Combustion Research Reflect-O-Ray EDS 6 User manual

COMBUSTION RESEARCH CORPORATION
Issue Date: 9/22/2008 Revision Date: 1/1/2019 Rev. 5a Bulletin R6-080922
TM TM
EDS 6
Gas fired, Low Intensity Infrared Vacuum
Vented Infrared Heating Systems
Installation, Operating, Maintenance
and Parts Manual
Combustion Research Corp.
2516 Leach Rd.
Rochester Hills, MI 48309-3555
Telephone: [phone]
Fax: [phone]
www.combustionresearch.com
Installer
Please take time to read and understand these
instructions prior to any installation. Installer must
give a copy of this manual to the owner
Owner
Keep this manual in a safe place in order to provide
your serviceman with the necessary information.
FOR YOUR SAFTEY
If you smell gas:
1. Open windows
2. DO NOT try to light any appliance
3. DO NOT use electrical switches
4. DO NOT use any telephone in your
building
5. Leave the Building
6. Immediately call your local gas
supplier after leaving the building.
Follow gas supplier’s instructions.
7. If you cannot reach your gas
supplier, call the fire department.
WARNING
Fire Hazard
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
Some objects will catch fire or explode
when placed near this heater.
Failure to follow these instructions can
result in death, injury or property
damage.
!
WARNING
This equipment, its related accessories and by-products of operation, contain chemicals
(including carbon monoxide) known to the State of California to cause cancer, birth defects,
or other reproductive harm. For more information go to www.P65Warnings.ca.gov
Read and understand these installation, operating and maintenance
instructions thoroughly before installing or servicing this equipment. Only
trained, qualified gas installation and service personnel may install or
service this equipment.
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Reflect-O-Ray®EDS 6 Installation, Operation & Service
Combustion Research Corporation
WARNING
FIRE OR EXPLOSION HAZARD
Can cause death, severe injury and/or property damage.
1. Read this manual carefully before installing or servicing
this equipment. Improper installation, service or
maintenance can cause death, injury and/or property
damage.
2. Check clearances given on the outside of each burner to
make sure the product is suitable for your application.
3. Installer must be a trained, experienced service
technician.
4. All service must be performed only by a trained service
technician or representative
5. After installation is complete, check system operation as
provided in these instructions.
Combustibles: Failure to maintain the specified minimum
clearances to combustibles could result in a serious fire
hazard. Do not locate flammable or combustible materials
within this distance. Signs should be posted near thermostat
and in storage areas to specify maximum stacking height to
maintain required clearances to combustibles. Do not locate
in hazardous atmospheres containing flammable vapors or
combustible dust.
United States: Installations in public garages or airplane
hangars are permitted when in accordance with NFPA-88
(latest edition) and NFPA-409 (latest edition) Codes.
Canada: Installation in public garages and airplane hangars
is permitted when in accordance with CAN/CGA B.149.1 &
CAN/CGA B149.2.
Vehicles: Minimum clearances must be maintained from
vehicles parked, below the heater. Ensure that adequate
clearance is maintained where vehicles are in operation or
being serviced.
Gas Connection: There is an expansion of the radiant pipe
With each firing cycle, and this will cause the burner to move
with respect to the gas line. This can cause a gas leak
resulting in an unsafe condition if the gas connection in not
made strictly in accordance with page 17 of these
instructions.
Ignition: This appliance does not have a pilot. It is equipped
with an ignition device, which automatically lights the burner.
Do not try to light the burner by hand.
Mechanical Hazard - Vacuum Exhauster: High speed
rotating vacuum exhauster impeller/wheel can cause severe
injury. Do not operate the vacuum exhauster without
impeller. Loose clothing can be drawn into unguarded inlet
and entangle with impeller wheel. Keep hands and fingers
away from inlet and outlet. Install exhaust duct with "bird
screen" or approved vent cap on vacuum exhauster outlet.
Mechanical Hazard - Suspension: Use appropriate
suspension hardware, beam clamps (rod or perforated
strap) and turnbuckles at predetermined locations. The
weight and normal movement of the heating system may
cause support failure if the following minimum suspension
requirements are not met: Distance between combination
hangers must be 10 ft. (3 m) or less; chain size must be 3/0
minimum or equivalent. DO NOT suspend vacuum
exhausters with chain. Failure of the suspension system
and associated supports can cause death, severe injury or
property damage.
NOTICE CAUTION
Failure to follow these instructions can cause personal injury
or property damage:
Caution should be used when running the system near
combustible materials such as wood, paper, rubber, etc.
Consideration should be given to partitions, storage racks,
hoists, building construction, etc. Page 6 & 7 outlines
minimum acceptable clearances to combustibles.
If the building has a slight negative pressure or
contaminants are present in the air, an outside combustion
air supply to the heaters is strongly recommended.
Do not use in an atmosphere containing halogenated
hydrocarbons or other corrosive chemicals. Some
compounds in the air can be drawn into the equipment and
can cause an accelerated rate of corrosion of some parts of
the radiant heat exchanger. The use of such chemical
compounds in or near the enclosure should be avoided
where a longer life of the burner, tubing and other parts is
desirable.
Failure to follow these instructions can cause damage to the
system components:
DO NOT high-pressure test the gas piping with the burners
connected. Failure to follow this procedure will exceed the
pressure rating of burner gas controls and this will require
complete replacement of these parts.
DO NOT operate a vacuum exhauster with an unrestricted
inlet. Operating a vacuum exhauster when not installed on
a system requires the use of a damper that is one-half
closed. An unrestricted airflow will overload the motor,
which can cause burnout or failure.
This heater is designed for heating nonresidential indoor
spaces. These instructions, the layout drawing, local codes
and ordinances, and applicable standards that apply to gas
piping, electrical wiring, venting, etc. must be thoroughly
understood before proceeding with the installation.
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Reflect-O-Ray®EDS 6 Installation, Operation & Service
Combustion Research Corporation
INSTALLER
PLEASE TAKE TIME TO READ AND UNDERSTAND THESE
INSTRUCTIONS PRIOR TO ANY INSTALLATION.Contact your
representative or the factory if you have any questions
OWNER
Retain this manual in a safe place to provide your serviceman with
information if the situation arises.
