Conductix-Wampfler ChargeLine 0865 User manual

Operating Instructions
Conductor Rail System
ChargeLine 0865
BAL0865-0001-EN
www.conductix.com Translated from: BAL0865-0001-DE page 1 of 51

Operating Instructions
Conductor Rail System
ChargeLine 0865
BAL0865-0001-EN
www.conductix.com Translated from: BAL0865-0001-DE page 2 of 51
Contents
1General Information ....................................................................................................................................................................4
1.1 Information about these operating instructions...............................................................................................................4
1.2 Limitation of liability ........................................................................................................................................................4
1.3 Copyright ........................................................................................................................................................................5
1.4 Replacement parts .........................................................................................................................................................5
1.5 Material defects ..............................................................................................................................................................5
1.6 Technical support ...........................................................................................................................................................5
2Safety Information.......................................................................................................................................................................6
2.1 Explanation of symbols...................................................................................................................................................6
2.2 Personnel requirements .................................................................................................................................................7
2.3 Personal protective equipment .......................................................................................................................................8
2.4 Intended use...................................................................................................................................................................9
2.5 5 Safety Rules for working on electrical systems ...........................................................................................................9
2.6 Special dangers..............................................................................................................................................................9
3Technical Data ..........................................................................................................................................................................15
3.1 Electrical .......................................................................................................................................................................15
3.2 Mechanical ...................................................................................................................................................................15
3.3 Operating conditions.....................................................................................................................................................17
4Description andFunctional Principle..........................................................................................................................................18
4.1 Brief description............................................................................................................................................................18
4.2 Description of assemblies.............................................................................................................................................19
5Transport, Packaging and Storage ...........................................................................................................................................23
5.1 Transport ......................................................................................................................................................................23
5.2 Storage of packaged parts ...........................................................................................................................................23
6Installation.................................................................................................................................................................................25
6.1 Safety ...........................................................................................................................................................................25
6.2 Procedure .....................................................................................................................................................................27
7Commissioning .........................................................................................................................................................................38
8Operation ..................................................................................................................................................................................40

Operating Instructions
Conductor Rail System
ChargeLine 0865
BAL0865-0001-EN
www.conductix.com Translated from: BAL0865-0001-DE page 3 of 51
8.1 Safety ...........................................................................................................................................................................40
9Maintenance and Service .........................................................................................................................................................41
9.1 Safety ...........................................................................................................................................................................41
9.2 Tools and materials ......................................................................................................................................................42
9.3 Cleaning .......................................................................................................................................................................42
9.4 Maintenance plan .........................................................................................................................................................42
10 Troubleshooting Table ..............................................................................................................................................................45
11 Disassembly and Disposal........................................................................................................................................................47
11.1 Safety ...........................................................................................................................................................................47
11.2 Disassembly .................................................................................................................................................................47
11.3 Disposal........................................................................................................................................................................49
12 Additional Documents ...............................................................................................................................................................50
12.1 Declaration of Conformity .............................................................................................................................................50
12.2 Replacement parts list ..................................................................................................................................................50
12.3 Applicable documents ..................................................................................................................................................50
13 Index .........................................................................................................................................................................................51

