Contents
A General information 3
A.1 Information on the IOM Instructions Manual .............................3
A.2 Limit of liability ........................................................................3
A.3 Copyright ................................................................................3
A.4 Spare parts .............................................................................3
A.5 Warranty.................................................................................3
A.6 Customer service ....................................................................3
B Safety instructions 4
B.1 Definition of symbols ...............................................................4
B.2 Personnel requirements...........................................................4
B.2.1 Qualifications ..........................................................................................4
B.2.2 Unauthorized personnel...........................................................................4
B.2.3 Instruction...............................................................................................4
B.3 Personal protective equipment.................................................5
B.3.1 Mandatory protection during any intervention ..........................................5
B.3.2 Additional protection ...............................................................................5
B.4 Intended use ...........................................................................5
B.5 Protective measures................................................................6
B.6 Specific hazards......................................................................6
B.7 Actions in the event of accidents and faults..............................7
B.7.1 Measures in the event of accidents:.........................................................7
B.7.2 Measures to be taken in case of malfunction: ..........................................7
C Specifications 8
C.1 General information.................................................................8
C.2 Operating conditions ...............................................................8
C.2.1 General conditions ..................................................................................8
C.2.2 Specific conditions ..................................................................................8
C.3 Identification ...........................................................................8
C.3.1 Spring cable reel .....................................................................................8
C.3.2 Slip ring assembly ...................................................................................8
D Product description and mode of operation 9
D.1 Assembly and designation ......................................................9
D.2 Cable ......................................................................................9
D.3 Mounting flange ....................................................................10
D.4 Cable drum ...........................................................................10
D.5 Spring motor .........................................................................10
D.6 Slip rings...............................................................................11
D.6.1 General information...............................................................................11
D.6.2 Pole marking.........................................................................................11
D.6.3 Slip ring type USR050 ...........................................................................12
D.6.4 Slip ring type USR090 ...........................................................................13
D.7 Slip ring housing....................................................................14
D.8 Options .................................................................................14
D.8.1 Steel slip ring housing ‘CM’...................................................................14
D.8.2 Brackets ‘SE’, ‘BR’ and ‘SP’ ..................................................................14
D.8.3 Adapter flange ‘AB’ ...............................................................................14
E Handling, packaging and storage 15
E.1 Handling ...............................................................................15
E.1.1 Safety Instructions ................................................................................15
E.1.2 Transport inspection..............................................................................15
E.2 Packaging.............................................................................15
E.3 Storage of packed parts ........................................................16
F Installation 16
F.1 Safety ...................................................................................16
F.2 Delivery condition..................................................................18
F.3 Installation of the reel ............................................................18
F.3.1 Handling................................................................................................18
F.3.2 Orientation of the reel............................................................................19
F.3.3 Cable laying path.................................................................................. 20
F.3.4 Rotation axis ........................................................................................ 20
F.3.5 Fastenings ........................................................................................... 20
F.3.6 Use with deflecting pulley ..................................................................... 21
F.4 Installation of the wound cable.............................................. 21
F.4.1 Cable length......................................................................................... 21
F.4.2 Installation on the cable drum............................................................... 21
F.5 Installation of the fixed cable................................................. 22
F.6 Slip ring connections ............................................................ 23
F.6.1 Connections to the brush holders (wound cable) ................................... 23
F.6.2 Connections to the rings (fixed cable) ....................................................24
F.7 Pre-tensioning of the spring motor........................................ 25
F.8 Securing of the cable to the anchor point .............................. 25
G Commissioning 26
G.1 Safety .................................................................................. 26
G.2 General information.............................................................. 27
G.3 Check-list before commissioning .......................................... 27
G.4 Operation tests..................................................................... 27
H Operation 28
H.1 Safety .................................................................................. 28
H.2 Operation............................................................................. 29
I Troubleshooting 30
I.1 Safety .................................................................................. 30
I.2 Spring reel and cable.............................................................31
I.3 Slip rings...............................................................................31
J Maintenance 32
J.1 Safety .................................................................................. 32
J.2 Maintenance schedule.......................................................... 33
J.3 Servicing.............................................................................. 33
J.3.1 Cleaning............................................................................................... 33
J.3.2 Cable ................................................................................................... 33
J.3.3 Slip rings.............................................................................................. 34
J.4 Spare parts .......................................................................... 35
J.4.1 Model SR10 ......................................................................................... 35
J.4.2 Model SR20......................................................................................... 36
J.4.3 Model SR30......................................................................................... 37
K.1.1 Cable glands ........................................................................................ 38
K Dismantling and disposal 38
K.1 Safety .................................................................................. 38
K.2 Dismantling.......................................................................... 39
K.3 Disposal............................................................................... 39
L Declaration of incorporation 40