TABLE OF CONTENTS
PAGE(S)
Heater safety and burner label locations 1 & 2
Warning symbols 3
Standards, certifications and codes 3 & 4
Installer qualifications & responsibility 4
Tube length requirements 5
Vacuum exhauster selection 5
System design parameters 5
Clearance to combustibles 6 & 7
System Installation 8 & 9
Suspension methods 10
Seismic restraint suspension 11
Reflector installation 12 & 13
Damper types 14
Connecting burner to radiant tube 15
Gas supply 16 & 17
Combustion air supply 18
Vacuum exhausters 19
Venting 20 – 26
Electrical wiring & control panels 27 – 29
Burner wiring schematics 30
Burner technical data 31
Burner setup 31 & 32
System sequence of operation 33 – 35
System shut down & maintenance 36 – 38
Trouble shooting flow chart 39 & 40
Burner parts list 41 & 42
Vacuum exhauster parts list 43
System accessories 44 – 47
Warranty statement and terms and conditions 48 & 49
Sample clearance to combustible sign 51
Reflect-O-Ray®heating systems DO NOT qualify for use in explosion proof installations.
Heaters SHALL NOT be used in living/sleeping quarters.
©2019 COMBUSTION RESEARCH CORPORATION, INC.
All rights reserved. No part of this work covered by the copyrights hereon in may be reproduced or copied in any form or by
any means - graphic, electronic, or mechanical, including photocopying, recording, taping, or information storage and
retrieval systems - without written permission of COMBUSTION RESEARCH CORPORATION, Inc.

Reflect-O-Ray®EDS 6 Installation, Operation & Service
Combustion Research Corporation
This Page Intentionally Left Blank

Reflect-O-Ray®EDS 6 Installation, Operation & Service
Combustion Research Corporation
HEATER SAFETY
Please take time to familiarize yourself
this manual as your safety is important
is important to us. This symbol is used
throughout this manual to notify you of
possible fire, electrical, burn hazards or
other safety issues. Pay special
attention when reading this manual and
follow the warnings.
Read this manual carefully before installation, operation or
service of this equipment.
Protective gear (including safety glasses) is to be worn
during installation, set up and service. Sheet metal
components, including the aluminum reflectors and field cut
radiant tubes used on this system as well as various venting
components have sharp edges. The use of gloves will also
help in reducing the transfer of dirt and oils to the surface of
the reflectors.
If additional Installation, Operation and Service Manuals are
needed, contact your Combustion Research Corporation
independent representative or Combustion Research
Corporation. The IOM’s can also be found at
www.combustionresearch.com.
In order to help prevent personal injury and damage to the
heater components, at least two persons will be required for
installation.
SAFETY LABELS AND THEIR LOCATION
Product safety signs or labels should be replaced by the end
user or servicing contractor when they are no longer legible
or have been damaged. Please contact Combustion
Research Corp. or your Combustion Research Corp.
independent representative to obtain signs or labels.
Page 1
California Proposition 65 Label
P/N 900.2722
Back Panel
Logo Label
P/N 1495.02
Clearance To Combustibles Label
P/N 600.15E
Front Panel

Reflect-O-Ray®EDS 6 Installation, Operation & Service
Combustion Research Corporation
Page 2
Wiring Diagram Label
P/N 800.21F
Control Cover (Inside)
Top View (Control Cover)
Control Side Access
Burner Side View
Operating Instructions Label
P/N 900.2701
Indicator Light Label
P/N 800.06
Rating Plate Label
P/N 900.2601
Gas Connector Label
P/N 900.2713

Reflect-O-Ray®EDS 6 Installation, Operation & Service
Combustion Research Corporation
WARNING SYMBOLS
WARNING
Warning indicates a potentially hazardous situation which, if
not avoided, could result in death or injury.
CAUTION
Caution indicates a potentially hazardous situation which, if
not avoided, could result in minor or moderate injury.
NOTICE
Notice indicates a potentially hazardous situation which, if
not avoided, could result in property damage.
CHECKING SHIPMENT
Upon receipt of shipment, check shipment against Bill of
Lading for shortages. Also check for external damage to
cartons or tube bundles. Shortages and/or external damage
to cartons or tubes must be noted on the Bill of Lading in the
presence of delivery trucker. The delivery trucker should
acknowledge any shortages or damage by initialing this
"noted" Bill of Lading.
Claims for damaged material, or shortages that were not
evident upon receipt of shipment must be reported to carrier
and Combustion Research Corporation Sales
Representatives within 72 hours.
Before starting to assemble the heater, make sure that all
optional and accessory items are accounted for and are
available for assembly. It is also important to verify that the
correct gas burner is supplied for the gas service, i.e.,
natural gas burner for natural gas supply.
IMPORTANT
WARNING
IMPROPER INSTALLATION
CAN CAUSE DEATH, SEVERE
INJURY AND/OR PROPERTY
DAMAGE.
Read and understand these installation, operating and
maintenance instructions thoroughly before installing or
servicing this equipment. Only trained, qualified gas
installation and service personnel may install or service
this equipment.
These instructions, the layout drawing, local codes and
ordinances, and applicable standards such as apply to gas
piping and electrical wiring must be thoroughly understood
before proceeding with the installation.
TESTED UNDER STANDARDS
AMERICAN STANDARDS – Z83.20-(current standard)
CANADIAN STANDARDS – CSA 2.34 –(current standard)
GAS FIRED BROODERS – CAN 1-2.20-M85
BUILDING CODES
In the absence of local codes, the installation must conform
to the latest edition of:
United States: National Fuel Gas Code, ANSI Z223.1
(NFPA 54).
Canada: CAN/CGA B149.1 and .2, Canadian Electrical
Code C22.1
AIRCRAFT HANGERS
Heaters for use in aircraft hangers must be installed in
accordance with;
United States: Refer to Standard for Aircraft Hangars,
ANSI/NFPA 409 (latest edition).
In Canada: Refer to Standard CAN/CGA B149.1 and
B149.2 and applicable Standards for Aircraft Hangars.
Basic guidelines are as follows:
1. Suspended heaters in aircraft storage or service areas
shall be installed at least ten feet (10') above the upper
surface of wings or engine enclosures of the highest aircraft
which may be housed in the hanger. This should be
measured from the bottom of the heater to the wing or
engine enclosure, whichever is highest from the floor.
2. In other sections of aircraft hangers, such as shops or
offices communicating with airplane storage or servicing
area, heaters shall be installed in accordance with their
listings and mounted not less than eight feet (8') above the
floor.
3. Heaters installed in aircraft hangers shall be located so as
not to be subject to injury by aircraft, cranes, moveable
scaffolding or other objects. Provisions shall be made to
ensure accessibility to suspended heaters for recurrent
maintenance purposes.
