Colordyne 2600 series User manual

Colordyne 2600 Series
Mini Press User Guide Version 3.6

Colordyne 2600 Series Mini Press User Guide v3.6
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Copyright statement
© 2015 Colordyne Technologies, This document, attachments and information contained herein are the
confidential and proprietary property of Colordyne Technologies and their suppliers. As such, this
document, attached files and information contained herein are subject to all nondisclosure and
proprietary information agreements currently in effect with your organization. Copies of this document,
any portion of this document or attachments may not be transmitted or disclosed to any third party
without the prior written permission of Colordyne Technologies.
© 2015 Colordyne Technologies All content is the confidential property of, or licensed to, Colordyne
Technologies (“Colordyne Technologies,” “we,” or “us”) and is protected under United States copyright,
trademark and other intellectual property laws.
Colordynetech.com
3275 Intertech Drive, Suite 100
Brookfield, WI 53045
USA
Email: [email protected]
Phone [phone]

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Contents
1 Overview...........................................................................................................................................................4
1.1 Introduction..............................................................................................................................................4
1.2 Certificate of compliance..........................................................................................................................4
1.3 General information .................................................................................................................................4
1.4 Technical Specifications............................................................................................................................5
2 Setting up the 2600 Series Mini Press ..............................................................................................................7
2.1 Moving and physical setup .......................................................................................................................7
2.2 Cabling (network and power)...................................................................................................................7
3 Power on...........................................................................................................................................................8
3.1 Visible safety check...................................................................................................................................8
3.2 Power on process .....................................................................................................................................8
3.3 Installing ink tanks ....................................................................................................................................8
3.4 Installing the printhead ......................................................................................................................... 10
4 Threading the press....................................................................................................................................... 14
4.1 Unwinder and rewinder roll direction................................................................................................... 14
4.1.1 Rolling direction unwinder - Ink jet coating on the inside or outside ........................................... 14
4.1.2 Rolling direction rewinder ............................................................................................................. 15
4.2 Threading from scratch ......................................................................................................................... 15
4.3 Threading using the currently threaded material ................................................................................. 18
4.4 Adjusting Label Edge Sensor.................................................................................................................. 21
5 Calibrate the web path (paper) ..................................................................................................................... 25
6 Select and queue print/start job ................................................................................................................... 26
7 Pause, resume or stop print job .................................................................................................................... 28
8 Moving the web............................................................................................................................................. 30
9 Changing label material................................................................................................................................. 32
10 Printing modes........................................................................................................................................... 32
10.1 Continuous printing mode..................................................................................................................... 32
10.2 Diecut printing mode............................................................................................................................. 33
10.3 Blackmark printing mode ...................................................................................................................... 35
10.4 Gap size and speeds .............................................................................................................................. 38
11 Shutting down the 2600 Series Mini Press Press ...................................................................................... 38
12 Driver installation/features ....................................................................................................................... 39
12.1 Driver installation .................................................................................................................................. 39

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12.2 Driver features and functions................................................................................................................ 42
13 Software features ...................................................................................................................................... 46
13.1 Right status bar...................................................................................................................................... 46
13.2 General settings (HOME menu)............................................................................................................. 47
13.2.1 Overview........................................................................................................................................ 47
13.2.2 Settings .......................................................................................................................................... 48
13.2.3 Statistics......................................................................................................................................... 53
13.2.4 Shutdown....................................................................................................................................... 55
13.2.5 Exporting statistics data to a CSV file ............................................................................................ 56
13.3 2600 Series Mini Press handling (2600 Series Mini Press tab).............................................................. 58
13.3.1 Overview........................................................................................................................................ 58
13.3.2 Handling......................................................................................................................................... 59
13.3.3 Maintenance.................................................................................................................................. 60
13.3.4 Job Library...................................................................................................................................... 62
13.3.5 Print Queue.................................................................................................................................... 64
13.3.6 Diagnostics..................................................................................................................................... 65
13.3.7 Media Settings............................................................................................................................... 66
14 Updating software and firmware on 2600 Series Mini Press.................................................................... 68
14.1 Updating via online updater.................................................................................................................. 68
14.2 Updating via offline updater ................................................................................................................. 69
15 Maintenance.............................................................................................................................................. 71
15.1 Regular cleaning/checking tasks............................................................................................................ 71
15.1.1 Wipe down surfaces ...................................................................................................................... 71
15.1.2 Emptying waste ink bottle............................................................................................................. 74
15.2 Replacing the wiper roller ..................................................................................................................... 75
15.3 Manual printhead wiping ...................................................................................................................... 80
16 Trouble shooting........................................................................................................................................ 83
16.1 Error States............................................................................................................................................ 83
16.2 Error messages on screen...................................................................................................................... 84
16.3 Firmware update failure........................................................................................................................ 85

