Coleman Echelon FC9V Quick start guide

TECHNICAL GUIDE
Echelon
MODELS: FC9V
GAS-FIRED
CONDENSING / HIGH EFFICIENCY
DOWNFLOW/HORIZONTAL
TWO STAGE VARIABLE SPEED FURNACES
NATURAL GAS
60 - 120 MBH INPUT
Due to continuous product improvement,
specifications are subject to change without notice.
Visit us on the web at www.york.com for the most
up-to-date technical information.
Additional rating information can be found at
www.gamanet.org.
EFFICIENCY
RATING
CERTIFIED
ISO 9001
Certified Quality
Management System
246786-CTG-B-0407
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
DESCRIPTION
These Category IV, highly efficient, compact, condensing
type furnaces are designed for residential and commercial
installations in a basement, closet, alcove, recreation room or
garage where the ambient temperature is above 32°F, or
higher. They may be either side wall or thru-roof vented using
approved plastic type combustion air and vent piping. All
units are factory assembled, wired and tested to assure
dependable and economical installation and operation.
WARRANTY
Lifetime limited warranty on both heat exchangers to the orig-
inal purchaser; a 20-year limited warranty from original instal-
lation date to subsequent purchaser.
10-year warranty on the heat exchanger in commercial appli-
cations.
5-year limited parts warranty.
FEATURES
• Two stage heating operation includes:
- Two stage gas valve
- Two stage inducer operation
• Provides increased comfort level & very quiet unit opera-
tion
• Adjustable delay timer allows two stage operation with sin-
gle stage thermostat
• Compact, easy to install, ideal height 40" cabinet
• Blower-off delay for cooling SEER improvement.
• Easy to connect power/control wiring.
• Built-in, high level self diagnostics with fault code display.
• Low unit amp requirement for easy replacement application.
• Integrated control module for reliable, economical operation.
• May be installed as either two-pipe (sealed combustion) or
single pipe vent (using indoor combustion air)
• Top intake & vent connection allows installation in narrow
locations.
• Electronic Hot Surface Ignition saves fuel cost with increased
dependability and reliability.
• Induced combustion system with inshot main burners for
quiet, efficient operation.
• No special vent termination kit required.
• 100% shut off main gas valve for extra safety.
• 24V, 40 VA control transformer and blower relay supplied for
add-on cooling.
• Hi-tech tubular aluminized steel primary heat exchanger.
• Secondary (condensing) heat exchanger of 29-4C high-grade
stainless steel.
• Timed on, adjustable off blower capability for maximum com-
fort.
• Independent door removal for greater durabilty and ease of
access.
• Easy access from front of unit for cleaning, maintenance or
service.
• Protection from intake, exhaust or condensate blockage.
• Insulated blower compartment for quiet operation.
• 3-way transition facilitates fresh air piping.
•EcoTrak comfort system allows dealer to customize comfort
settings based on regional location.

246786-CTG-B-0407
2Unitary Products Group
Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures.
Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.
The furnace shall be installed so that the electrical components are protected from water.
* Wire size and overcurrent protection must comply with the National Electric Code.
NOTES:
1. For altitudes above 2000 ft. reduce capacity 4% for each 1000 ft. above sea level.
2. Wire size based on copper conductors, 60°C, 3% voltage drop.
3. Continuous return air temperature must not be below 55°F.
4. All filters must be high velocity cleanable type.
C
19-1/4
1-1/4
1-1/4 5/8
5/8
23-5/8
D
2-1/4
23-1/4
20
B
BOTTOM IMAGE
SUPPLY END
TOP IMAGE
RETURN END
LEFT SIDE
RIGHT SIDE
22-3/4
7/8
7/8
13-7/8
HORIZONTAL CONDENSATE
DRAIN OPENING 2”
JUNCTION BOX
HOLE 7/8”
GAS PIPE ENTRY 1-1/2”
CONDENSATE DRAIN
HOLE 7/8”
SIDE PIPING HOLE 3-3/8”
T-STAT WIRING 7/8” K.O.
HORIZONTAL CONDENSATE
DRAIN OPENING 1-3/4”
22-1/4
25-3/8
26-1/2
27-1/8
29
22-3/4
21-5/8
18-1/2
11-3/4
7-1/2
2-1/4
T-STAT WIRING 7/8” K.O.