PUBLIC GARAGES
Heaters for use in public garages must be installed in
accordance with:
United States: Standard for Parking Structures NFPA 88A
(latest edition) or the Code for Motor Fuel Dispensing
Facilities and Repair Garages NFPA 30A (latest edition).
Canada: Refer to CAN/CGA B149.1 and B149.2: Installation
Codes for Gas Burning Appliances and applicable
Standards for Public Garages.
Basic guidelines are as follows:
1. Heaters shall be installed in accordance with their listings
and not be mounted less than eight feet (8') above the floor.
Minimum clearances to combustibles must be maintained
from vehicles parked below the heater.
2. When installed over hoists, clearance to combustible
material must be maintained from upper most point of the
hoist, or provided as insulating or reflective barrier on the
hoist (consult representative or factory for guidance).
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Reflect-O-Ray®EDS 6 Installation, Operation & Service
Combustion Research Corporation
ELECTRICAL GROUNDING
The burner and blower unit must be electrically grounded in
accordance with the following codes:
United States: Refer to National Electrical Code®,
ANSI/NFPA 70 (latest edition). Wiring must conform to the
latest edition of National Electrical Code®, local ordinances,
and any special diagrams furnished.
Canada: Refer to Canadian Electrical Code CSA C22.1 Part
1 (latest edition).
GAS INPUT LINES
The method of pipe sizing must conform to the U.S. National
Standards: ANSI Z223.1 (current standard) National Fuel
Gas Code or CAN 1-B149.1 Installation Code, and should
be installed in accordance with all National and Local Codes
and ordinances.
CLEARANCES AND ACCESSIBILITY
Inlet air assemblies are to be installed with the air opening
pointing toward the ground to protect against rain and snow.
Inlet is provided with a bird screen. Adequate clearance
must be provided around the inlet air assembly opening to
provide an unobstructed entry for the combustion air. The
air should be taken from outside the building. Clearances
must be sufficient to provide accessibility for servicing. The
air inlets must be a minimum of six feet (6') from the exhaust
port.
AGRICULTURAL INSTALLATIONS
In agricultural installations Reflect-O-Ray®heating systems
must be installed as vented systems only.
HAZARDOUS LOCATIONS
Where there is the possibility of exposure to combustible
airborne materials or vapor, consult the local Fire Marshal,
the fire insurance carrier, or other authorities for approval of
the proposed installation. Reflect-O-Ray®heating
systems DO NOT qualify for use in explosion proof
installations.
INSTALLER QUALIFICATIONS
Only firms or individuals qualified to perform work in
accordance with the applicable specifications should be
engaged to install a Reflect-O-Ray®system. Consult local
Building Inspectors, Fire Marshals, or the local applicable
Combustion Research Corporation representative for
guidance.
INSTALLER RESPONSIBILITY
Reflect-O-Ray®systems are installed on the basis of
information given in a layout drawing. Together with these
instructions and the cited codes and regulations comprise
the information needed to complete the installation. The
installer must furnish all needed material that is not
furnished as standard Reflect-O-Ray®equipment, and it is
his responsibility to see that such materials, as well as the
installation methods he uses result in a job that is workman
like and in keeping with all applicable codes.
In storage areas where stacking of materials may occur,
the installer must provide signs that specify the
maximum stacking height so as to maintain the required
clearance to combustibles.
GENERAL CONSIDERATIONS
Combustion Research Corporation Factory Representatives
are experienced in the application of this equipment and can
be called on for suggestions about installation which can
give the owner of the building a more satisfactory and
economical installation.
When installing the Reflect-O-Ray®system, take maximum
advantage of the building upper structure, beams, Joists,
purloins etc. from which to suspend the system. Mount units
at minimum height for ease of installation and maintenance
but of specified height to fully utilize the building.
The general lay out of the Reflect-O-Ray®heating system
has been established by the engineering drawing. The
Reflect-O-Ray®heaters are used to heat building structures
as well as localized areas that would include doors, loading
docks and isolated workstations throughout the building.
The location of the Reflect-O-Ray®heaters should be such
that the area is covered uniformly, in that the heat is
positioned on the perimeter or to each side of the area to be
heated, rather than directly overhead. This will give a better
comfort condition for workers who would be in these areas.
Consult with your representative or the factory for additional
guidance in designing the optimum layout for your project.
Reflect-O-Ray®is a suspended system, which requires that
consideration be given to the factors that determine its
stability, flexibility, safety, and satisfactory operation. Before
installation, the contractor should inspect the building along
with the owner (or engineer) responsible for the building to
check on the use of the building. Inspection of the building
including the use of floor space for storage and height of
materials stored in the building must be noted so that there
are no problems with clearances to combustibles. Particular
care should be taken over doors and high objects such as
busses, trucks, cranes, car lifts, etc. Whenever possible use
side wall penetrations for combustion air inlets to burners as
well as exhaust venting.
DO -
Maintain specified clearances to combustibles, and
to heat sensitive material, equipment, and
workstations.
Provide approved heat radiation shielding or barriers
if needed. Refer to the National Fuel Gas Code for
guidance.
Provide access for general servicing; provide easy
access for complete removal of burner and blower.
Familiarize yourself with local and national codes.
Develop a planned installation procedure, which will
conserve material and labor on the job. Check to
see that all material and equipment is on the job
before starting installation. Be sure to accommodate
thermal expansion of the hot tube.
Use the gas connector ONLY as shown in the
instructions.
Provide end clearance so tubing won't expand and
touch a wall or a structural member.
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Reflect-O-Ray®EDS 6 Installation, Operation & Service
Combustion Research Corporation
INSTALLATION NOTES
A. GENERAL INSTALLATION LAYOUT
1. Height from floor - 18' to 60'. There are no restrictions
on the mounting height of the equipment providing the
design is based on the full heat loss of the building.
Consideration must be given to the building heat loss so
as to cover the air infiltration and/or the mechanical
ventilation of the building. For serviceability and
optimum performance the system should be mounted
with careful consideration to the use of the building.
B. RADIANT TUBE ELEMENT LENGTHS FOR
STANDARD (EDS 6) SYSTEMS.
1.To dissipate maximum heat and avoid continuous
condensation in the radiant tube elements, each burner
will be provided with the minimum or maximum tube
lengths as outlined in the following chart. A heavy walled
16 gauge aluminized steel tube (20'-0") long is used
adjacent to each burner. The remainder of the radiant
tubing shall be of spiral wound aluminized steel tube.
