Cole Parmer Electrothermal BA6101 User manual

Instruction Manual
M6877 / Version 9.7
ELECTRIC BUNSEN
BA6101
BA6101/C
BA6101X1
BA6101/CX1

Please take your time to read this Instruction Manual in order to understand the
safe and correct use of your new Electrothermal product.
It is recommended the responsible Body for the use of this equipment reads this
instruction manual and ensures the user(s) are suitably trained in its operation.
Section 1.
Page
3
Section 2.
Page
4
Section 3.
Page
5
Section 4.
Page
7
Section 5.
Page
8
Section 6.
Page
9
Section 7.
Page
10
Section 8.
P
age
13
Section 9.
Page
15
Section 10.
Page
17
Section 11.
Page 18
Section 12
.
Page
19
Introduction.
Symbols and using this Instruction Manual.
Safety Information.
Unpack and Contents.
Installation.
Environmental Protection.
Product Operation.
Technical Specification.
Maintenance.
Parts and Accessories.
Customer Support.
EC Declaration of Conformity.
©The copyright of this instruction manual is the property of Cole-Parmer Ltd. This instruction manual is supplied by
Cole-Parmer Ltd on the express understanding that it is to be used solely for the purpose for which it is supplied. It
may not be copied, used or disclosed to others in whole or part for any purpose except as authorised in writing by
Cole-Parmer Ltd. Cole-Parmer Ltd. reserves the right to alter, change or modify this document without prior
nonotification.
In the interest of continued development Cole-Parmer Ltd. reserve the right to alter or modify the design and /or
assembly process of their products without prior notification.
This product is manufactured in the United Kingdom by Electrothermal, part of the Cole-Parmer Group of
companies.
2

1. INTRODUCTION.
1.1. The Electrothermal range of Electric Bunsen’s have a high temperature heat
source designed for general purpose laboratory use. They are suitable for the non-
contact radiant heating of materials in test tubes, crucibles, small flasks and beakers.
1.2. Each Bunsen radiant heater bowl is constructed within a robust, corrosion resistant
cylindrical stainless steel housing. The replaceable heater assembly consists of a
coiled resistance heater. This in turn is formed around the outer surface of a ceramic
bowl. The heater assembly is then mounted in the top of the Bunsen’s cylindrical
housing. Air circulation / cooling vents are provided in the lower half of the Bunsen
housing ensuring that the base remains cool enough to touch whilst operational. A
detachable cowl is supplied with the Bunsen to deflect heat from the medium surface
when hand holding the Bunsen (with heat-resistance gloves).
3

2. SYMBOLS AND USING THIS INSTRUCTION MANUAL.
2.1. Throughout this instruction manual the following symbols are shown to identify
conditions which pose a hazard to the user, or to identify actions that should be
observed. These symbols are also shown on the product, or its packaging. When a
symbol is shown next to a paragraph or statement it is recommended the user takes
particular note of that instruction in order to prevent damage to the equipment or to
prevent injury to one’s self or other people.
The Responsible Body and the Operator should read and be familiar with this
Instructions manual in order preserve the protection afforded by the equipment.
To prevent injury or equipment damage it is the manufacturer’s
recommendation that all persons using this equipment are suitably trained
before use.
2.2. Symbols defined.
Caution, risk of danger. See note or
adjacent symbol.
Protective conductor terminal to be
earthed.
(Do not loosen or disconnect).
Caution / risk of electric shock
Recyclable Packing Material.
Do not dispose of product in normal
domestic waste.
Caution. Hot surface.
Refer to Instructions Manual
Bio Chemical Hazard. Caution
required. May require
decontamination.
Hot Zone on
product BA6101.
4