HORIZONTAL CONDENSATE
DRAIN OPENING 1-3/4”
HORIZONTAL
CONDENSATE
DRAIN OPENING 1-3/4”
JUNCTION BOX
HOLE 7/8”
GAS PIPE
ENTRY 1-1/2”
CONDENSATE DRAIN
HOLE 7/8”
29
22-3/4
21-1/4
18-1/2
9-1/8
8-1/2
30-1/8
23-11/16
E
FRONT
A
40
DIMENSIONS
Models Nominal
CFM Cabinet Size Cabinet Dimension
A (in.) B (in.) C (in.) D (in.) E (IN.)
FC9V060B12DH11 1200 B 17-1/2 16-1/4 15 1-3/4 2-3/8
FC9V080B12DH11 1200 B 17-1/2 16-1/4 15 1-3/4 2-3/8
FC9V080C16DH11 1600 C 21 19-3/4 18-1/2 2-1/8 2-3/4
FC9V100C20DH11 2000 C 21 19-3/4 18-1/2 2-1/8 2-3/4
FC9V120D20DH11 2000 D 24-1/2 23-1/4 22 2-1/2 3
ELECTRICAL AND PERFORMANCE DATA
Models Input
(High/Low) Output (High/Low) Nominal Airflow Cabinet Width Total Unit AFUE Air Temp.
Rise
MBH MBH CFM In. Amps % °F
FC9V060B12DH11 60 / 39 56 / 36 1200 17-1/2 9 92 35 - 65
FC9V080B12DH11 80 / 52 75 / 49 1200 17-1/2 9 92 35 - 65
FC9V080C16DH11 80 / 52 75 / 49 1600 21 12 92 35 - 65
FC9V100C20DH11 100 / 65 93 / 61 2000 21 14 92 35 - 65
FC9V120D20DH11 120 / 78 112 / 74 2000 24-1/2 14 92 35 - 65
Models Input
(High/Low) Max. Outlet Air Temp. Blower Blower
Size Max.
Over-current
Protect
Min. Wire Size *
(awg) @ 75 ft.
One Way
Operating
Weight
MBH °F HP Amps In. Lbs.
FC9V060B12DH11 60 / 39 165 1/2 7.0 11 x 8 20 14 136
FC9V080B12DH11 80 / 52 165 1/2 7.0 11 x 8 20 14 143
FC9V080C16DH11 80 / 52 165 3/4 10.2 11 x 10 20 14 159
FC9V100C20DH11 100 / 65 165 1 12.7 11 x 11 20 12 164
FC9V120D20DH11 120 / 78 165 1 12.7 11 x 11 20 12 182

246786-CTG-B-0407
Unitary Products Group 3
AIR FLOW DATA
HIGH / LOW SPEED COOLING AND HEAT PUMP CFM - WITHOUT FILTERS
FC9V060B12DH11 FC9V080B12DH11 Jumper Settings
High Low High Low COOL Tap ADJ Tap
1329 898 1312 878 A B
1133 774 1117 741 B B
1226 842 1202 810 A A
1039 708 996 683 B A
1110 755 1084 725 A C
915 637 892 618 C B
930 646 898 619 B C
719 529 700 511 D B
856 603 827 580 C A
657 526 642 500 D A
762 566 746 532 C C
612 523 596 500 D C
FC9V080C16DH11 FC9V100C20DH11 Jumper Settings
High Low High Low COOL Tap ADJ Tap*
1758 1183 2196 1498 A B
1646 1106 1858 1167 B B
1699 1140 2045 1363 A A
1531 1033 1661 1054 B A
1527 1047 1884 1201 A C
1449 969 1597 1022 C B
1368 930 1506 947 B C
1213 832 1395 891 D B
1309 897 1477 922 C A
1116 762 1254 761 D A
1170 808 1304 801 C C
1031 703 1114 657 D C
FC9V120D20DH11 Jumper Settings
High Low COOL Tap ADJ Tap*
2342 1528 AB
1904 1229 BB
2140 1404 AA
1700 1096 BA
1918 1247 AC
1643 1044 CB
1522 967 BC
1418 852 DB
1494 945 CA
1287 772 DA
1337 802 CC
1132 668 DC
HIGH / LOW HEAT CFM - WITHOUT FILTERS
FC9V060B12DH11 FC9V080B12DH11 Jumper Settings
High Low High Low HEAT Tap ADJ Tap*
1137 720 1386 962 A Any
974 625 1322 892 B Any
883 593 1250 849 C Any
825 561 1159 768 D Any
FC9V080C16DH11 FC9V100C20DH11 Jumper Settings
High Low High Low HEAT Tap ADJ Tap*
1732 1173 1912 1237 A Any
1631 1110 1688 1079 B Any
1493 1008 1545 967 C Any
1359 931 1422 899 D Any
FC9V120D20DH11 Jumper Settings
High Low HEAT Tap ADJ Tap*
2238 1465 AAny
2014 1313 BAny
1863 1211 CAny
1686 1075 DAny
All CFM’s are shown at 0.5” w.c. external static pressure.These units have variable speed motors that automatically adjust to provide constant CFM from 0.0” to
0.6” w.c. static pressure. From 0.6” to 1.0” static pressure, CFM is reduced by 2% per 0.1” increase in static. Operation on duct systems with greater than 1.0”
w.c. external static pressure is not recommended.