Each single flow of radiant tube shall incorporate an
adjustable damper for regulating burner airflow.
2.A multiple burner system consists of two or more
burners. Refer to the following charts for radiant tube
lengths and elbow and tee placement.
C. RADIANT TUBE ELEMENT LENGTHS FOR HIGH
OUTPUT SYSTEMS.
1. To dissipate maximum heat and avoid continuous
condensation in the radiant tube elements, each burner
will be provided with the minimum tube lengths as
outlined in the following chart. A heavy walled 16-gauge
aluminized steel tube 20'-0" long is used adjacent to
each burner. The remainder of the radiant tubing shall be
of spiral wound aluminized steel tube. A 19’-9” long
turbulator tube section (P/N 0604.AS.TURB-2) shall be
incorporated at least 40’ downstream of the burner.
Tee's and dampers must be installed after any
turbulator tube. DO NOT install turbulated tube in
sections carrying two burner flows. Each single flow
of radiant tube shall incorporate an adjustable damper
for regulating burner airflow.
DESIGN TUBE LENGTH REQUIREMENTS
FOR OPTIMUM EFFICIENCIES
The dimensions in the table listed below are basic
guidelines used in the design of the Reflect-O-Ray®EDS 6
systems. Every effort should be made to hold the
dimensions given on the layout drawing. The factory should
verify any deviations from the layout drawing or for alternate
and/or customized layouts.
VACUUM EXHAUSTER SELECTION
Maximum number of burners per vacuum exhauster. Burner
inputs may be mixed with each system (vacuum exhauster).
0402.060
1 HP 0401.060 1/2 HP
0610.NG/LP 360,000 Btu/hr 2 1
0600.NG/LP 240,000 Btu/hr 2 1
Burner Type 0610.NG/LP
360,000 Btu/hr 0600.NG/LP 240,000 Btu/hr
Maximum Minimum Maximum Minimum
Standard Output System – Recommended Radiant Pipe Between Any
Burner & Vacuum Exhauster 230’ 180’ 200’ 150’
High Output System – Recommended Radiant Pipe Between Any Burner &
Vacuum Exhauster 190’ 150’ 160’ 130’
Maximum flows through One Radiant Tube 2 2
Minimum Distance Before Elbow 30’ 30’
Minimum Distance Before Tee 40’ 40’
Minimum Distance Before Damper 30’ 30’
NOTE: Please contact factory for verification of any deviations that may be needed.
* 80’ * 80’ BurnerBurner
90’
20’
80’ + 20’ + 90’ = 190’ From Vacuum Exhauster to either burner.
* - In multiple burner systems the radiant tubing runs do not have
to be e
q
ual or balanced in len
g
th.
Vacuum
Exhauster
Turbulator Location – If a turbulator tube(s) is
supplied with the system, it must be installed before
the TEE. DO NOT install turbulator tube in the
common radiant tube after the TEE.
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Reflect-O-Ray®EDS 6 Installation, Operation & Service
Combustion Research Corporation
CLEARANCE TO COMBUSTIBLES
WARNING
Placement of explosive objects, flammable objects, liquids and vapors
close to the heater may result in fire, explosion, death and serious injury
or property damage. Do not store or use explosive objects, liquids and
vapor in the vicinity the heater.
In all situations the clearance to combustibles
must be maintained. Failure to observe
clearances to combustibles will result in death,
serious injury, or property damage. In storage
areas where stacking of materials may occur,
the installer must provide signs, which specify
the maximum stacking height so as to maintain
the required clearance to combustibles.
Minimum clearances must be maintained from
vehicles parked, below the heater. Ensure that
adequate clearance is maintained where vehicles
are in operation or being serviced. Consideration
must be given when running the radiant tube next to
wood, paper, storage racks, hoists, building
construction, etc. For building personnel safety and
comfort. It is recommended that the system not be
mounted lower than 20' above the floor. The
following illustrations and information give minimum
acceptable clearance to combustibles.
Minimum clearances to combustibles must be maintained
for wall, floor, ceiling temperatures. The stated clearance
to combustibles represents a surface temperature of
90ºF (32ºC) above room temperature. Building materials
with a low heat tolerance (such as plastics, vinyl
siding, canvas, tri-ply, etc.) may be subject to
degradation at lower temperatures. It is the installer’s
responsibility to assure that adjacent materials are
protected from degradation.
Clearances must also be maintained from vehicles parked
below as well as storage racks, partitions, hoists, building
construction, etc.
In storage areas where stacking of materials may occur,
the installer must provide signs that specify the maximum
stacking height so as to maintain the required clearance to
combustibles. A temporary sign can be found at the end
of this manual. Contact your sales representative or
Combustion Research Corporation for this self adhesive
label – P/N 5566.006.
TOP TOP
SIDE
12”
74” 36”
36”
SIDE SIDE
36”
12”
50”
74”
SIDE
BOTTOM Bottom
Reflector & Side Shield
TOP
0660.00 Reflector Dimensions
SIDE
12”
72” 50”
36”
SIDE
8”
13.5”
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Reflect-O-Ray®EDS 6 Installation, Operation & Service
Combustion Research Corporation
“U” BEND END CLEARANCE
“U” bend is to be installed at least 35’ downstream of burner.
Model No. “E” “U” Bend With Reflector
Installed As Shown
Exposed “U” Bend Without
Reflector. Distance Measured
From Edge of Radiant Tube
0610.NG/LP & 0600.NG/LP 18” 36”
UN-VENTED CLEARANCE
“E”
Page 7
18” (46 cm)
18” (46 cm)
TOP

Reflect-O-Ray®EDS 6 Installation, Operation & Service
Combustion Research Corporation
SYSTEM INSTALLATION
WARNING
COLLAPSE, FIRE AND EXPLOSION HAZARD
Improper suspension of the tube heater may
result in collapse and being crushed. Always
suspend from a permanent and secure part of
the building structure that can evenly support
the total force and weight of entire the heating
system.
Failure to maintain minimum clearance to
combustibles may result in fire and/or explosion,
property damage, serious injury or death.
Always maintain minimum clearances and post
clearance signs where needed.
Combustion Research Corporation recommends that
Reflect-O-Ray ®EDS 6 systems are hung by means of
chain. DO NOT STRETCH OR INSTALL CHAIN OTHER
THAN IN A VERTICAL FASHION WHEN INITIALLY
INSTALLED (BURNER NOT FIRING).