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1Overview
1.1 Introduction
Purpose
The purpose of these instructions is to ensure correct installation, use, handling and
maintenance of the press.
Accessibility
The instructions are to be kept in a location known to the staff and must be easily accessible
for the operators and maintenance personnel.
Knowledge
It is the duty of the employer (the owner of the press) to ensure that anyone who is to
operate, service, maintain, or repair the press have read the instructions. As a minimum, they
should have read the part(s) relevant for their work. In addition, anyone who is to operate,
service, maintain, or repair the press is under obligation to look for information in the
instructions themselves.
1.2 Certificate of compliance
1.3 General information
Press designation
The complete press designation is Colordyne 2600 Series Mini Press.

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Machine plate
The machine plate (picture) is situated on the back side of the press at the lower left corner:
General description
The press consists of an unwinder/rewinder, double dancer arm system, winder tensioner,
label sensor, nip roller, automatic web clamps, splice table, service door, and 4 ink tanks.
Purpose and intended use
The press is only to be used to print labels. The press must not be used for any other purpose
than the purpose mentioned above.
Warning about foreseeable misuse
The 2600 Series Mini Press may not be used with inks not endorsed by Colordyne. All inks
purchased from Colordyne or from official Colordyne distributors worldwide are endorsed by
Colordyne.
Operating positions, location and arrangement
The press is intended to be used in a light industrial / office environment. The operator
operates the press in a standing or sitting position.
Environment
It is important that the press is placed in a clean environment, with sufficient air
conditioning/cleaning. Avoid placing it in an environment with dust and paper debris, as the
print head nozzles are sensitive to this.
1.4 Technical Specifications
General
•Maximum print speed 60 ft/min (18 m/min)
•1600 x 1600 dpi full color
•Self-cleaning station ensures high print quality over long runs.
•Four 2-liter ink tanks (CMYK)

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Media Handling
•Media width: 2 inch to 9.5 inch (50.8 mm to 241.3 mm)
•Maximum printable width: 8.71 inch (221.5 mm)
•Media thickness: 0.004 to 0.012 inch (0.1 to 0.3 mm)
Web Handling System
•Maximum roll size: 24 inch (600 mm)
•Core size: 3 inch (76 mm)
•Tension: 25 to 100 Nm, taper tension (maximum depending on roll size)
•Direct servo drive for precision web control.
Web Guide
•Auto roll alignment system
•Optical web edge sensor, adjustable position
Temperature and Relative Humidity
If transferring the 2600 Mini Press from different temperature conditions, ensure that the
press has had sufficient time to acclimatize.
•Storage Range: 23° to 122° F (-5° to 50° C) at RH up to 85%, non-condensing at 149° F (65°
C)
•Operating Range: 41° to 95° F (5° to 35° C) at RH 22-80% (non-condensing)
•Recommended Operational: 68° to 86° F (20° to 30° C) at RH 22-80% (non-condensing)
Dimensions and weight
•Height excluding screen: 53 inch (1340 mm)
•Height including screen: 64 inch (1616 mm)
•Width: 59 inch (1500 mm)
•Depth: 36 inch (918 mm)
•Weight: approx. 794 lbs (360 kg) including inks
Dimensions and weight including shipping crate
•Height: 62 inch (1570 mm)
•Width: 64 inch (1630 mm)
•Depth: 42 inch (1060 mm)
•Weight: approx. 1036 lbs (470 kg) including one set of inks
Electrical
•Voltage Range: 100 - 240 VAC
•Frequency Range: 50 - 60 Hz
•Estimated typical consumption: 400 Watts

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2Setting up the 2600 Series Mini Press
2.1 Moving and physical setup
The press is equipped with four (4) wheels for light movement. Do not attempt to push the press over
doorsteps or other obstacles regardless of size. Due to the very low clearance, please take care if there are
even small height variations of the surface.
Place the press on a stable level surface and secured by lowering the built-in the stands, using the red tooth-
wheel, until the wheels move freely without touching the ground.
Confirm the press is level, using a spirit leveler.
2.2 Cabling (network and power)
The press has two cable inlets.
1. Power Supply
2. Ethernet
Only the power cable is necessary for powering up the press. The network cable is necessary for sending new
print jobs to the 2600 Series Mini Press and remote support/software updates.

