Contec COM-1PD(USB)H User manual

PC-HELPER
Isolated RS-422A/485 Micro Converter
for USB2.0
COM-1PD(USB)H
User’s Guide
CONTEC CO.,LTD.

COM-1PD(USB)H i
Check Your Package
Thank you for purchasing the CONTEC product.
The product consists of the items listed below.
Check, with the following list, that your package is complete. If you discover damaged or missing
items, contact your retailer.
Product Configuration List
- Micro converter …1
[COM-1PD(USB)H]
- First step guide …1
- COM Setup Disk(CD-ROM *1) …1
- Warranty Certificate …1
- Serial number label …1
*1: The CD-ROM contains the driver software and User’s Guide (this guide)

ii COM-1PD(USB)H
Copyright
Copyright 2004 CONTEC CO., LTD. ALL RIGHTS RESERVED
No part of this document may be copied or reproduced in any form by any means without prior written
consent of CONTEC CO., LTD.
CONTEC CO., LTD. makes no commitment to update or keep current the information contained in this
document. The information in this document is subject to change without notice.
All relevant issues have been considered in the preparation of this document. Should you notice an
omission or any questionable item in this document, please feel free to notify CONTEC CO., LTD.
Regardless of the foregoing statement, CONTEC assumes no responsibility for any errors that may
appear in this document or for results obtained by the user as a result of using this product.
Trademarks
MS, Microsoft, Windows and Windows NT are trademarks of Microsoft Corporation. Other brand and
product names are trademarks of their respective holder.

COM-1PD(USB)H iii
Table of Contents
Check Your Package................................................................................................................................i
Copyright.................................................................................................................................................ii
Trademarks..............................................................................................................................................ii
Table of Contents ...................................................................................................................................iii
1. BEFORE USING THE PRODUCT 1
About the Product ...................................................................................................................................1
Features.............................................................................................................................................1
Support Software..............................................................................................................................2
Cable & Connector (Option) ........................................................................................................2
Customer Support....................................................................................................................................3
Web Site ...........................................................................................................................................3
Limited One-Year Warranty...................................................................................................................3
How to Obtain Service............................................................................................................................3
Liability ...................................................................................................................................................3
Safety Precautions...................................................................................................................................4
Safety Information ...........................................................................................................................4
Handling Precautions.......................................................................................................................4
Environment.....................................................................................................................................6
Inspection .........................................................................................................................................6
Storage..............................................................................................................................................6
Disposal............................................................................................................................................6
2. SETUP 7
What is Setup?.........................................................................................................................................7
Installing the driver..........................................................................................................................7
Step 1 Setting the Hardware ...................................................................................................................8
Name of each parts and Factory setting..........................................................................................8
Setting the Data Transmission Mode ..............................................................................................9
Setting the Terminating Resistors .................................................................................................10
Step 2 Installing the Hardware .............................................................................................................12
Connecting the converter...............................................................................................................12
Setting with the Found New Hardware Wizard............................................................................13
Step 3 Initializing the Software ............................................................................................................15
Step 4 Checking Operations with the Diagnosis Program...................................................................16
What is the Diagnosis Program? ...................................................................................................16
Check Method................................................................................................................................16
Using the Diagnosis Program........................................................................................................17
Step 5 Uninstalling the Driver Libraries ..............................................................................................19

iv COM-1PD(USB)H
If your problem cannot be resolved ......................................................................................................19
3. EXTERNAL CONNECTION 21
Interface connectors...............................................................................................................................21
Example Connections............................................................................................................................22
4. FUNCTIONS 23
Communication Function......................................................................................................................23
Serial Data Transmission ...............................................................................................................23
RS-422A/485 Control Lines ..........................................................................................................23
Setting the Baud Rate.....................................................................................................................23
Bus isolation ...................................................................................................................................23
Surge protection..............................................................................................................................23
5. ABOUT HARDWARE 25
LED display...........................................................................................................................................25
Hardware specification..........................................................................................................................26
Physical dimension................................................................................................................................26

