Comcast 580A User manual

580A
www.comcast-sa.com
Automatic Cable Tying Machine 580A

580A
www.comcast-sa.com
Contenido
Regular Information ...........................................................................................................................3
Technical parameters:........................................................................................................................5
Operation Instruction.........................................................................................................................6
Trouble Shooting................................................................................................................................8
Maintenance. .....................................................................................................................................9
After-sales Service..............................................................................................................................9
Safety Instructions. ..........................................................................................................................10
Special Remarks. ..............................................................................................................................11

580A
www.comcast-sa.com
Regular Information
Product name: Automatic cable tying machine
Product model: 580A
Product purpose:
The machine is a hand-held, free climbing and cable quick attached
tool, with internal placement of components such as controllers. The
tool could automatically complete all steps of cable strapping and could
be widely used in the field of communication engineering working at
height, to replace traditional manual attached strapping cables.
The machine is mainly composed of five parts: body, special coil,
battery, remote control and hand-held lever.

580A
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1. High working efficiency
In the same working environment, it's five times as much as traditional
manual work and can work for 10 hours. It independent on the external
circumstances and objective factors as well as suitable for all kinds of
complex cable tying. Efficiency is greatly improved, and labor intensity
is reduced.
2.High safely
It is electrically insulated from the high voltage of 10 KV. Avoid to the
traditional climbing ladder, pulley and other aerial work. It can improve
the safety coefficient of operating personnel and reduces safety
accidents, which can ensure the safety of personnel.
3.Easy operation of the equipment
Simple and convenient remote control, it can be operated by one
person independently, which reduce the use of labor force. Because of
it can easy to be understand, quick to be used, the different cultural
levels and different age groups of workers wide use it.
4.Easy to carry
In the traditional construction process, it is necessary to carry the
large-scale tools of ladders and some vehicle. As well as three persons
can complete the work at least. The machine has the advantages of
small size, light weight, detachable packaging, carry conveniently,
which reduce the working time, at the same time, it can improve
working efficiency.

580A
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Technical parameters:
Product model: 580A
Weight: 9 KGS
Tying range: 5-58mm
Iron wire diameter: 0.85mm
Tying length/knot:700-750mm
Knot/battery: 1500 knots
Voltage: 12.8V
Tying time: 0.8s
Charging time: 1.5 h
Battery capacity: 6600 mA/h .one battery can work more than 1500
times, about 3 km attached.
Insulating rod: It can insulate the voltage of 10 KV, it consists of glass
fiber reinforced plastic epoxy pipe. The length is1. 2 m.
Coated wire: 110m per roll, once tying length of 700-750mm once
with attached to 2KM.
Remote control: The distance is 20m, it still effects through the tall
wall.
Standard Accessories:
•1pc of Cable tying
machine
•2pcs of battery
•1pc of charger
•2pcs of coated wire coil
•1pc of Sharp Nose Pliers
•2pcs of Allen Wrench
•4pcs of insulating rod
•2pcs of remote control

580A
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Operation Instruction.
I. Take out the insulator of the battery and charge the unused lithium
battery for 1.5hours before using the machine. While the charger green
light is on and the red light is off, the battery has been fully charged.
Insert the battery into the relevant handle position of machine. Turn on
power switch, and the indicator light (red light) will on with buzzer,
which means the machine is on.
II. Rotate and remove the six-hole circular cover of the fixed wire plate
in the middle of the fuselage, In the power-on mode, Put our
customized wire coil into the machine.
III. Take out and straighten the end of the wire (approx. 10-15cm), and
slowly insert the wire into the plastic mouth, until it is blocked. Put the
wire coil cover back and lock the lock buckle.
Attention: the wire would fail to be sent if the end of the wire is not
straightened.
IV. Hold the wire with two fingers and push it forward. Press the trigger
and send out the wire. Attention: keep your hands away from the jaw
when tying
V. Take out the high suitable insulation rod, and connect with the
battery insulation rod
VI. 6. Lift the fuselage and select the right line for construction.
VII. Put all the cables that need to be bundled into the binding grooves.