WARNING
DO NOT SUSPEND VACUUM EXHAUSTER
BY CHAIN - USE THREADED ROD, ANGLE
IRON, ETC.
If chain is not supplied by Combustion Research
Corporation, furnish a chain with a minimum 90 lb. workload
(trade size #3 or larger).
CAUTION: This infrared tube system will expand and
contract upon each call for heat and allowances must be
made to accommodate this expansion.
Provisions must be made to limit lateral movement when
systems are installed in site conditions where open doors
may create a wind condition. See page 11 for details.
SUSPENSION COMPONENTS - Sub Assembly and
Installation
1. Using the system layout, beginning at the vacuum
exhauster position, determine location of suspension
points of system in relation to building structure, paying
close attention to dimensional limits as shown on page 5.
2. Determine suspension requirements for chain, wire rope,
beam clamps, etc. with the type of mounting hardware as
illustrated. Secure appropriate of each item before
starting installation. Suspension hardware may not be
furnished with this system.
3. If any suspension supports are to be anchored in
cement, drill and insert Acherman-Johnson stud anchors
(or equivalent) as required. DO NOT install anchors in
existing cracks or joints.
4. Determine suspension chain lengths and proceed to cut
and pre assemble suspension components.
NOTE: Each Reflect-O-Ray®EDS 6 burner assembly is
equipped with a suspension point. Adjust as required to
keep the burner assembly level and square to the radiant
tubing.
5. Install beam clamps, eyebolts, etc. at predetermined
suspension locations - refer to the installation layout and
the illustrations on page 10 of this manual for guidance.
IMPORTANT NOTE: If wind or sever air movement can be
encountered in the building (such as found in airplane
hangars where opposing doors are simultaneously open) or
if your area is prone to seismic activity, additional support of
the radiant tube and reflector network will be required. See
page 11 for details
RADIANT TUBE INSTALLATION
The Reflect-O-Ray®EDS 6 radiant heating system is sealed
system. Therefore the heat radiant tubing installation must
be adhered to as outlined in this manual for optimum
performance as designed.
RECOMMENDED HANGER LOCATIONS
The first 20' of radiant tube (P/N 0604.AS.16) after the
burner must be supported and hung with 5 combination
hangers
NOTE – THE WELD SEAM ON THIS FIRST SECTION OF
TUBE MUST BE POSITIONED SO THAT IT IS ON THE
BOTTOM OF THE TUBE WHEN INSTALLED.
The first hanger should be located approximately 5" from the
burner and the next two combination hangers shall be hung
on approximately 59" (150 cm) centers. The rest of the
system combination hangers may be hung on approximately
9'-10"' (299 cm) centers with intermediate reflector supports
placed halfway between hangers. Each reflector should be
supported at two points, either with two combination
hangers or with one combination hanger and an
intermediate support
NOTE: When a vertical rise of tube is necessary, use a
combination hanger (P/N 0661.00) at both the lower
horizontal run hanger and at the upper horizontal run. If the
vertical run exceeds 10 ft (3 m) a midway support must be
installed. This support may be secured to a wall, beam or
fabricated support. It is recommended that the vertical run
not exceed 25 ft. (7.6 m).
Weld Seam Positioned on Bottom Of Tube
Combustion Tube
End View
!
!
Page 8

Reflect-O-Ray®EDS 6 Installation, Operation & Service
Combustion Research Corporation
Radiant Tube Sub-Assembly:
CAUTION
CUT HAZARD - SHARP EDGES.
Wear protective gloves when installing and handling
and cutting radiant tubes. Failure to follow these
instructions will result in personal injury.
If is recommend that a twenty-foot lengths of radiant tube
and possibly an elbow and or coupler be assembled on
the floor before raising into position.
Experience has shown that it is best to start laying out the
system from the exhauster end, although this is not a
requirement. Avoid small segments that cannot be
supported properly according to the instructions in this
manual.
1. Apply sealer sparingly from the tube furnished to the
outside of the heat tube coupler, elbows, and other
fittings.
NOTE: Failure to use sealer can result in loss of
vacuum.
2. Secure joint with sheet metal screws to provide a
mechanical joint rather than rely on friction. Use damp
cloth to remove excess sealer. Heat tube and fitting
assembly ends are designed for minimum clearance
and tight fitting to minimize air infiltration.
3. Insert coupler inside tube section. Be sure the radiant
tube is butted up tightly against the 1” wide stop rim in
the middle of the coupler. Note: Tolerances are closely
controlled at this point to insure as tight a joint as
possible. At this point make sure that radiant tube
sections to be joined are straight and in line.
4. Attach combination hanger (0661.00) to the radiant
tube at dimensional support locations as outlined in
this manual. Combination hangers should be position
so that the locking loop / 45° suspension point face the
same direction. Combination hanger’s (0661.00) shall
be positioned at all elbows and tee’s so as to provide
support for the adjoining reflector.
5. Position the intermediate reflector supports (0465 .00)
between the combination hangers illustrated below.
6. Using two or more men, raise the length of pre
assembled tube sections up to suspension height, and
using "S" hooks or turnbuckles attach tube hangers to
suspension hardware.
7. Check to be sure all suspension hardware, chain, wire
rope, etc., is hanging straight. Reposition hangers
where necessary until suspension is straight.
8. Adjust suspension length until heat tube is straight and
in line. If possible, heat tube should be parallel with
floor.
9. Proceed in manner described above to complete
hanging the remainder of the radiant tubes as
described and detailed in this owner's manual and the
layout drawing.
NOTE: Review system layout carefully before any
cutting radiant tube. If cuts are not made where
shown, radiant tube lengths may be short and require
additional tube couplers to complete the project.
When cutting radiant tubes, de-burr them with a file to
remove sharp edges and facilitate easier assembly
with the couplers.
10.Make final check to be sure heat tube is straight and in
line before installing reflectors as illustrated on page 12
and 13.
Placement of screws @
approximately 120°
A
pply sealer sparingly to inside
edge of radiant tube, spread
with dowel or plastic tube.
!
5" 59" 59" 59" 118"
Hanger Hanger Hanger Hanger Support Hanger
Hanger
59"59"
0604.AS.16 – Aluminized Steel Combustion Tube 0604.AS – Aluminized Spiral Tube
INSTALL COMBUSTION TUBE
WITH WELD SEAM ON BOTTOM
! IMPORTANT !