Operating Instructions
Conductor Rail System
ChargeLine 0865
BAL0865-0001-EN
www.conductix.com Translated from: BAL0865-0001-DE page 4 of 51
1General Information
1.1 Information about these operating instructions
The information provided in this document is designed to enable the equipment to be used safely and efficiently.
This document is a component of the system and must be kept accessible to personnel and in its immediate vicinity. Prior to
commencing any work, personnel must have carefully read through and understood these operating instructions. The basic
prerequisite for safe work is compliance with all safety information and operating guidelines in this document.
Local accident protection regulations and general safety guidelines for the area of use of the equipment also apply.
The illustrations in this document are provided for basic understanding and may deviate from the actual implementation of the
conductor rail system.
In addition to this document, the instructions for the installed components in the appendix apply.
1.2 Limitation of liability
All existing standards and regulations, the latest technological standards, as well as our long years of know-how and experience,
have been taken into account when formulating the information and notices in this document.
The manufacturer is in no way liable for damages resulting from:
Failure to comply with the operating instructions
Improper use
Use by untrained personnel
Unauthorized modifications
Technical modifications
Use of unauthorized replacement parts or accessories
The actual scope of delivery may differ from the explanations and descriptions provided here if the model in question is a special
one, if additional equipment has been ordered or due to recent technical modifications.
The obligations agreed upon in the Delivery Agreement and our General Terms and Conditions of Business apply, as do the
delivery conditions of the manufacturer and the legal regulations applicable at the time the contract was concluded.
All products are subject to technical modifications and the many years of technical expertise and experiences within the context of
improvement of function and further development.

Operating Instructions
Conductor Rail System
ChargeLine 0865
BAL0865-0001-EN
www.conductix.com Translated from: BAL0865-0001-DE page 5 of 51
1.3 Copyright
These operating instructions are protected by copyright and exclusively intended for internal use by the customer.
Provision of the operating instructions to third parties, reproductions in any form – even in part – as well as the reuse and/or
disclosure of their content are not permitted without the written approval of the manufacturer, except for the customer's internal
use.
Breach or infringement will result in liability for damages. Our right to further claims remains unaffected.
1.4 Replacement parts
WARNING!
Safety risk due to incorrect replacement parts!
Incorrect or faulty replacement parts can impair safety and result in damage, malfunctions or
complete failure.
→Always use original replacement parts from the manufacturer!
Replacement parts must be purchased via authorized dealers or directly from the manufacturer.
See Section 13 for the contact details for ordering replacement parts.
1.5 Material defects
The terms governing material defects can be found in the General Terms and Conditions of Business.
1.6 Technical support
Our Customer Support staff is available for technical support.
Replacement parts ordering: See Section 13 for contact details.
We are also always interested in new information, experiences and feedback from the field that can help us improve our products.

Operating Instructions
Conductor Rail System
ChargeLine 0865
BAL0865-0001-EN
www.conductix.com Translated from: BAL0865-0001-DE page 6 of 51
2Safety Information
2.1 Explanation of symbols
Safety and hazard information is identified in these operating instructions using symbols. Safety and hazard information is
introduced by signal words that indicate the degree of the hazard. Always observe safety and hazard information and work
carefully to avoid accidents, bodily injury and material damage!
DANGER!
... indicates an immediately hazardous situation, which if not avoided, may result in death or serious
injury.
DANGER!
… indicates an immediately hazardous situation due to electrical current, which if not avoided, may
result in death or serious injury.
WARNING!
... indicates a potentially hazardous situation, which if not avoided, may result in death or serious injury.
WARNING!
… indicates a potentially hazardous situation from electrical current, which if not avoided, may result in
death or serious injury.
CAUTION!
… indicates a potentially hazardous situation that, if not avoided, may result in moderate or minor injury
and material damage.
Tips and recommendations:
... refers to useful tips and recommendations as well as information for efficient and trouble-free
operation.
ATTENTION!
… indicates actions that will help avoid material damage.