3. SAFETY INFORMATION.
This product has been designed for safe operation when used as detailed in accordance
with the Manufacturer’s instructions.
NOTE: Failure to use this equipment in accordance with the manufactures operating
instructions may compromise your basic safety protection afforded by the equipment and
may invalidate the warranty / guarantee. The warranty / guarantee does not cover
damaged caused by faulty installation or misuse of the equipment.
3.1. Prevention of Fire and Electric Shock.
To prevent a risk of fire or electric shock,
DO NOT
open your product
case without authorisation. Only qualified Service personnel should
attempt to repair this product.
Replace fuses only with the type as listed in section, ‘Technical
Specifications and Parts and Accessories’ (See fuse type and rating).
Ensure the Mains Power Supply conforms to rating found on the data
plate located on the under-side of this product and that of your MC
Controller.
Never
Operate this equipment without connection to earth / ground.
Ensure the mains supply voltage is correctly earthed / grounded in
accordance with current area legislation.
3.2. General Safe Operating Practice.
Always follow good laboratory practice when using this
equipment. Give due recognition to your company’s safety and
legislative health & safety procedures and all associated legislation
applicable to your areas of operation. Check laboratory procedures for
substances being heated and ensure all hazards (e.g. explosion,
implosion or the release of toxic or flammable gases) that might arise
have been suitably addressed before proceeding. When heating
certain substances the liberation of hazardous gases may require the
use of a fume cupboard or other means of extraction.
Ensure equipment is used on a clean, dry, non-combustible, solid work
surface with at least 400mm suitable clearance all around from other
equipment.
It is recommended that suitable protective eye glasses and gloves be
worn when using this product.
Do n
ot
touch the upper part of this product while in use. The surface
temperature will burn.
Do not
position the product so that it is difficult to disconnect from the
MC Controller / Power supply.
Do not
touch the heating element or any glass vessel whilst in use.
5

Do not lean or stretch over equipment when in use.
Do not immerse unit in water or fluids.
Do not spill substances onto this product. If spillage does occur,
disconnect unit from mains supply and follow instructions as detailed
in Maintenance. (Section 9).
Do not cover this product whilst in use. Do not block or obstruct
ventilation slots / airways.
Do not leave this product switched on when not in use.
Do not thermally insulate the exposed upper section of this product,
as the insulation used may obstruct the convection cooling airways
around the rim and cause the product to overheat.
It is not recommended to leave any heating apparatus unattended
during operation.
Only use Original Equipment manufactures spares and accessories.
Ref Section 10.
The equipment is not spark, flame or explosion proof and has not been
designed for use in hazardous areas in terms of BSEN 60079-
14:1997. Keep flammable, low flash point substances away from the
apparatus.
Do not operate or handle any part of the product with wet hands.
It is recommended this product be used with an Electrothermal MC5
Controller (Energy Regulator). However for high temperature use it
may be connected directly to the mains electricity supply. Extra safety
care should be used.
Keep the Mains cord and lead set away from the heating surface.
6

4. UNPACK CONTENTS.
Please check the contents of your carton against the packaging diagram.
For future reference
please record your
products Serial and
Model Numbers.
Serial Number Unit Model/Cat Number
Item
No
Qty
1 1
2 1
3
Description
Instructions Manual
Electric Bunsen
Mains leads in BA6101 or BA6101/C (UK
and Schuko lead)
Mains lead in BA6101X1 or BA6101/CX1
(US lead)
1
7