Page 9

Reflect-O-Ray®EDS 6 Installation, Operation & Service
Combustion Research Corporation
SUSPENSION METHODS
WARNING
COLLAPSE, FIRE AND EXPLOSION HAZARD
Improper suspension of the tube heater may result in
collapse and being crushed. Always suspend from a
permanent and secure part of the building structure
that can evenly support the total force and weight of
entire the heating system.
Failure to maintain minimum clearance to
combustibles may result in fire and/or explosion,
property damage, serious injury or death. Always
maintain minimum clearances and post clearance
signs where needed.
System shall be suspended by chain (trade size #3
or larger), wire rope, etc., minimum workload of 90
Lbs. All suspension hardware must be corrosion
resistant. For fine adjustment turnbuckles may be
used.
NOTES:
VERTICAL FASHION WHEN INITIALLY INSTALLED
(BURNER NOT FIRING).
If chain is not supplied by Combustion Research Corp.,
furnish a chain with a minimum 90 lb. workload (trade size
#3 or larger). A minimum of 12" (30 cm) of hanging chain
is recommended. This allows for system expansion and
contraction, reducing the likelihood of reflector and radiant
tube warping and/or expansion noise.
CAUTION: Infrared tube systems expand and contract
upon each call for heat. System expansion of up to 4” can
be expected.
Provisions must be made to limit lateral movement when
systems are installed in site conditions where open doors
may create a wind condition – see page 11 for guidelines.
Radiant tubes DO NOT require sloping.
For fine adjustment turnbuckles may be used.
SECURE TURNBUCKLES SO THAT THEY WILL NOT
UNWIND OR UN-SCREW.
CRIMP "S" HOOKS CLOSED BEFORE LEAVING
JOB. REFLECTORS ARE NOT TO BE INSTALLED
ON TOP OF COMBINATION HANGERS
!
Beam Clamp
Threaded Rod
and Turn Buckle Secure turnbuckle
with JAM nuts or wire
to prevent unwinding
Chain
Bar Clamp
Beam Clamp
Chain
Chain
Beam
Wood Beam
Concrete
Beam Eye Bolt Screw
with Washer and
Locknut
Suitable Expansion
Anchor
All ”S” Hooks MUST Be
Manually Closed By
Installer
Chain
Page 10

Reflect-O-Ray®EDS 6 Installation, Operation & Service
Combustion Research Corporation
SEISMIC RESTAIANT SUSPENSION METHODS
For standard seismic restraint such as earthquake prone
areas, install seismic restraint chain or cable as shown
below. If high winds can be encountered in the building,
such as found in airplane hangars where opposing doors
are simultaneously open, or system is installed near or
below the door opening, additional support of the radiant
tube and reflector network will be required. See the
“Seismic Suspension For High Wind or Outdoor
Applications” below for details of installation of seismic
restraint and anti sway retention chains (wire rope). In
both standard seismic and high wind applications the
restraints shown shall be installed on reflector hangers at
intervals of 10 – 20 ft. (3 – 6 m). In high wind applications,
at least one vertical threaded rod shall be placed at every
elbow and/or tee connection. Under high wind
applications, the threaded rod is used to prevent the
system from lifting during open door, windy conditions.
The chain or wire rope will keep the system from swaying
from side to side.
When connecting chains or threaded rod to "Z" purlin use
beam clamp or drill a hole through "Z" purlin and secure
with two 3/8" nuts and a lock washer. If the system is a
straight system (no elbows or tee's), apply an anti sway
chain or wire rope which is parallel to the radiant tube at
approximately the middle of the run.
If there are any questions regarding what method is best
suited for your application consult your sales
representative or contact the factory.
STANDARD SEISMIC SUSPENSION
SEISMIC SUSPENSION FOR HIGH WIND APPLICATIONS
Seismic Restraints – Use chain or
1/8” aircraft cable.
Cable Clamp – Clamp tight to
prevent chain or cable from sliding
on hanger.
30-45° 30-45°
Page 11
Seismic Restraints – Use
chain or 1/8” aircraft cable.
3/8” Jam
Nut
3/8” “U” bolt for threaded
rod. Install at each hange
r
location.
Cable Clamp – Clamp
tight to prevent chain o
r
cable from sliding on
h
“3/8” “U” Bolt
Side Vie
w
3/8” Threaded Rod
3/8” Jam Nuts
Adjustable beam
clamp or “U” bolt with
c
hair anchor
.
Typical Turnbuckle (If
Used). To prevent possible
unwinding use jam nuts.
3/8” Jam Nuts
Extend threaded
rod so that there is
1/8” clearance to
the han
g
er.
30-45°
Punch or drill a small hole in the reflector near the hanger. Insert 14 Ga.
wire through the hole and encircle the hanger. Twist ends together while
maintaining a loose loop. “Hog Rings” may also be used.
30-45°

Reflect-O-Ray®EDS 6 Installation, Operation & Service
Combustion Research Corporation
REFLECTOR INSTALLATION
CAUTION
CUT HAZARD - SHARP EDGES.
Wear protective gloves when installing and handling
and cutting reflectors. Failure to follow these
instructions will result in personal injury.
Heat tube combination hangers are an integral part of the
reflector support system. Improperly installed heat tube
hangers will distort reflectors and result in an undesirable
appearance of the entire system.
Check to be sure all combination hangers and
intermediate supports are hanging straight. Tubes must
be straight and in line before installing reflectors.
Install reflector elbows and "tees" where required.
1. Starting from burner slide reflector through tube
hanger until end stops against drawband coupler.
Nearest the burner, attach reflector end cap to with 4
sheet metal screws.
2. Adjust position of reflector supports so that reflector is
held level and parallel with heat tube. Where
possible, position one support at overlapped ends of
reflectors.
3. Using same procedure, continue to install reflector
sections until entire system is complete. Make sure
each reflector section is overlapped a minimum of 1 -
2" (2.5 – 5 cm) and secured as outlined on page 13.
4. When last section of reflector has been installed,
inspect heat tube and reflector assembly as follows:
a. Check to be sure all heat tubes are straight and in
line. Adjust suspension when necessary.
b. Make sure all radiant tube joints are properly
aligned, sealed, and secured.
c. Check all heat tube suspension points, clamps,
turnbuckles, lock nuts, etc. are in place and tight.
All suspension chain should be hanging straight
down.
d. Check all reflector joints for minimum 1 - 2" (2.5 –
5 cm) overlap.
e. Overlapped joints are secured with sheet metal
screws. Make sure expansion joint is in every
straight run - see next page.
f. Check all reflector hangers and supports for
location and make sure reflectors are straight and
in line.
g. Make sure all combination hanger hooks are
closed.