1. Before Using the Product
COM-1PD(USB)H 1
1. Before Using the Product
This chapter provides information you should know before using the product.
About the Product
This product is an isolated micro converter for converting the USB port of PC into RS-422A/485 serial
communications. Each converter has one channel RS-422A/485 communication port. Higher
noise-resistant models with isolation between a PC and bus line as well as a surge protection circuit for
communication ports. This product supports a baud rate of up to 921,600bps and has separate
128-byte / 384-byte buffer memory for transmit and receive. It also comes with a Windows driver,
which allows boards to be used as OS-standard COM ports.
This product supports CONTEC-defined driver library “API-PAC(W32)” that provide local routines.
Features
- Max. 921,600bps RS-422A/485 Serial Communication
This product has one channel RS-422A/485-standard serial ports. Baud rates from 300 to 921,600bps
can be set by software. When data is transferred at the high speed, it may not be transferred normally,
depending on the use environment such as the external device and cable length used.
- Compatible to USB1.1/USB2.0 and not necessary to power this product externally as the bus power
is used.
Compatible to USB1.1/USB2.0 and capable to achieve high speed transfer at Full Speed (12Mbps).
Not necessary to power this product externally as the bus power of USB is used.
- Possibly used as Windows-standard COM ports, using the bundled driver library
Comes with a driver software that allows the products to be used under Windows in the same way as
COM ports on the PC. Under Windows, the product supports the OS-standard Win32 API
communication function as well as Visual Basic MSComm. In addition, supplies a diagnostic program
to confirm hardware operation and to perform a communication test with equipment.
- Electric isolation is provided between channels and between PCs.
Electric isolation is provided between channels and between PCs.
This prevents electric noise between PCs and external circuits.
- Max. 127 converter can be installed as configured in the range COM1 - COM256.
Using a USB hub allows you to install up to 127 converters to a single PC.
COM1 - COM256 can be set using the device manager.

1. Before Using the Product
2COM-1PD(USB)H
- Each channel is equipped with separate 128-byte / 384-byte FIFO buffers for transmit and receive.
These are FIFO format, useful for high speed communications and to reduce the load to the CPU when
transmitting/receiving.
As the device manager can be used to enable/disable the use of FIFO and set the FIFO trigger size, you
can build an optimum system according to your use.
- To suit your application, cables and connectors are available as optional
Straight cables (1.8m), cross cables (1.8m) and 9-pin D-SUB connectors (male or female type) for your
own cables are available as optional.
- The control line for RS-422A/485 can be controlled and monitored by software.
The control lines for RTS+, RTS-, CTS+ and CTS- can be controlled and monitored using software.
Support Software
Standard COM Driver Software COM Setup Disk (Bundled)
Under Windows, this software allows you to use the serial ports on the converter as if they were
standard COM ports on the PC. You can add additional micro converters up to a maximum of 127
COM ports.
Under Windows, the serial ports can be accessed using the standard Win32 API communication routines
(CreateFile( ), WriteFile( ), ReadFile( ), and SetCommState( ), etc.) The serial ports are also
compatible with the Visual Basic communication control (MSComm). * API-SIO(98/PC) is not used.
< Operating environment >
OS Windows Vista, XP, Server 2003, 2000
Cable & Connector (Option)
D-SUB 9 pin Male Connector Set (5 Pieces) : CN5-D9M
D-SUB 9 pin Female Connector Set (5 Pieces) : CN5-D9F