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3Power on
3.1 Visible safety check
Before powering on the 2600 Series Mini Press, visibly ensure that no foreign objects are interfering with the
print engine or web-path.
3.2 Power on process
1. Press the physical power switch on the backside of the 2600 Series Mini Press, switching it from 0 to 1.
a. Turning the main power switch on starts up Colordyne Control touch screen and print engine. For
safety reasons the web-path is not powered up yet to prevent any unexpected movement of the
label material.
b. Web state will display ‘Emergency stop’.
2. Press the physical green start button which can be found on the top of the press (near the screen) to
initialize (power up) the web path system.
a. Web state will display ‘Initializing’during this process.
b. The initializing process works with or without threaded label material.
3. The press is fully functional when the 2600 Series Mini Press tab is visible on the Colordyne Control
software and the ‘Web state’ field at status bar is ‘Not calibrated’.
3.3 Installing ink tanks
The 2600 Series Mini Press uses YMCK ink tanks, each contain 2 liters of ink when opened. Every 2600 Series
Mini Press ink tank is QA chip protected ensuring that only genuine Colordyne ink tanks can be used.
1.
2.
3.

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1. Open door on left side to gain access to ink tanks (orange arrow on picture above).
2. Connect QA chip reader cable (green arrow on picture above).
3. Connect tube with connector (red arrow on picture above).
When ink tank is connected the proper ink level and percentage is displayed at status bar on the touch screen:
NOTE: 2600 Series Mini Press ink tanks are not refillable and shall be treated as hazardous waste when empty.
Ink tank levels
Reservoir ink tank levels

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3.4 Installing the printhead
Unpacking printhead:
1. Open the end of the printhead package outer box and slide out the foil bag.
Inspect the integrity of the foil vacuum sealing. The foil bag should be formed tightly to the contours
of the printhead cartridge as shown above. If the foil is loose to any degree then the seal has been
compromised.
NOTE: If a poor seal is suspected, DO NOT USE the printhead. Report the issue to your supplier.
2. Carefully rip the foil packaging open at the notch. Use scissors if your foil bag does not have a notch
or you are finding it difficult to tear the bag.
3. Remove the printhead from the foil bag.
4. Remove the orange protective plastic cover from the printhead cartridge. Holding the printhead
cartridge by the handle
a. Release the flaps covering the ink ports
b. Release the clip retaining the cover near the centre of the printhead cartridge
c. Carefully remove the protective cover
5. Remove the protective strip from the electrical contacts. While holding the printhead cartridge by the
handle with one hand, grasp the pull tab with the other hand and, slowly and carefully, peel back the
plastic strip covering the electrical contacts.

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NOTE: Dispose of the removed strip immediately and do not allow the removed strip to contact the
electrical contacts.
6. Remove the protective strip from the printhead nozzles. While holding the printhead cartridge by the
handle with one hand, grasp the pull tab with the other hand and slowly and carefully peel back the
plastic strip covering the printhead nozzles. Maintain an angle of no less than 45° with the printhead
surface when pulling on the strip.
NOTE: Dispose of the removed strip immediately and do not allow the removed strip to contact the
electrical contacts or the printhead nozzles.
IMPORTANT: Do not throw away the printhead packaging. The white box has the serial number, part
number and manufacturing date of the printhead. Also it is recommended to store printheads which
are currently not installed in the original packaging.
CAUTION!
DO NOT touch the printhead cartridge’s ink couplings, nozzle surface or the
electrical contacts when installing the printhead cartridge. Hold the printhead
cartridge ONLY by the handles.
DO NOT unpack the printhead cartridge until the press is ready for
installation. Once unwrapped, delay in installing the printhead can
compromise print quality due to dehydration.
DO NOT place an unwrapped printhead on any surface before installing.
Protect the printhead at all times from dust, fibers, dirt and other
contaminants.