PERIMETER MOUNTING
In areas of high heat loss such as doorways and the
perimeter of some buildings, it may be desirable to install
the reflectors so that heat is concentrated and directed to
a specific area rather than straight down. Two options are
available to accomplish this, 1) install side shields or 2)
angle mount the reflector.
SIDE SHIELD INSTALLATION
Optional side shield reflectors (PN 0663.00) may be
installed on either side or both sides of the reflector. The
10-ft. (3 m) long side shields should line up with a reflector
and have identical overlap and expansion joints.
1. Position the side shield reflector next to the reflector,
and mark the areas where relief notches must be cut.
2. Cut the appropriate relief notches as noted.
3. Secure the side shield to the reflector with #8 x 3/8"
sheet metal screws. The screws should be used
approximately every 36" (91 cm).
4. Install the side shield supports (P/N 0664.00) every 5’
(1.5 m)
5. An overlapping expansion joint must be used in each
straight run. This expansion joint should match the
location of the overlapping expansion joint for the
reflectors. All overlap areas should also match the
reflector overlap.
In applications where excessive air movement is
encountered, such as open doors and the like, the Side
Shields should be fastened together with 2 sheet metal
screws at each overlap joint. NOTE: DO NOT screw the
expansion joints together.
Field fabricate
relief notch
around han
g
e
r
Secure with sheet
metal scre
w
Secure Side
Shield to
hanger with
sheet metal
screws
Secure Side
Shield Support
(P/N 0664.00) to
tube with sheet
metal screw.
!
Page 12

Reflect-O-Ray®EDS 6 Installation, Operation & Service
Combustion Research Corporation
REFLECTOR ANGLE MOUNTING
The combination hangers are designed so that the
suspension hardware can be attached either in the center
or to one side that will position the tube and reflector
assembly up to a maximum 30° angle. This angle can be
reduced if required by use of a tie strap.
REFLECTOR ELBOW CONNECTION
REFLECTOR TEE CONNECTION
TYPICAL REFLECTOR LAYOUT WITH
EXPANSION JOINTS
An overlapping expansion joint consists of a reflector
overlap without being secured together. This allows for
freedom of movement or expansion during normal heat up
and cool down. Expansion joints are to be placed at
approximately the center of each straight run of reflectors
with a maximum of three (3) reflectors connected together.
Additional expansion joints in each straight run may be
necessary.
All other reflector joints, reflector elbows and reflector tee's
should be overlapped 1 - 2" and sheet metal screwed
together, DO NOT position an expansion joint at an elbow
or tee.
Burne
r
Expansion
Joint
Expansion
Joint
Expansion
Joint
Building
Wall
Vacuum
Exhauste
r
Use Sheet Metal Screws To
Secure "Tee" In Place
Field Cut Reflector To Provide
Clearance For Radiant Tube
Reflecto
r
Reflector Elbow
Secure To Connecting Reflector
With Sheet Metal Screws
Maximum Mounting
A
ngle - 45°
Page 13

Reflect-O-Ray®EDS 6 Installation, Operation & Service
Combustion Research Corporation
DAMPER TYPES
Damper assemblies are to be installed as per layout
drawing. Each burner flow must be equipped with a
damper assembly so that accurate vacuum settings can
be made.
NOTE: Install all damper handles so that they face
downward. The damper handle can be rotated by
removing the two nuts, which hold the blade, and setting
plate in place. Rotate setting plate 180° and reassemble -
take care so as not to "strip out" handle. When turning the
damper handle, the retaining spud on the opposite side
should rotate simultaneously.
NOTE: 0641.00 damper assembly for use with single
burner systems and when DAMPER TEE'S are not used.
Install Handle On Side, Or Bottom Of
Tube (Position locating holes as shown)
0441.00 DAMPER ASSEMBLY
0407.AS.C - Damper
Single
Burner Flow To Vacuum Exhauster
Single
Burner Flow
0407.AS.B - Damper TEE
Single
Burner Flow
To Vacuum Exhauste
r
Single
Burner Flow
Page 14

Reflect-O-Ray®EDS 6 Installation, Operation & Service
Combustion Research Corporation
CONNECTING BURNER ASSEMBLY TO
RADIANT TUBE/REFLECTOR ASSEMBLY
WARNING
FIRE OR EXPLOSION HAZARD
IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE
CAN CAUSE DEATH, SEVERE INJURY
AND/OR PROPERTY DAMAGE.
Refer to the following instructions as well as the
engineering drawing for proper installation of the
Reflect-O-Ray®EDS6 system. The thermostat must
control both the Vacuum Exhauster and Burner(s). DO
NOT CONTROL SEPERATELY. Burner(s) MUST
NOT be wired “HOT”. Refer to the electrical wiring
section of this manual.
1. Verify correct burner assembly for gas service, i.e.
natural gas burner for natural gas supply.
2. Hang the burner so that it butts up to the 16 Ga. tube
of the tubing and reflector assembly, and connect the
two with the draw band coupler provided. DO NOT
APPLY SEALER TO THIS CONNECTION. Position
bolting assembly on the top of the tube assembly as
shown. After tightening the coupler, check to make
sure the burner is lined up squarely. Reposition as
may be required, and re-tighten the draw band clamp.
3. The coupler flange should be positioned on the
TOPSIDE of the tube. Tighten bolts on coupler to 50
to 70 ft. Ibs. Secure with 2 sheet metal screws. See
illustration below.
4. Connect the gas connector as outlined on page 17.
5. If used, connect the combustion air inlet as shown on
page 18.
NOTES: Heater must be independently supported and not
rely on the gas or electrical line for any of its support. If
there is not a convenient point for suspending the hanging
chain above the heater DO NOT try to "stretch" the span
by having severe angles on the chain. Rather build a
bridge between the existing building structure using angle
Iron, Uni-strut, etc. and then suspend the chain so that it
hangs vertically.
GAS SUPPLY PIPING
Meter and service must be large enough to handle all the
burners being installed plus any other connected load.
When gas piping is not included in the layout drawing, the
local gas supplier will usually help in planning the gas
piping.
To check system supply pressure, a plugged 1/8" (3.2mm)
pipe tapping is incorporated in the gas manifold of the
burner, this will be the most remote location from the
meter or gas supply. Joint compound resistant to the
action of LP gases/propane gas should be used on all pipe
threads.