5. INSTALLATION.
5.1. Electrical Safety and Installation.
5.1.1.This equipment is designed to be safe under the following conditions:-
•Indoor use.
•Altitude up to 2000 meters.
•Temperatures between 5°C and 40°C.
•Maximum relative humidity 80% for temperatures up to 31°C decreasing
linearly to 50% relative humidity at 40°C.
•Mains supply voltage fluctuations up to ±10% of the nominal voltage.
•Transient overvoltages typically present on the mains supply. (Overvoltage
category II)
•Applicable rated pollution degree 2.
5.1.2. This equipment must be earthed / grounded to a fixed earth / grounded
mains socket outlet. The mains supply is to earthed / grounded in accordance
with current legislation.
5.1.3. Check the voltage on the product data label on this product unit and those of
any accompanying electrical accessory. Ensure the rating conforms to your
local supply.
5.1.4.It is recommended this product be connected to a mains supply source which
incorporated a RCD or GFCI device.
5.1.5. Do not install this product or Controller on a surface which may
become flooded.
5.1.6.The unit is supplied with a Mains cord and lead set. Always wire the product as
follows.
Green / Yellow or Green = Earth / Ground
Blue
or
White
=
Neutral
Brown
or
Black
=
Live / line hot.
5.2. Observation: the surface of the heating element of a Bunsen will upon receipt look
slightly discoloured. This discolouration is normal and occurs at the factory during
test when the product is first heated up.
5.3. The Electrothermal MC5 Controller is recommended for use with our Electric
Bunsen’s.
8

6. ENVIRONMENTAL PROTECTION.
6.1. Maximum consideration has been given to environmental issues within the design
and manufacturing process without compromising end product performance and
value.
6.2. Packaging materials have been selected such that they may be sorted for
recycling.
6.3. At the end of your product and accessories life, it must not be discarded as
domestic waste. Ref: EU Directive 2002/96/EC on Waste Electrical and Electronic
Equipment Directive (WEEE). Please contact your distributor / supplier for further
information. For end users outside of the EU consult applicable regulations.
6.4. This product should only be dismantled for recycling by an authorised recycling
company.
This product and accessories must be accompanied by a completed
Decontamination Certificate prior to any disposal. Copies of the Certificate are
available from Distributor/Manufacturer.
9

7. PRODUCT OPERATION.
7.1. For general use,it is recommended this product be operated with an Electrothermal MC5
Controller (Energy Regulator).
Overview of Bunsen
7.2. Use with MC 5 Controller. (BA6101/C).
7.2.1.Couple the output IEC socket from the MC controller to the IEC plug of the
Bunsen.
7.2.2.Check the data plate voltage conforms to local supply. Connect the MC
controller to the mains electricity supply.
7.2.3.Rotate the regulator knob to increase power to the Bunsen. This will increase
the operating temperature. The White neon on the MC 5 controller will indicate
the presence of mains electricity. The Amber neon will pulse as the controller
applies power indicating when mains electricity is being supplied to the Bunsen.
(Refer to MC 5 controller Instructions manual for complete operation).
Item
Description
1
2
3
4
5
Mains input cord set.
With Male IEC socket.
Warning labels. (Hot surface and refer
to this Instructions Manual).
Cowl.
Data Plate:- Located on underside of
product. (Refer to for correct input
mains supply voltage).
Earth continuity test point
10

7.2.4.For effective heating of sample place the test tube so that it is positioned
approximately 25mm directly above the top of the Bunsen, thus allowing for
maximum vertical radiation into the vessel.
7.2.5.For quick heating, the test tube should be positioned so that it is just inside the
mouth of the ceramic heating bowl.
recommended that heat resistant gloves should be worn when removing
the cowl). The cowl is removed by rotating in the direction indicated in the
illustration below.
7.2.6. Non-contact crucible heating may be achieved by removing the cowl. It is
11

7.2.7.A proprietary retort stand and clamp should be used to securely hold and
position vessels over the Bunsen ceramic heating bowl.
7.2.8.
Parts of the Bunsen get very hot during operation, do not move the
Bunsen when still connected to power or still hot. Refer to diagram of hot zones
at the end of section 2.2 and 3.2 for safe operating distance.
7.3. Use without an MC controller.
7.3.1.Plug the IEC end of the mains cable into the Bunsen IEC lead. Connect the moulded
plug to your power supply and switch on at the mains.
NOTE: The Bunsen will commence heating on full power immediately, ensure it is
positioned in a safe environment, see paragraph 3.2 – General Safe Operating Practice.
7.2.9. Do not fill the inner ceramic bowl with liquid or any other substance.
12