1. Before Using the Product
COM-1PD(USB)H 3
Customer Support
CONTEC provides the following support services for you to use CONTEC products more efficiently
and comfortably.
Web Site
Japanese http://www.contec.co.jp/
English http://www.contec.com/
Chinese http://www.contec.com.cn/
Latest product information
CONTEC provides up-to-date information on products.
CONTEC also provides product manuals and various technical documents in the PDF.
Free download
You can download updated driver software and differential files as well as sample programs available in
several languages.
Note! For product information
Contact your retailer if you have any technical question about a CONTEC product or need its price,
delivery time, or estimate information.
Limited One-Year Warranty
CONTEC Interface products are warranted by CONTEC CO., LTD. to be free from defects in material
and workmanship for up to one year from the date of purchase by the original purchaser.
Repair will be free of charge only when this device is returned freight prepaid with a copy of the
original invoice and a Return Merchandise Authorization to the distributor or the CONTEC group office,
from which it was purchased.
This warranty is not applicable for scratches or normal wear, but only for the electronic circuitry and
original products. The warranty is not applicable if the device has been tampered with or damaged
through abuse, mistreatment, neglect, or unreasonable use, or if the original invoice is not included, in
which case repairs will be considered beyond the warranty policy.
How to Obtain Service
For replacement or repair, return the device freight prepaid, with a copy of the original invoice. Please
obtain a Return Merchandise Authorization number (RMA) from the CONTEC group office where you
purchased before returning any product.
* No product will be accepted by CONTEC group without the RMA number.
Liability
The obligation of the warrantor is solely to repair or replace the product. In no event will the
warrantor be liable for any incidental or consequential damages due to such defect or consequences that
arise from inexperienced usage, misuse, or malfunction of this device.

1. Before Using the Product
4COM-1PD(USB)H
Safety Precautions
Understand the following definitions and precautions to use the product safely.
Safety Information
This document provides safety information using the following symbols to prevent accidents resulting
in injury or death and the destruction of equipment and resources. Understand the meanings of these
labels to operate the equipment safely.
DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING WARNING indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury or in property damage.
Handling Precautions
DANGER
Do not use the product where it is exposed to flammable or corrosive gas. Doing so may result in
an explosion, fire, electric shock, or failure.
CAUTION
- Do not strike or bend this product.
Otherwise, these products may malfunction, overheat, cause a failure or breakage.
- Do not touch this product's metal plated terminals (USB connector, D-SUB connector) with your
hands.
Otherwise, the product may malfunction, overheat, or cause a failure.
If the products are touched by someone's hands, clean the products with industrial alcohol.
- Make sure that your PC can supply ample power to all the products installed.
Insufficiently energized products could malfunction, overheat, or cause a failure.
- The specifications of this product is subject to change without notice for enhancement and quality
improvement.
Even when using this product continuously, be sure to read the manual and understand the contents.
- Do not modify this product. CONTEC will bear no responsibility for any problems, etc., resulting
from modifying this product.
- Regardless of the foregoing statements, CONTEC is not liable for any damages whatsoever
(including damages for loss of business profits) arising out of the use or inability to use this
CONTEC product or the information contained herein.
- It may cause a trouble in recognizing and operating the device according to the kind of USB hub.
If you use the USB hub, we encourage you to take advantage of the CONTEC’s product loan
service to confirm operation before purchasing.

1. Before Using the Product
COM-1PD(USB)H 5
- Regarding “EMC Instruction Class A Notice”
This product has acquired the above-mentioned standard.
However, a sufficient margin may not be secured for the standard. In this case, use a ferrite core
(SEIWA E04SR301334 or a compatible product) for the COM cable (this product’s / connected
device’s side) or use a ferrite core (SEIWA E04SR170730A or a compatible product) for the USB
cable (PC side).
When attaching a ferrite core to the USB cable, just put the cable inside the case; when attaching a
ferrite core to the COM cable, coil it around once near the connector while leaving it open, and then
close it.
FCC PART 15Class A Notice
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in commercial
environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference at his own expense.
NOTE
Change or modifications not expressly approved the manufacturer can void the user's
authority to operate this equipment.
WARNING TO USER

1. Before Using the Product
6COM-1PD(USB)H
Environment
Use this product in the following environment. If used in an unauthorized environment, the board may
overheat, malfunction, or cause a failure.
Operating temperature
0 - 50°C
Operating humidity
10 - 90%RH (No condensation)
Corrosive gases
None
Floating dust particles
Not to be excessive
Inspection
Inspect the product periodically as follows to use it safely.
- The connection part of connector
have no stain or corrosion.
Storage
When storing this product, keep it in its original packing form.
(1) Put the product in the storage bag.
(2) Wrap it in the packing material, then put it in the box.
(3) Store the package at room temperature at a place free from direct sunlight, moisture, shock,
vibration, magnetism, and static electricity.
Disposal
When disposing of the product, follow the disposal procedures stipulated under the relevant laws and
municipal ordinances.