NOTE: At some settings, LOW COOL and/or LOW HEAT airflow may be lower that what is required to operate an airflow switch on certain models of electronic
air cleaners. Consult the instructions for the electronic air cleaner for further details.
* The ADJ “D” tap should not be used.

246786-CTG-B-0407
4Unitary Products Group
FILTER PERFORMANCE
The airflow capacity data published in the “Blower Perfor-
mance” table listed above represents blower performance
WITHOUT filters. To determine the approximate blower per-
formance of the system, apply the filter drop value for the fil-
ter being used or select an appropriate value from the “Filter
Performance” table shown.
NOTE: The filter pressure drop values in the “Filter Perfor-
mance” table shown are typical values for the type of filter
listed and should only be used as a guideline. Actual pres-
sure drop ratings for each filter type vary between filter manu-
facturer.
APPLYING FILTER PRESSURE DROP TO
DETERMINE SYSTEM AIRFLOW
To determine the approximate airflow of the unit with a filter in
place, follow the steps below:
1. Select the filter type.
2. Determine the External System Static Pressure (ESP)
without the filter.
3. Select a filter pressure drop from the table based upon
the number of return air openings or return air opening
size and add to the ESP from Step 2 to determine the
total system static.
If total system static matches a ESP value in the airflow table
(i.e. 0.20, 0.60, etc,) the system airflow corresponds to the
intersection of the ESP column and Model/Blower Speed row.
FILTER SIZES
Input / Output
BTU/H CFM Cabinet
Size Top Return Filter in
60/56 1200 B (2) 14 x 20
80/75 1200 B (2) 14 x 20
80/75 1600 C (2) 14 x 20
100/95 2000 C (2) 14 x 20
120/112 2000 D (2) 14 x 20
FILTER PERFORMANCE - PRESSURE DROP INCHES W.C.
Airflow Range Minimum
Opening Size Filter Type
Disposable Washable Fibers Pleated
CFM in2In W.C. In W.C. In W.C.
0 - 750 230 0.01 0.01 0.15
751 - 1000 330 0.05 0.05 0.20
1001 - 1250 330 0.10 0.10 0.20
1251 - 1500 330 0.10 0.10 0.25
1501 - 1750 380 0.15 0.14 0.30
1751 - 2000 380 0.19 0.18 0.30
2001 & Above 463 0.19 0.18 0.30
UNIT CLEARANCES TO COMBUSTIBLES
Application Top Front Rear Left Side Right Side Flue Floor/Bottom Closet Alcove Attic Line Contact
In. In. In. In. In. In. In.
Downflow 130 0 0 0 1*Yes Yes Yes NA
Horizontal 0 3 0 1 1 0 0 Yes Yes Yes Yes†
* Combustible floor base or air conditioning coil required for use on combustible floor.

246786-CTG-B-0407
Unitary Products Group 5
For additional connection diagrams for all UPG equipment refer to “Low Voltage System Wiring” document available online at www.upgnet.com
in the Product Catalog Section.