8. TECHNICAL SPECIFICATION.
8.1. Specification.
230V AC at 50/60Hz.
230V AC at 50/60Hz.
110V – 120V AC at 50/60Hz.
110V – 120V AC at 50/60Hz.
Mains Input Supply Voltage
BA6101 Mains Input Supply Voltage
BA6101/CMains Input Supply
BA6101X1Mains Input Supply
BA6101/CX1 Mains Input Supply
Mains Input Power Cord and Plug
set
BA6101,
Mains Power Cord
BA6101X1
Mains Power Cord
Power Consumption in Watts.
BA6101, BA6101/C Without controller
(see controller Instruction Manual).
BA6101X1, BA6101/CX1
Replaceable Fuse Rating (Amps)
BA6101, BA6101/C.
BA6101X1, BA6101/CX1
Maximum Operating Temperature
Case Construction.
Heating Element Construction.
IEC – C-14 plug (UK) and (Schuko).
Replace only with equivalent cable.
Lead set with moulded plug UK Plug
IEC – C-14 plug
Replace only with equivalent cable.
Lead set with moulded plug USA Plug
480W Max
430W Max
F4A Radial Lead Quickblow.
F5A Radial Lead Quickblow.
800°C
Stainless steel – Brushed finish.
Resistance coiled wire and ceramic coned
former.
8.2. The Ingress protection rating for this product range is IPX0.
13

Weight 0.5Kg (1.1lb).
8.3. Dimensions and Weight (unpacked).
14

9. MAINTENANCE.
9.1. General Information.
Unplug the unit from the mains voltage supply and allow it to cool before
undertaking any maintenance tasks.
Maintenance should only be carried out under the direction of the Responsible
Body, by a competent electrician. Failure to do so may result in damage to the
product and in extreme cases be a danger to the end user.
With proper care in operation this equipment has been designed to give many years
of reliable service. Contamination or general misuse will reduce the effective life of
this product and may cause a hazard.
Maintenance for the unit should include:
•Periodic electrical safety testing (an annual test is recommended as the
minimum requirement).
•Regular inspection for damage with particular attention to the mains lead and
plug set.
•Routine cleaning of the equipment should be undertaken using a clean cloth.
DO NOT USE SOLVENTS FOR CLEANING ANY PART OF THIS
EQUIPMENT.
9.2. Fuse Replacement.
This equipment has Line and Neutral fuses fitted within the product.
Replacement of the fuses should only be carried out with the product
unplugged from the mains power supply, and only by a competent electrician
under the direction of the Responsible Body.
9.2.1.Remove the screws securing the base of the unit to the main body.
9.2.2.Carefully ease the base away from the main body. The fuses are connected via
the connection block secured to the base.
Note: Care should be taken not to stress the heater element and case
earth wires.
15

9.2.3.Unscrew the terminal block positions and remove the fuses. Fit replacement
fuses of the correct rate and value.
9.2.4.Reinsert the base into the body and secure using the previously removed
screws.
9.2.5. Prior to further use, the Responsible Body shall check the electrical
safety of the unit.
9.3. Decontamination.
In the event of spillage switch off and unplug this product from the mains electrical
supply. Wipe off all excess liquid from the reaction block and surrounding area using
an absorbent soft cloth. Allow sufficient time for any ingressed liquid to evaporate
before commencing with use.
If in doubt,please consult Customer Support. Refer to section 10.
If the equipment has been exposed to contamination, the
Responsible Body is responsible for carrying out appropriate
decontamination. If hazardous material has been spilt on or inside the
equipment, decontamination should only be undertaken under the control of
the Responsible Body with due recognition of possible hazards. Before using
any cleaning or decontamination method, the Responsible Body should check
with the manufacturer the proposed method will not damage the equipment.
Prior to further use, the Responsible Body shall check the electrical safety of
the unit. Only if all safety requirements are met can the unit be used again. The
above procedure is intended as a guide. Should spillage occur with a toxic or
hazardous fluid then special precautions may be necessary.
Decontamination Certificate.
Note: In the event of this equipment or any part of the unit becoming damaged, or
requiring service, the item(s) should be returned to the manufacturer for repair
accompanied by a decontamination certificate. Copies of the Certificate are
available from Distributor/Manufacturer.
At the end of life, this product must be accompanied by a Decontamination
Certificate. See section 6.3 and 6.4
16