2. Setup
COM-1PD(USB)H 7
2. Setup
This chapter explains how to set up the converter.
What is Setup?
Setup means a series of steps to take before the product can be used.
Different steps are required for software and hardware.
Installing the driver
This section enables you to prepare the software and hardware by operating in accordance with each
step in this chapter using the bundled CD-ROM. Taking the following steps sets up the software and
hardware. You can use the diagnosis program later to check whether the software and hardware
function normally.
Step 1 Setting the Hardware
Step 2 Installing the Hardware
Step 3 Initializing the Software
Step 4 Checking Operations with the Diagnosis Program
If Setup fails to be performed normally, see the “Setup Troubleshooting” section at the end of this
chapter.

2. Setup
8COM-1PD(USB)H
Step 1 Setting the Hardware
This section describes how to setup the converter and connect it to your PC.
There are switches and jumpers on the product that need to be set in advance.
The converter can be set up even with the factory defaults untouched. You can change board settings
later.
Name of each parts and Factory setting
Note that the switch setting shown below is the factory default.
COM-1PD(USB)H
1234567891
0
ON
Interface connector
D-SUB 9 pin (Male)
- Data transmission mode,
terminator setting SW
Interface connector
USB TypeA
Figure 2.1. Name of each parts and Factory setting
Connection cable
Turn the screwdriver to the right.
Figure 2.2. How to open the cover
Insert a standard screwdriver into the groove in the cover and turn the screwdriver.
CAUTION
Pushing the screwdriver in too far may damage the inside of the connector. Take care not to apply
any force to the inside when turning the screwdriver.

2. Setup
COM-1PD(USB)H 9
Setting the Data Transmission Mode
The data transmission mode setting switch can be used to switch between half-duplex and full-duplex
and between RTS and CTS in full-duplex mode. Set the appropriate data transmission mode
depending on the remote device to which to connect this converter. Set the transmission mode using
from the bit 1 to bit 6.
Setup method
Table 2.1. Setting the Data Transmission Mode
Full-duplex [Full]
Data
Transmission
Mode
Half-duplex [Half] Loopback RTS and CTS
RTS
CTS
Connect RTS and CTS to
external device
RTS
CTS
Setup
method
109
8
7
654321
ON
This sets TxD as the only data
line and uses the RTS signal on
the converter to switch between
send and receive.
109
8
7
654321
ON
If the device you are
communicating with does not use
the RTS and CTS signals, you can
use this setting to make CTS
active
when the RTS signal on the
converter is set to active.
109
87
6
5
4
321
ON
Connecting to the RTS and
CTS
signals from the external
device.
CAUTION
Do not set bits 1 and 2 of each switch to both ON. Doing so may cause the Converter to
malfunction.

2. Setup
10 COM-1PD(USB)H
Setting the Terminating Resistors
When inserting a terminator, use the terminator setting switch. Set the terminator depending on the
remote device to which to connect the converter. The converter contains a 100Ωresistor as a
terminator.
The bits correspond to individual signal conductors. Bits 7, 8, 9, and 10 are for RxD, CTS, TxD, and
RTS, respectively.
Setup method
To set the terminal to a resistor other than 100Ω, set the terminator setting switch to OFF and insert an
external terminator. Given below are examples of inserting the terminator for half-duplex or
full-duplex setup.
Table 2.2. Setting the Terminator
Not insert the terminator
109
87
6
5
4
321
ON
RTS
TxD
CTS
RxD
Factory
setting
- Half-duplex
(A) (B) (C) (D)
109
87654321
ON
109
87654321
ON
109
87654321
ON
RTS
TxD
CTS
RxD
RTS
TxD
CTS
RxD
RTS
TxD
CTS
RxD
[B or C]
[A or D]
Terminator
(bit9)
Terminator
(bit9)
Insert the
Terminator
Not insert
the Terminator
Not insert
the Terminator
Figure 2.3. Party Line Connection