580A
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VIII. The construction personnel press the remote-control switch, and
the attached machine will to the automatic spin, hinge tightly and
cutting off.
IX. Press the second operation after one operation, do not continue to
operate many times, in case of the two-wire entangled together.
X. After you hear the machine beep for a long time, please restart the
power and the machine will restore to working condition.
XI. The wire guiding block is quick-wear part, so it is needing to be
adjusted if necessary. Loose the screw and adjust it to proper position
(see figure2). The proper diameter of the knot circle is 83 85mm.
XII. Torque Adjusting (see figure 3). Adjust torque when the knot
tightness is
improper. Press the “+” button to increase the torque when the knot is
loose (the factory setting is 10th level). The buzzer sounds according
to the related level, e.g. there are 4 buzzer sounds when the torque is
on 4th level. Press “-” button when the knot is too tight (the knot is easy
to be broken).

580A
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Trouble Shooting.
Problem
Causes
Solution
Turn on button doesn't
work and machine cannot
be opened
1.The battery is over-used
or damaged
2.Failures of motor or
circuit board
3.The battery is not insert
or inserted tightly
Change battery or install
battery again after it is
fully charged. If still
failed, send the machine
to
professional maintenance
personal for repair
Motor works, but no wire
comes out
1. Without wire coil or
install non-designated wire
coil
2. The end of the wire is
not straightened
1. Insert designated wire
coil
2. Straighten the end of
the wire
The machine doesn't work
1. Low battery
2. The gearing is jammed
3. Failures of motor or
circuit board
1. Fully charged the
battery
2. Open the gearing and
take out the stuff
The wire fail to be cut off
Wear of the wire cut blade
or wire guiding block
Change the wire cut blade
or wire guiding block
Wire shifting: the wire is
not in the right place of the
jaw, which leads to tying
failure
The jaw is blocked, which
will cause intervention of
wire track. As a result, the
wire does not come out in
the right place.
Adjust the tying angle and
clean the obstacles in the
wire track, so as to
eliminate all interference
Charger indicator light off
The charger failures
Replace it with a new
charger
Buzzer Alarm
1. the machine does not
be
used after turn on the
power switch over one
minuter
2. Run out of the battery.
1.Switch off and restart the
machine
2.Fully charged the battery
or change the battery

580A
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Maintenance.
1. Please regularly inspect the machine and keep the jaw and other
place clean.
2. When you have finished tying wires or when the machine will not be
used for while, switch off the machine, remove the battery pack and
put it into the original package.
3. Please regularly replace the wearing parts, such as wire guiding
block and blade
After-sales Service
Three months guarantee or guarantee of 100000 times from delivery
(depends on the earlier arrival), with 3 months guarantee for the
battery (not including the damage caused by using non-designated
wire coil, charge and battery). Damages caused by man-made or
natural disasters are not included. Wear parts such as charger, wire
cut blade, wire guiding block, Sharp Nose Pliers and Allen wrench are
not included.

580A
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Safety Instructions.
1. To avoid severe personal injury or property damage, read the manual
carefully
before using the machine.
2. Don’t allow children near the machine
3. Keep fingers and body parts away from the jaw and curl guide at all time
4. Don’t use the machine in the rain. Place the machine in the dry and clean
environment without corrosive gas when not in service
5. Keep the battery away from heat and flames. Please use our designed
charger.
6. Stop using the machine if the battery is bulging
7. Switch off the machine when the buzzer alarm, and use the machine after
troubleshooting.
8. Switch off the machine and remove the battery before checking and
repairing the
machine.
9. Wear safety helmet while operating the machine.
10. Not allowed operating in the outdoor of thunderstorm weather.

580A
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Special Remarks.
1. It is normal to find scratches on the arm of the machine, which are
caused by machine testing.
2. When the wire is used up, pull out the rest wire along with the wire
coil. Don’t cut the wire directly, or the machine will get stuck If the wire
could not be pulled out, check if the wire cut blade was clamped, and
revolve the jaw with diagonal pliers to pull out the wire.