Operating Instructions
Conductor Rail System
ChargeLine 0865
BAL0865-0001-EN
www.conductix.com Translated from: BAL0865-0001-DE page 7 of 51
2.2 Personnel requirements
2.2.1 Qualifications
WARNING!
Inadequately trained persons are at risk of injury!
Improper use can result in serious injury to persons and material damage.
→All activities may only be conducted by personnel who are qualified for the respective activity!
The following qualifications for the various levels of activities are indicated in these operating instructions:
Trained personnel/operators
have been instructed in a training session by the operator with respect to the tasks assigned to them and the potential dangers
arising from improper actions.
Specialist personnel
consists of persons capable of performing assigned tasks and independently identifying dangers and avoiding potential
hazards based on their specialist training, knowledge and experience as well as their understanding of the applicable standards
and regulations.
Personnel are considered qualified if they have successfully concluded training, e.g. as electricians, master electricians,
electrical engineers, or electrical technicians. Personnel are also considered qualified if they have been correspondingly
employed for several years, have been educated in theory and practice during that time, and whose electrical knowledge and
skills have been tested.
The operator of the electrical system must document that the corresponding certification or other documentation of qualification
are present or have been demonstrated.
2.2.2 Unauthorized persons
WARNING!
Danger due to unauthorized persons!
Unauthorized persons who do not meet the requirements described here are not acquainted with the
dangers in the work area.
→Keep unauthorized persons away from the work area.
→In case of doubt, address the persons and direct them away from the work area.
→Stop working as long as unauthorized persons are in the work area.

Operating Instructions
Conductor Rail System
ChargeLine 0865
BAL0865-0001-EN
www.conductix.com Translated from: BAL0865-0001-DE page 8 of 51
2.3 Personal protective equipment
Always wear
For all work, always wear:
Protective clothing
Primarily for protection against ensnarement by moving machine parts. Work clothing must be close fitting
with a low resistance to tearing; it must have close-fitting sleeves and no protruding parts.
Protective footwear
For protection against heavy falling parts and slipping on slippery floors.
To be worn for
special work
Specific protective equipment is required when conducting special work. Separate reference to this is
made in the individual sections.
Protective gloves
For the protection of hands against friction, scrapes, puncture or deeper wounds, as well as against contact
with hot surfaces.
Protective headgear
For protection against falling or flying parts and materials.
Protective eyewear
For eye protection against harmful influences such as strong light, chemicals, dust, splinters or weather
effects.
Breathing mask (FFP-3 – according to country-specific requirements)
For protection against materials, particles, and organisms. In this case: protection from dust caused by the
wear of sliding contacts and insulation profile of the conductor rail.

Operating Instructions
Conductor Rail System
ChargeLine 0865
BAL0865-0001-EN
www.conductix.com Translated from: BAL0865-0001-DE page 9 of 51
2.4 Intended use
The product is exclusively designed and built for the intended use described herein.
Claims of any kind due to damages from unintended use are excluded.
The operator bears sole liability for all damage that results from unintended use.
Intended use
The Conductor Rail System ChargeLine 0835 is an electric power supply system for track-guided mobile consumers operated in
indoor spaces in warehouse areas not accessible to the public.
One of its typical applications is, e.g. to supply power to shuttles inside a warehouse with horizontal storage racks.
Compliance with these technical conditions is mandatory for the installation:
The permissible max. travel speed of the consumer is 400 m/min (straight lines), 120 m/min (pickup guide entry).
Insertion from the side and laterally are both possible with a horizontal and floor-to-ceiling installation.
The conductor rail system must be exclusively fitted and operated using copper materials.
Max. permissible system length for standard installation: 50 m; max. 150 m when considering expansion.
For dry indoor applications.
Electrical-technical operating conditions
The electrical system must be protected in accordance with local regulations and guidelines.
2.5 5 Safety Rules for working on electrical systems
Requirements:
Work on electrical systems must only be carried out when they are disconnected from the power supply. The 5 Safety Rules
must always be observed before starting work (see DIN VDE 0150-100:2009-10/EN 50110-1:2004-11).
1. Disconnect the system from power at the main switch.
2. Secure the main switch against being turned back on.
3. Verify disconnection from power by measuring.
4. Ground and short-circuit parts of the system on which work will be conducted.
5. Cover or block off adjacent energized parts.
Only electricians or personnel trained in electrical work may disconnect power or approve reconnection of power after the work
is carried out in the disconnected state!
2.6 Special dangers
The following section lists residual risks determined on the basis of a risk assessment. Follow the safety information and the
warnings in other sections in these operating instructions in order to reduce health hazards and avoid dangerous situations.