10.PARTS AND ACCESSORIES.
Part Code Qty
AZ9131 10
AZ9132 10
HH179(S) 1
HH180(S) 1
CRM6288 1
REBA6101
Description
Fuse: F4A 250V Radial lead Quickblow. (BA6101, BA6101/C) Fuse:
F5A 250V Radial Lead Quickblow. (BA6101X1, BA6101/CX1)
Mains cord and moulded IEC plug and lead set (UK) 230V – 10A
BS1363/A (BA6101, BA6101/C)
Mains cord and moulded IEC plug and lead set (Europe) 230V
(BA6101, BA6101/C)
Mains cord and moulded IEC plug and lead set (USA) 115V
(BA6101X1, BA6101/CX1)
Replacement heater Element. (BA6101, BA6101/C) 1
REBA6101X1 Replacement heater Element. (BA6101X1, BA6101/CX1) 1
17

11. CUSTOMER SUPPORT.
For help and support in using this product, please contact Customer Services at the following
address.
Cole-Parmer Ltd.
Beacon Road,
Stone,
Staffordshire,
ST15 0SA,
United Kingdom
Tel: [phone]
General enquiries: [email protected]
Order enquiries: [email protected]
Technical support: [email protected]
www.electrothermal.com
18

and so we cannot guarantee that interference will not
occur in practice. Where there is a possibility that injury,
damage or loss might occur if equipment malfunctions
due to radio frequency interference, or for general
advice before use, contact the manufacturer.
This product meets the applicable EC
harmonised standards for radio frequency
interference and may be expected not to
interfere with, or be affected by, other equipment with
similar qualifications. We cannot be sure that other
equipment used in its vicinity will meet these standards
This declaration of conformity is issued under the sole responsibility of the manufacturer
Object of Declaration Electric Bunsen
(reference the attached list of catalogue numbers)
The object of the declaration described above is in conformity with the relevant Union Harmonisation Legislation:
Signed for and on behalf of the above manufacturer
EU Declaration of Conformity
Product Laboratory Equipment
Manufacturer Cole-Parmer Ltd
Beacon Road
Stone, Staffordshire
ST15 0SA
United Kingdom
File Number P225
Authorised Cole-Parmer
Representative Beacon Road
Stone, Staffordshire
ST15 0SA
United Kingdom
Additional Information
Place of Issue
Date of Issue
Authorised Representative
Title
Signature
Year of CE Marking: 1996
Stone, Staffordshire, UK
18 May 2011. Revised 08 February 2017
P Day
General Manager
References to the relevant harmonised standards used or referen
to which conformity is declared:
Low Voltage Directive
EMC Directive
RoHS Directive
2004/108/EC
2011/65/EC
IEC/EN 61010-1:2010
Safety requirements for electrical equipment for
measurement, control and laboratory use.
Part 1: General requirements.
Particular requirements for laboratory equipment for the
heating of materials.
Electrical equipment for measurement, control and
laboratory use. EMC requirements.
Part 1: General requirements (Class A).
IEC/EN 61010-2-010:2003
IEC/EN 61326-1:2006
2006/95/EC (until 19 April 2016)
2014/35/EU (from 20 April 2016)
19

Thank you for reading this data sheet.
For pricing or for further information, please contact us at our UK Office, using the details
below.
UK Office
Keison Products,
P.O. Box 2124, Chelmsford, Essex, CM1 3UP, Engl nd.
Tel: [phone]
F x: [phone]
Em il: s [email protected]
Please note - Product designs and specifications are sub ect to change without notice. The user is responsible for determining the
suitability of this product.