater back
into the cylinder with the palm of your hand.
17)Return the retaining rod to its orig~nalposition. Using the
rod as a fulcrum, lever the dispense piston out of the
dispense headwith the handle. Repeat this process for
each of the three pistons.

21) Disassemble the beater/auger by first removing the rubber
beater shaft (lip) seal, simply slide it off the shaft.
25) Wash all the parts in luke warm water (80" - 85'F) using a
mild detergent and the cleaning brushes provided in the
START-UP KIT.
DO NOT USE HOT WATER ON ANY OF THE PLASTIC
PARTS AS DAMAGE TO THE PARTS CAN RESULT.
41 Alr Dry
3' San'tlze \
t
22) Continue disassembly by removing the beater IDLER. Pull
forward untilthe grooved portion of the shaft lines up with
the opening at the front of the beater/auger. Lift the idler
up and out.
n
Figure 10
26) Rinse the parts in luke warm water (80 - 85 F)
27) Place the parts in luke warm,sanitized water for 2 to 5
minutes. Use the sanitizer provided In the START-UP KIT
following the manufacturers directions.
23) Finally, remove the beaterlauger END PUSHER by pulling
straight and away from the beater.
24) The machine is now completely disassembled. The parts
should now be washed, rinsed and sanitized.
28) Place the parts on a clean, sanitized counter area and
allow to air dry or assemble wet. DO NOT TOWEL DRY OR
RINSE SANITIZED PARTS.

PART I1
ASSEMBLING
THE FREEZER
Once the parts have been washed, rinsed and sanitized, the
freezer is ready to be re-assembled. Prior to beginning the re-
assembly procedure,sanitize your hands by submerging in the
sanitizing solution. Begin to re-assemble as follows:
A) Assembling the Beater/Augers
1) First, re-assemblethe beater/auger assembly. Begin by
gathering the four parts needed to complete each assembly:
A) plastic "END PUSHER",
B) BEATERIAUGER, C) IDLER, D)
rubber, beater LIP SEAL.
Push the idler back, inserting its shaft into the hole of the
beaterlauaer shaft.
When installed correctly, the idler (whenturned) should rotate
freely. If the idler does not rotate,it is incorrectly installed
and must not be installed into the machine. Repeat the
above instructions.
4) Next,lubricate and install the beater lip seal by first lubricating
the beaterlauger shaft with the lubricant included in the
START-UP KIT. Place three, 114" beads in equal distances
around the shaft as shown below.
Sl~dethe rubber, beater Ilp seal onto the shaft.
2) Al~qninsthe end-pusher slot w~ththe slotted shaft located at
the-froit of the beater/auger, slide the end pusher onto the
3) Next, install the idler. Holding the idler in a horizontal Lubricate the end of the beater lip seal which is not lubricated
position, turn the idler until the fins are in an upright position. by placing three, 114" beads in equal distances around the
Then insert the idler by aligning the thinner portion of the seal surface as shown below.

5) Repeat the above procedure for the second beaterlauger
assembly. Rotate the beater/auger until you feel the drive shaft engage
6) Finally, insert the beaterlauger into the freezer cylinder.
Halding the beaterlauger horizontally, slide it straight into
the cylinder until it can go no further.
IMPORTANT: Before installing the beaterlauger, make certain
the beater lip seal is in place and the idler is properly
7) Insert the second beaterlauger. Once installed,make certain
the flat portion of the idler is in a vertical position.The idlers
should spin freely and are counter weighted to naturally rest
in a vertical position.
B) Assembling the Dispensing Head
1) Begin by gathering all the parts necessary to assemble the
dispensing head.These parts include: A) two (2),
4" diameter
O-rings,
B) the dispending head<body, C) the center piston
O-ring,
D) four (4), 1 3/d' diameter end piston O-rings, E)
center piston, F) two (2)end pistons, G) handle retaining
rod.
H) three (3) dispense handles.

2) First,remount the end piston O-ringsonto the end pistons.
Simply roll onto the piston until they drop into the O-ring
notches.
5) Insert the two end pistons into the two end chambers of
the dispensing head body making certain to align the
square notch of the piston with the rectangular notch at
the front of the dispense head. Repeat this process with
center piston and center chamber.
3) Remount the center piston O-ring onto the center piston.
This O-ring and piston are easily identified as they appear
to betwo O-rings and O-ring grooves interconnected by
two vertical posts.
6) Turn the dispense head over and install the two 4" diameter
O-rings into O-ring grooves located in the back of the
head.
4) Oncethe O-rings have been mounted, liberally lubricate
the area between the two O-rings. Place a bead of lubricant
around the entire piston as shown.
Lightly lubricate the O-ringswith the sanitary lubricant.
Spread the lubricant on the surface area between the two
O-ringsand the O-rings as well. This will ensure free
movement of the dispense handles once the head is
completely assembled.