2. Setup
COM-1PD(USB)H 11
- Full-duplex
TxD
RxD
RxD
TxD
109
87654321
ON
109
87654321
ON
RTS
TxD
CTS
RxD
RTS
TxD
CTS
RxD
Terminator(bit9) Terminator(bit7)
Terminator(bit7) Terminator(bit9)
Set the terminator of RTS, CTS to OFF.
Insert the
terminator
Not insert the
terminator
Figure 2.4. Loopbacking RTS and CTS
TxD
RxD
RxD
TxD
RTS
CTS
CTS
RTS
109
87654321
ON
109
87654321
ON
RTS
TxD
CTS
RxD
RTS
TxD
CTS
RxD
RTS
TxD
CTS
RxD
Terminator(bit9) Terminator(bit7)
Terminator(bit7) Terminator(bit9)
Terminator(bit10) Terminator(bit8)
Terminator(bit8) Terminator(bit10)
Insert the
terminator
Not insert the
terminator
Figure 2.5. Connecting RTS and CTS to external device
Illustrated below are the peripheral circuits for the data transmission mode setting and terminator setting
switches.
1
2
3
4
5
6
TxEN, SEL
RTS
TxEN
TxD
RxD
RTS
CTS
DCD
DSR
RI
04 TxD+
05 TxD-
08 RxD+
09 RxD-
02 RTS+
03 RTS-
07 CTS+
06 CTS-
DTR
7
8
9
10
Termi na t o r
100Ω
Figure 2.6. Equivalent Circuits

2. Setup
12 COM-1PD(USB)H
Step 2 Installing the Hardware
Under Windows, you have to let the OS detect the remote device. The process is referred to as
installing the hardware.
When using multiple converters, install one at a time and complete setup for the previous
converter before starting to install the next converter.
Connecting the converter
(1) Turn on the power to the PC before connecting the product.
(2) When the PC has been up and running, plug the USB interface connector to a USB port in the PC.
The converter can also be connected to the PC via a USB hub.
USB ports
Figure 2.7. Connecting the converter
CAUTION
It may cause a trouble in recognizing and operating the device according to the kind of USB hub.
If you use the USB hub, we encourage you to take advantage of the CONTEC’s product loan
service to confirm operation before purchasing.

2. Setup
COM-1PD(USB)H 13
Setting with the Found New Hardware Wizard
(1) The “Found New Hardware Wizard” will be started.
(2) Select “Install from a list or specific location[Advanced]”, then click on the [Next] button.
(3) Specify that folder on the CD-ROM which contains the setup information (INF) file to register the
converter.
Source folder is “(CD-ROM drive letter)\USB\COM1USB”.
* Be sure to uncheck [Search removable media (floppy, CD-ROM)].

2. Setup
14 COM-1PD(USB)H
(4) In Windows XP, the Hardware Wizard displays the following alert dialog box when you have
located the INF file. This dialog box appears, only indicating that the relevant driver has not
passed Windows Logo testing, and it can be ignored without developing any problem with the
operation of the terminal.
In this case, click on the [Continue Anyway] button.
When completing the installation, push the completion button and close the wizard.
(5) After that, do the same operation so that you can confirm the COM port.
You have now finished installing the hardware.

2. Setup
COM-1PD(USB)H 15
Step 3 Initializing the Software
The COM ports are already assigned by the hardware installation step.
Run Device Manager as described below if you wish to view or modify the COM port settings.
Start Device Manager
(1) Select "System" from "Control Panel" and start [Device Manager].
(2) Make sure that the detected USB device is listed in the "Universal Serial Bus controllers" folder.
(3) Check that the new COM ports are displayed in the [Ports] folder.
Updating the Settings
(1) If you wish to change a port number, open the properties page for the port and click the
[Advanced…] button under [Port Settings].
(2) Use the [COM Port Number] combo box to modify the COM port number.
You have now finished installing the initial setting of Software.