Operating Instructions
Conductor Rail System
ChargeLine 0865
BAL0865-0001-EN
www.conductix.com Translated from: BAL0865-0001-DE page 10 of 51
2.6.1 Electrical hazards and sources of danger
Requirements:
DANGER!
Risk of death due to electric shock!
Contact with energized components can lead to death or severe injury due to electric shock. There is
also a risk of injury from shock reactions, falling or being thrown across the room as a result of an
electric shock.
DANGER!
Risk of injury from falling or being thrown across the room after an electric shock!
Work on the following components is dangerous:
Main power supply
Energized parts:
Line feed
Cables
Connections
Conductor rail
Connector
Current collector
Equipment and connections inside switching cabinets
Control systems etc.

Parts that have become energized due to a fault
CAUTION!
Before working on these components!
→Switch off the conductor rail system according to the 5 Safety Rules and secure it against
being switched on again.5 Safety Rules, see Section 2.5
CAUTION!
Before switching the system on!
→Each time before the equipment or system is started, measure the insulation resistance according to
locally applicable technical standards, directives and legal regulations.
→Carry out locally required electrical tests.
CAUTION!
Maintain electrical safety!
→Regularly test and maintain electrical equipment.
→If dangerous deficiencies are identified, take measures to correct the deficiencies without delay.
Inform the system operator immediately.
→If it is not possible to correct the dangerous deficiency, cordon off the area involved or switch the
equipment off and secure it against being switched on again. Inform the system operator
immediately.
→Immediately secure loose cables and replace damaged cables.
→Always replace blown fuses with fuses of the same rating.

Operating Instructions
Conductor Rail System
ChargeLine 0865
BAL0865-0001-EN
www.conductix.com Translated from: BAL0865-0001-DE page 11 of 51
DANGER!
Fire hazard due to overload or sparking!
Fire hazards occur due to overload of the cables, electrical arcs, short circuits, or the formation of
sparks. Sparks can form in poorly serviced, contaminated conductor rails or if the installation does not
comply with required tolerances.
→Always comply with permissible current values.
→Comply with tolerances during installation.
→Install electrical fuses according to specifications.
→Do not store easily ignited materials in the vicinity of conductor rails.
→Check, service and clean conductor rails regularly and in accordance with specifications. See
Section 12.3
2.6.2 Mechanical hazards and sources of danger
Required protective equipment:
DANGER!
Risk of injury through crushing and impacts!
There is a risk of crushing of skin and limbs due to:
Current collector (spring force) during installation, disassembly and maintenance.
Falling conductor rail system components, if they have not been properly installed or if operated
under unsuitable operating conditions (e.g., environment that contains solvents).
Moving parts, when the system is in operation.
→Do not enter the danger zones of the system during operation.
→Only allow installation to be conducted by trained technicians.
→When working on the conductor rail system, wear protective footwear, protective gloves and
protective headgear.
→When changing the sliding contacts, follow the separate instructions for this task. See Section 12.3
→Only install the conductor rail system where suitable operating conditions prevail. See Section 3.3.1