Thermostat Chart - AC
AC10 2 Stage Scroll A/C w/ Variable Speed Furnace - PV8/9; (F,L)*8/9V, (G,L)*8/9V, XYG8V-*, XYF8V-*, XYG9V-*, XYF9V-*
*DN22U00124
THERMOSTAT
Y
First Stage Cool
R
24-Volt Hot (Heat XFMR)
C
24-Volt Common
THERMOSTAT
Connection of the "C"
Termainal, 24-Volt
Common, is optional
when used with batteries
*PP32U70124
Y
First Stage Cool
Y2
Second Stage Cool
R
24-Volt Hot (Heat XFMR)
C
24-Volt Common
W/W1
Single/First Stage Heat
W2
Second Stage Heat
G
Fan
Thermostat Installer
Setup Number 0170 -
System Type - must be
set to 8 - 2 Heat/2 Cool
Multistage Conventional
G
Fan
G
Fan
E/W1
First Stage Heat
W2
Second Stage Heat
*PP32U72124
RC
24-Volt Hot (Cool XFMR)
E/W1
First Stage Heat
L
Malfunction Light
W2
Second Stage Heat
G
Fan
E/W1
First Stage Heat
Y2
Second Stage Cool
C
24-Volt Common
Y1
First Stage Cool
*DP22U70124
HM
Humidistat
DHM
Dehumidistat
VARIABLE SPEED
FURNACE CONTROL
R
24-Volt Hot
CFM CONTROL
W2
Second Stage Heat
Y1
First Stage Cool
*PP32U71124
THERMOSTAT
24V HUMIDIFIER
(Optional)
(X/L)
Malfunction Light
(O)
Reversing Valve– Energized in Cool
TWO STAGE
AIR CONDITIONING
Comfort Alert
Interface
HUM
Dehumidification - Open on Humidity Rise
C
24-Volt Common
C
24-Volt Common
R
24-Volt Hot
W2
Second Stage Heat
G
Fan
Y2
Second Stage Cool
E/W1
First Stage Heat
RC
24-Volt Hot (Cool XFMR)
Y1
First Stage Cool
R
24-Volt Hot
Y/Y2
Single/Second Stage Cool Y2
Second Stage Cool
Y
First Stage Cool
Y2
Second Stage Cool
W2
Second Stage Heat
G
Fan
R
24-Volt Hot
W
First Stage Heat
R
24-Volt Hot
*DN22C00124
THERMOSTAT
Y2
Second Stage Cool
Y1
First Stage Cool
C
24-Volt Common
C
24-Volt Common
THERMOSTAT
Thermostat Installer Setup
Number 15 - Compressor
Protection - must be set to 5
( ) CONVENIENCE TERMINAL
NO FUNCTION IN THIS APPLICATION.
E2/P Switch must be in
the E2 position and the
Humidistat Jumper on
CFM Control must be
in the 'YES' position for Dehumidification
Step 1 of Thermostat User
Configuration Menu
must be set to MS 2
Connection of the "C"
Termainal, 24-Volt Common,
is optional
when used with batteries
Step 16 of Thermostat
User Configuration Menu
must be set to ON to use
Comfort Alert Features
Thermostat Installer Setup
Number 1 - System Type -
must be set to 6 - 2
Heat/2 Cool Conventional
Connection of the "C" Termainal,
24-Volt
Common, is optional
when used with batteries
Connection of the "C"
Termainal, 24-Volt
Common, is optional
when used with batteries
Step 1 of Thermostat User
Configuration Menu must be
set to MLTI STG

246786-CTG-B-0407
6Unitary Products Group
Thermostat Chart - HP
HP24 Two Stage H/P - H*5B, YZE - w/Variable 2 Stage Furnace, 2 Stage Cooling Ready - PV8/9, (F,L)*8/9V, (G,L)*8/9V, XYG8V-*, XYF8V-*, XYG9V-*, XYF9V-*
W/031-01996- Series Demand Control; Hot Heat Pump Mode OR Conventional
Thermostat Installer Setup Number 0200 -
Backup Heat Source - must be set to 1 - Heat
Pump Backup Heat Source is Fossil Fuel
Thermostat Installer Setup Number 0210 -
External Fossil Fuel Kit - must be set to 0 -
External Fossil Fuel Kit is Controlling Heat
Pump Backup Heat
Change FFuel Jumper on
Heat Pump to ON
Thermostat Installer Setup Number 0190 -
Reversing Valve (O/B) Operation - must be
set to 0 - O/B Terminal Energized in Cooling
Step 1 of Thermostat User
Configuration Menu must be
set to Heat Pump 2
E2/P Switch must be in the E2 position
and the Humidistat Jumper on CFM
Control must be in the 'YES' position for
Dehumidification
( ) CONVENIENCE TERMINAL. NO
FUNCTION IN THIS APPLICATION.