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Installing printhead:
1. Open top cover on 2600 Series Mini Press press to gain access to the print engine.
2. Press Release Printhead button in 2600 Series Mini Press -> Maintenance menu to open printhead
latch:
3. Insert printhead by the handle into the cradle.
a. Open printhead latch all the way up.
b. Insert printhead into the cradle by the handles.
c. Pull the printhead backwards until it snaps into the proper place standing upright.
a.
b.
c.
c.
b.

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4. Close printhead latch.
5. Press Install Printhead button in 2600 Series Mini Press -> Maintenance menu to start priming up the
printhead with ink.
NOTE: When the system is primed up for the first time (first installation when there has not been
any ink in the ink delivery system and the reservoir ink tanks), printhead priming only begins when
reservoir ink tanks are filled up with ink. This may take up to 10 minutes before actual priming of
the printhead begins.

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4Threading the press
There are two common methods of threading the press, threading from scratch, i.e. there is no material
present in the press or using the currently installed material to thread the press.
4.1 Unwinder and rewinder roll direction
4.1.1 Rolling direction unwinder - Ink jet coating on the inside or outside
Regardless of the threading procedure, you must insert the label roll on the unwinder core according to the ink
jet coated side (coated side must be up for printing).
1. Outside
If the ink jet coating is on the outside of the material, which is the most common, place the roll so
the end of the material is facing clock wise.
IMPORTANT: Ensure Media Settings -> ‘Unwinder or Rewinder label position’ states: Outside
2. Inside
If the ink jet coating is on the inside of the material, then place the roll so the end of the material is
facing anti clock wise.
IMPORTANT: Ensure Media Settings -> ‘Unwinder or Rewinder label position’ states: Inside
Printing on outside of label roll. Printing on inside of label roll.

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4.1.2 Rolling direction rewinder
The rewinder can place the label material on the outside or inside of the roll. The criteria are the same as for
the unwinder, please refer to the above for placement and direction and update the Media settings to reflect
this.
4.2 Threading from scratch
1Press ‘Reload Web’ button at Printer\Handling menu.
2Remove the web cleaner (it is sitting on magnets and can be removed easily).
3Place the chosen material on the unwinder roll according to chapter 4.1.1.
4Press ‘Reset Sidesteer Position’ button at Printer\Handling menu to set unwinder core horizontal
position to the default position.
Reset Sidesteer Position button (Printer\Handling menu)
5Adjust Label roll left edge on unwinder core compared to the wall behind (for label edge sensor zero
point calibration, see section 4.4). Make sure the label roll left edge is 3.9 inch (99 mm) from the wall.
Use the metric scale on the magnet bar or a ruler for measuring the 3.9 inch (99 mm).
Spacer
3.9 inch (99 mm)

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Metric scale on magnet bar
6Adjust position of label edge sensor to left edge of the label roll (see section 4.4 for adjusting label
edge sensor)
Label edge sensor in proper (default) position
Sensor Beam
3.9 inch (99 mm)

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7Thread the press according the picture below, until you reach the rewinder.
NOTE: When leading the label web around the NIP roller, press ‘Home Maintenance Module’ button
at Printer\Handling menu to gain easier access to the NIP roller. When threading is completed, use the
‘Install Maintenance Module button’ in the same menu to move the maintenance module back into
position.
8Place an empty roll core on the rewinder. Ensure that it is minimum as wide as the threaded label
material.
9Mount the material in direction according to chapter 4.1.2.
10 Check and make sure that Unwinder and Rewinder spindles are tightly locked and fix label rolls to the
shafts.
NIP Roller

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4.3 Threading using the currently threaded material
1Press ‘Reload Web’ button at Printer\Handling menu.
2Place the magnet on far side of the splicing table.
Magnet on far side of the spicing station.
3Cut the material on the diagonal, using a knife. Use the carved cutting path on the splicing table to
ensure a clean, straight cut.
4Remove the current label roll core from the unwinder.
5Place the chosen material on the unwinder roll according to chapter 4.1.1.
6Draw the material up to the splicing table.
Magnet
Carved cutting path
Carved cutting path

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Label material drawn up to splicing table from unwinder.
7Fasten materials securely on the splicing table. We recommend that you apply tape to both sides of the
material end-points.
Tape applied on upper side of label material.
Magnets