Operating Instructions
Conductor Rail System
ChargeLine 0865
BAL0865-0001-EN
www.conductix.com Translated from: BAL0865-0001-DE page 12 of 51
Required protective equipment:
DANGER!
Risk of injury due to cutting and severing!
The ends of the conductor bars can have sharp edges, particularly if they were cut to size at the
installation site and have not been deburred.
→Wear protective gloves and protective footwear.
→Carefully deburr the insulation profile and conductor bars after sawing.
→During disassembly: Sawed through, dissembled conductor rails must be handled carefully and
properly stored (container or transport box).
→Watch for sharp edges near the installation surface and avoid contact.
Required protective equipment:
DANGER!
Risk of injury from falling conductor bars when transported incorrectly!
When being transported on the installation site, there is a risk that the conductor bars may slide out of
the insulation profiles if they are not held relatively vertical during transport. Considering the sharp
facings, this can cause serious injury and even death if they fall from a great height.
→The conductor rails should be transported as close as possible to the installation site while still inside
their packaging.
→The conductor rails must be transported to the installation site by two people and care must be taken
that the conductor bars do not slide out of the insulation profiles.
→Do not transport the conductor rails in bundles with a crane.
→Wear protective headgear.
Required protective equipment:
DANGER!
Risk of injury due to ensnarement!
There is a risk of being ensnared by moving parts when the system is in operation. Moving parts
include, e.g. the shuttle and the attached current collector.
→Do not enter the danger zones of the system during operation.
→Before working on the conductor rail, switch off the conductor rail system according to the 5
Safety Rules and secure it against being switched back on. For the 5 Safety Rules, see Section
2.5
→Wear closely fitting work clothing.

Operating Instructions
Conductor Rail System
ChargeLine 0865
BAL0865-0001-EN
www.conductix.com Translated from: BAL0865-0001-DE page 13 of 51
2.6.3 Danger due to dust and vapors
Required protective equipment:
DANGER!
Danger of sensitization, mucous membrane irritation and respiratory diseases due to dust!
Dust from the sliding contact collects in the conductor rails and the guideway profile. This dust is very
fine and is categorized as a health hazard. Frequent handling of the conductor rail system and/or not
applying the requisite level of care when handling accumulated dust (e.g. cleaning the system with
compressed air) can lead to sensitization. Persons who frequently spend longer periods in a heavily
used system without protective equipment must reckon with the following consequences:
Irritations of the mucous membranes
Respiratory diseases
Cancer
→In workplaces with long-term exposure and frequently visited systems, take effective measures to
protect employees from the dust.
→Personal protective equipment must be worn during all work on the conductor rail system during
which accumulated dust can be stirred up.
→The following personal protective equipment must be worn during cleaning:
Protective eyewear
Protective dust mask, Class FFP3
Protective gloves
Disposable coveralls
→Before starting work, clean the conductor rail in accordance with requirements. See Section 12.3
→Protect the surroundings during cleaning work, e.g. by covering or removing warehouse goods and
blocking access to those areas in which dust could fall down on persons.
→Do not blow out dust with compressed air, but rather vacuum it away. The vacuum must be
equipped with a Class H fine filter.
→Do not eat or drink during work!
→Do not smoke during work!
DANGER!
Poisonous gases during fire!
In case of fire in the facility, the plastic parts (PVC) of the conductor rail system will produce poisonous
gases (HCL).
→Evacuate the building immediately in the event of fire.
→Notify the fire department in the case of fire.

Operating Instructions
Conductor Rail System
ChargeLine 0865
BAL0865-0001-EN
www.conductix.com Translated from: BAL0865-0001-DE page 14 of 51
2.6.4 Dangers related to the operational environment
These characteristics of the conductor rail can cause danger if the conductor rail is installed in an operational environment with:
Electrical power
Sparking
Dust due to abrasion
Toxic gases during fire.
The most important action for protection from these dangers is only to install the conductor rail system in locations where
suitable operating conditions prevail; see Section 3.3.1.
Required protective equipment:
DANGER!
Danger of sensitization, mucous membrane irritation and respiratory diseases due to dust!
Dust from the sliding contact collects in the conductor rails and the guideway profile. This dust is very
fine and is categorized as a health hazard. Frequent handling of the conductor rail system and/or not
applying the requisite level of care when handling accumulated dust (e.g. cleaning the system with
compressed air) can lead to sensitization. Persons who frequently spend longer periods in a heavily
used system without protective equipment must reckon with the following consequences:
Irritations of the mucous membranes
Respiratory diseases
Cancer
→In workplaces with long-term exposure and frequently visited systems, take effective measures to
protect employees from the dust.
→Personal protective equipment must be worn during all work on the conductor rail system during
which accumulated dust can be stirred up.
→The following personal protective equipment must be worn during cleaning:
Protective eyewear
Protective dust mask, Class FFP3
Protective gloves
Disposable coveralls
→Before starting work, clean the conductor rail in accordance with requirements. See Section 12.3
→Protect the surroundings during cleaning work, e.g. by covering or removing warehouse goods and
blocking access to those areas in which dust could fall down on persons.
→Do not blow out dust with compressed air, but rather vacuum it away. The vacuum must be
equipped with a Class H fine filter.
→Do not eat or drink during work!
→Do not smoke during work!