24V HUMIDIFIER
(Optional)
Thermostat Installer Setup Number 0170 -
System Type - must be set to
12 - 3 Heat/2 Cool Heat Pump
Selection of GAS/ELEC switch
on thermostat not necessary Step 1 of Thermostat User Configuration
Menu must be set to Heat Pump 2 Set W2 Delay on furnace to OFF
HM
Humidistat BSG
Bonnet Sensor
Bonnet Sensor (Optional) BS
Bonnet Sensor
AUX
Auxiliary Heat E/W1
First Stage Auxiliary Heat E/W1
First Stage Auxiliary Heat W
Auxiliary Heat
Y2
Second Stage Heat/Cool
DHM
Dehumidistat HUM
Dehumidification - Open on Humidity Rise
Y2
Second Stage Heat/Cool Y2
Second Stage Heat/Cool Y2
Second Stage Heat/Cool (Y 2)
O
Reversing Valve–Energized in Cool
L
Malfunction Light L
Malfunction Light L
Malfunction Light (X/L)
Malfunction Light X/L
Malfunction Light
O/B
Reversing Valve O
Reversing Valve–Energized in Cool O
Reversing Valve–Energized in Cool (O)
Reversing Valve–Energized in Cool
CFM CONTROL
G
Fan G
Fan G
Fan G
Fan
W1 OUT
First Stage Auxiliary Heat Output
W2
Second Stage Auxiliary Heat W2
Second Stage Auxiliary Heat W2
Second Stage Heat W2 OUT
Second Stage Auxiliary Heat Output
E
Emergency Heat W/W1
Single/First Stage Heat
Y2 OUT
Second Stage Cool Output
R
24-Volt Hot (Heat XFMR) R
24-Volt Hot R
24-Volt Hot R
24-Volt Hot R
24-Volt Hot
RC
24-Volt Hot (Cool XFMR) Y/Y2
Single/Second Stage Cool
C
24-Volt Common C
24-Volt Common
Y
First Stage Heat/Cool Y1
First Stage Heat/Cool Y1
First Stage Heat/Cool Y1
First Stage Cool Y1
First Stage Heat/Cool
*DP22U70124 *PP32U72124
C
24-Volt Common C
24-Volt Common C
24-Volt Common
TWO STAGE
HEAT PUMP
*PP32U70124 *DN22H00124 *PP32U71124
THERMOSTAT THERMOSTAT THERMOSTAT VARIABLE SPEED
FURNACE CONTROL

246786-CTG-B-0407
Unitary Products Group 7
ACCESSORIES
PROPANE (LP) CONVERSION KIT -
1NP0347 - All units
This accessory conversion kit may be used to convert natural
gas (N) units for propane (LP) operation. Conversions must
be made by qualified distributor or dealer personnel.
CONCENTRIC VENT TERMINATION -
1CT0302 (2")
1CT0303 (3")
For use through rooftop, sidewall. Allows combustion air to
enter and exhaust to exit through single common hole. Elimi-
nates unslightly elbows for a cleaner installation.
SIDEWALL VENT TERMINATION KIT -
1HT0901 (3")
1HT0902 (2")
For use on sidewall, two-pipe installations only. Provide a
more attractive termination for locations where the terminal is
visable on the side of the home.
COMBUSTIBLE FLOOR BASE -
1CB0317 - 17 1/2” Cabinet
1CB0321 - 21” Cabinet
1CB0324 - 24-1/2” Cabinet
COIL TRANSITION KIT -
1TK0917 - 17-1/2” Furnace
1TK0921 - 21” Furnace
1TK0924 - 24-1/2” Furnace
These kits are required in downflow application when using
G*F* series coils. These kits are not required with MC/FC
series coils, but please ensure that the coil and furnace are
secured and that there are no air leaks.
CONDENSATE NEUTRALIZER KIT - 1NK0301
Neutralizer cartidge has a 1/2" plastic tube fittings for installa-
tion in the drain line. Calcium carbonate refill media is also
avaiable from the Source 1 Parts (p/n 026-30228-000).
HIGH ALTITUDE PRESSURE SWITCHES -
For installation where the altitude is less than 8,000 feet it is
not required that the pressure switch be changed. For alti-
tudes above 8,000 feet see kits below. Conversion must be
made by qualified distributor or dealer personnel.
1PS0507 - 060 MBH
1PS0508 - 080/1200 MBH
1PS0509 - 080/1600 MBH
1PS0510 - 100 MBH
1PS0511 - 120 MBH
ROOM THERMOSTATS - A wide selection of compatible
thermosets are available to provide optimum performance
and features for any installation.
1H/1C, manual change-over electronic non-programmable
thermostat.
1H/1C, auto/manual changeover, electronic programmable,
deluxe 7-day, thermostat.
1H/1C, auto/manual changeover, electronic programmable.
* For the most current accessory information, refer to the
price book or consult factory.

Subject to change without notice. Printed in U.S.A. 246786-CTG-B-0407
Copyright © by York International Corp. 2007. All rights reserved. Supersedes: 246786/036-21637-002 Rev. A (1205)
Unitary 5005 Norman
Products York OK
Group Drive 73069