CAUTION: FOR HIGH PRESSURE TESTING ON
GAS PIPING, DISCONNECT COMPLETELY ALL
BURNER UNITS AND THE SHUTOFF COCKS
SUPPLIED WITH SAME: THEN INSTALL PIPE CAP ON
SYSTEM AND CONDUCT TEST. FAILURE TO FOLLOW
THIS PROCEDURE WILL EXCEED PRESSURE RATING
OF BOTH BURNER GAS CONTROLS AND THE STOP
COCK AND THIS WILL REQUIRE COMPLETE
REPLACEMENT OF THESE PARTS AN OPTIONAL
HIGH PRESSURE GAS VALVE MUST BE INSTALLED
BY THE INSTALLING CONTRACTOR.
NOTE: A drip leg must be provided in the gas supply line.
Check for gas leaks using a water and soap solution. Gas
supply lines must be clear of dirt and debris. Purge supply
lines of air before attempting to light burners.
GAS CONNECTORS
The purpose of the gas connector from the burner to the
gas piping is twofold as follows:
1. To facilitate installation and replacement of the burner,
2. To accommodate movement between the burner and
the gas piping. See Warning on page 17.
Combustion Research Corporation does not recommend
rigid construction.
This front burner surface
must be plumbed level
Insure that weld seam on
Combustion Tube is on the
bottom or towards the floo
r
Sight Window
Suspension Point
Mount bolt assembly
on top of tube
Secure with 2 sheet
metal screws Reflector end cap
must be installed
!
Page 15

Reflect-O-Ray®EDS 6 Installation, Operation & Service
Combustion Research Corporation
GAS SUPPLY
In industrial installations where the natural gas pressure at
the meter is available at higher pressure than the standard
7" TO 14" W.C., it may be possible to cut down on gas
piping costs (when local codes and the Fire Marshal
approve) by running high pressure gas lines inside the
building or on the outside of the building. In no case should
the pressure exceed 10% of the service supply pressure.
When using a high pressure gas distribution system each
heating zone should be equipped with a pounds to inches
service regulator with soft seat, positive 100% lock-up.
Allowing high gas pressure on the downstream side of the
regulator will damage the control valve in the gas train. The
outlet pressure of the service regulators should be set at 7"
W.C. for natural gas and 11" W.C. for LP gases/propane
gases. If it is not practical to regulate in "zones", each
burner may be equipped with its own regulator.
To meet the requirements of 100% positive lock-up and
internal relief vent must be piped to the outside of the
building. It is recommended that an intermediate service
regulator, such as a Maxitrol 325 Series or approved equal
be used.
The typical discharge pressure on the downstream side of
the gas meter furnished by the gas company is usually 5
P.S.I.G. while the discharge pressure of the regulator on
the propane tank is usually set at 15 P.S.I.G.
Proper sizing of low and high pressure piping distribution
systems for natural gas should be made in accordance
with the National Fuel Gas Code, ANSI Z223.1 (current
standard) NFPA No. 54 for the United States or the
CAN/CGA-B149.1 & CAN/CGA –B149.2 gas code for
Canada. Consult the supplier of the propane tank and
vaporizing system for the sizing of the piping system for
LP gas pipe work.
When leak testing the gas piping system, the Reflect-O-
Ray®burners must be isolated from the gas piping
system. High-pressure compressed air used in the leak
test will damage the control valve in the burner gas train,
which will result in unsafe operation of the burner(s). For
proper and safe test procedures, observe the provisions of
Part #4, of the National Fuel Gas Code, ANSI Z223.1
(current standard) - Inspection, Testing and Purging or
refer to equivalent local. In Canadian see gas code
CAN/CGA-B149.1 & CAN/CGA –B149.2.
NOTE: It is important that the entire system, up to the
burner gas connection, be checked for leaks, prior to start
up.
TABLE
MAXIMUM CAPACITY OF PIPE IN CUBIC FEET OF GAS PER HOUR
(Pressure Drop of 0.5 Inch Water Column and 0.6 Specific Gravity Natural Gas )
PIPE SIZE OF
STANDARD
SCH. 40 PIPE
TOTAL EQUIVALENT LENGTH OF PIPE (FEET)
10 20 30 40 50 75 100 125 150 175 200 250
3/4 272 193 157 136 115 99 82 76 67 65 58 52
1 545 385 315 272 244 198 173 154 141 130 122 109
1-1/4 1,201 848 693 600 537 439 380 340 310 287 268 240
1-1/2 1,862 1,316 1,074 931 832 680 588 527 480 445 416 372
2 3,766 2,663 2,174 1,884 1,680 1,373 1,190 1,065 971 900 841 753
2-1/2 6,165 4,358 3,559 3,082 2,752 2,254 1,950 1,743 1,593 1,473 1,379 1,233
3 10,502 7,426 6,063 5,250 5,015 3,841 3,549 3,106 2,895 2,682 2,508 2,242
4 22,031 15,577 12,718 11,015 10,510 8,158 7,430 6,548 6,060 5,066 5,250 4,700
TABLE
MAXIMUM CAPACITY OF PIPE IN CUBIC FEET OF GAS PER HOUR
(Available Pressure 5 P.S.I.G. 10 % Pressure Drop and 0.6 Specific Gravity Natural Gas)
PIPE SIZE OF
STANDARD
SCH. 40 PIPE
TOTAL EQUIVALENT LENGTH OF PIPE (FEET)
50 100 150 200 250 300 400 500 1,000 1,500 2,000
1 1,863 1,320 1,074 931 832 760 658 584 416 341 293
1-1/4 3,880 2,744 2,240 1,938 1,732 1,580 1,370 1,218 866 708 609
1-1/2 5,860 4,140 3,375 2,920 2,620 2,384 2,065 1,835 1,310 1,070 918
2 11,360 8,060 6,560 5,680 5,080 4,640 4,025 3,570 2,540 2,080 1,792
2-1/2 18,280 12,933 10,540 9,140 8,180 7,460 6,460 5,740 4,090 3,390 2,875
3 32,620 23,100 18,800 16,300 14,500 13,310 11,520 10,250 7,290 5,960 5,125
4 67,400 47,600 38,840 33,650 30,160 27,550 23,800 21,140 15,080 12,330 10,620
5 122,900 86,900 71,000 61,400 55,000 50,200 43,450 38,600 27,500 22,570 19,400
6 201,000 142,700 115,000 100,300 89,800 82,100 71,800 63,000 44,900 36,700 31,590
8 418,000 295,000 240,800 208,500 186,800 170,800 148,000 131,200 93,400 73,400 65,600
Page 16