Operating Instructions
Conductor Rail System
ChargeLine 0865
BAL0865-0001-EN
www.conductix.com Translated from: BAL0865-0001-DE page 15 of 51
3Technical Data
3.1 Electrical
Rated current 100 A for complete 0865 units when using 2 line feeds
32 A for conductor rail systems from 0835 and 0865 or
units connected by 0835 connectors.
34 A for 0865 Mobile Unit
Rated voltage
Variant 60 V
AC ≤ 25V, DC ≤ 60V
Low voltage variant
AC ≤ 230V, DC ≤ 400 V
Number of poles
2
Assignment
2 phases or 1 phase, PE
Cross-sections for connecting cables
2.5mm² and 6mm² double insulated
2.5mm², 6mm² and 10mm² single insulated
Conductor material
Copper
Protection class IP 21 for conductor rail components
IP 00 for current collector
3.2 Mechanical
Max. travel speed
On straight lines 400 m/min
At pickup guide entry 120 m/min
Direction of travel
Forward and backward (reversing)
Gap between poles
14 mm
3.2.1 Length
Max. length of the installed conductor rail
Maximum length without additional expansion joints 50 m
and variable
Conductor rail segment
Segment length variable
Standard length:
500 mm
750 mm
1000 mm
Min. permissible conductor bar length
250 mm
Hanger spacing
800 mm
3.2.2 Installation orientation
WARNING!
Only install the conductor rail horizontally and straight (see Section 3.2.3)!

Operating Instructions
Conductor Rail System
ChargeLine 0865
BAL0865-0001-EN
www.conductix.com Translated from: BAL0865-0001-DE page 16 of 51
A current collector insertion from above means a great deal of grime and soiling, which leads to an
increased cleaning effort.
Fig. 1: Lateral insertion of current collector Fig. 2: Current collector inserted from below
3.2.3 Tolerances
The conductor rail must be installed within the following tolerances. Conductix-Wampfler does not guarantee the trouble-free
function of the conductor rails if these tolerances are not observed. In such a case, Conductix-Wampfler does also not accept any
liability for any problems that may arise if the conductor rail system does not function trouble-free.
Conductor rails/pickup guide
± 2 mm in X-direction, ± 3 mm in Y-direction (see Fig. 3)
Gap at the connector between 2 conductor bars
2.5 mm
Current collector
± 5 mm working stroke, ± 2.5 mm lateral
Fig. 3: Conductor Rail 0865 coordinate system
Y
X
Z

Operating Instructions
Conductor Rail System
ChargeLine 0865
BAL0865-0001-EN
www.conductix.com Translated from: BAL0865-0001-DE page 17 of 51
3.3 Operating conditions
Specification Value Notes
Temperature range
- 5 °C to + 60 °C
In temperatures of 0 °C and below, the
max. relative humidity must not exceed
30%.
Max. Relative humidity
85 %
Max. operating temperature
difference
40 K
Installation situation/environment
Dry indoor area See Section 3.3.1
Protection class
IP2X
Altitude above sea level
≤ 1000 m
Above mean sea level (DIN EN 60204-1).
3.3.1 Unsuitable ambient conditions
The conductor rail is not suitable for and must not be installed or operated under the following environmental conditions:
In environments containing chemical substances or gases that can potentially permanently damage the conductor rail's
materials (corrosion) or drastically deteriorate on the insulation profile.
In ambient air that contains solvent vapors or aromatic compounds.
In ambient air that contains flammable or explosive gases or dusts.
In dusty environments.
Outside closed areas.
In environments with relative humidity of more than 85%.
In close proximity to splashing water.
In environments that require a higher protection class than IP21

Operating Instructions
Conductor Rail System
ChargeLine 0865
BAL0865-0001-EN
www.conductix.com Translated from: BAL0865-0001-DE page 18 of 51
4Description and Functional Principle
4.1 Brief description
The Conductor Rail System ChargeLine 0865 is a system that charges during movement and standstill.
The conductor rail system consists of the following components:
Hanger clamp
Conductor rail with one or two pickup guides
Line feed
Optional: Connector 0835
Optional: Conductor Rail 0835
The Conductor Rail System 0865 is similar to the Conductor Rail System 0835. The Conductor Rail 0865 can be connected or
combined with conductor rails from the 0835 product range using the Connector 0835. The Conductor Rail System 0865 is
designed for indoor use only.
In order for the Conductor Rail 0865 to slide well, the fixing web at the rear side of the pickup guide to be is broken away. As a
result, there is always an anchor point at one end and a sliding bearing can be produced at another end.
Using the hanger clamps, the conductor rails are attached to a customer-specific support structure/substructure. All lengths in the
catalog are only valid for installation with a support structure/substructure.
The line feed at the top end of the conductor rail is used to supply the rail with electrical energy that the shuttle (or a different kind
of mobile consumer) can access with the aid of a current collector.

Operating Instructions
Conductor Rail System
ChargeLine 0865
BAL0865-0001-EN
www.conductix.com Translated from: BAL0865-0001-DE page 19 of 51
4.2 Description of assemblies
Fig. 4: Conductor rail with pickup guide (both sides)
Conductor Rail 0865 with two pickup guides
There are pickup guides on both sides. An infeed and outfeed point is possible on both sides. Connecting cables are also
possible on both sides. The length of the connecting cables is configurable (max. 5 m).
Cross-section with double insulated cable: 6 mm²/2.5 mm²
Cross-section with single insulated cable: 10 mm²/6 mm²/2.5 mm²
Fig. 5: Conductor rail with pickup guide (one side)
Conductor Rail 0865 with pickup guide
There is a pickup guide on one side. A line feed or outfeed point is possible at the pickup guide. The length of the connecting
cables is configurable (max. 5 m).
Cross-section with double insulated cable: 6 mm²/2.5 mm²
Cross-section with single insulated cable: 10 mm²/6 mm²/2,5 mm²

Operating Instructions
Conductor Rail System
ChargeLine 0865
BAL0865-0001-EN
www.conductix.com Translated from: BAL0865-0001-DE page 20 of 51
Fig. 6: Anchor Point 0865/sliding bearing
Anchor Point 0865/sliding bearing
If the fixing web (Pos. 1) is not broken away at the rear of the
pickup guide, this functions together with the hanger clamp as an
anchor point.
If the fixing web (Pos. 1) is broken away, a sliding bearing is
produced so that the conductor rail can expand. The conductor rail
thus has a possible air gap of up to 20 mm. This provides sufficient
expansion space for systems up to 100 m in length (depending on
ambient conditions).
Fig. 7: Hanger Clamp 0865
Hanger Clamp 0865
The Hanger Clamp 0865 is attached to the customer's support
structure with the two clips.
The conductor rails are suspended in Hanger Clamp 0865.
Fig. 8: Conductor Rail 0865
Conductor Rail 0835
The conductor rail consists of a conductor bar (Pos. 1) and an
insulation profile (Pos. 2).
1
2
1