Continental Refrigerator DT User manual

Continental eBike System
Original instructions
Battery DT & iDT

3Continental eBike System – BATTERY
Table of Contents
1 Overview ....................................................... 4
1.1 CeBS components................................. 4
1.2 Battery ....................................................... 4
2 Basic Information ...................................... 5
2.1 Terms used............................................... 5
2.2 Applicable documents........................ 5
2.3 Reading and storing
the user manual..................................... 5
2.4 Intended use............................................ 5
2.5 Key/legend............................................... 6
2.5.1 Marking of instructions................................ 6
2.5.2 Displayed symbols............................................6
3 Battery Safety
Instructions .................................................. 8
4 Model Variants
and Technical Data.................................... 9
4.1 Battery model variants .......................9
4.2 Technical data of the battery ........... 9
5 Operation ....................................................10
5.1 Preparation:
Charging the battery ......................... 10
5.1.1 Connecting/disconnecting
the charger.............................................................10
5.1.2 Charging.....................................................................11
5.1.3 Charging time........................................................11
5.2 Use: Handling the battery
on the eBike ............................................ 11
5.2.1 Inserting/removing
battery iDT 660 DCW...................................12
5.2.2 Inserting/removing batteries
iDT 600 and iDT 450.....................................12
5.2.3 Inserting/removing
battery DT 500....................................................13
5.2.4 Viewing the battery charge level
(SOC) & health (SOH).....................................14
5.2.5 Battery modes .....................................................14
5.2.6 Setting the battery to
hibernation mode.............................................15
6 Cleaning and Maintenance.................. 16
6.1 Cleaning .................................................. 16
6.2 Maintenance.......................................... 16
7 Rectifying malfunctions ....................... 16
8 Storage......................................................... 16
9 Transport......................................................17
9.1 Transporting the eBike
with CeBS.................................................17
9.2 Sending the battery by post ............17
10 Disposal ........................................................17

4Continental eBike System – BATTERY
1 Overview
1.1 CeBS components
Drive unit
Battery Display
Remote
Charger
1.2 Battery
Integral downtube battery
Models:
iDT 660 DCW
iDT 600
iDT 450
Add-on downtube battery
Model:
DT 500

5Continental eBike System – BATTERY
2 Basic Information
2.1 Terms used
The following abbreviations and terms are used
in this document:
Abbreviation/
term
Used for
User manual Original instructions
CeBS Continental eBike System
eBike Electrically power assisted
cycles or EPAC for short
For example, so-called
"pedelecs" and other types
of cycle with electrical
power assistance.
2.2 Applicable documents
This document is part of the CeBS user manual
and is based on the directives and regulations
valid within the European Union. The complete
CeBS user manual comprises all the documents
relating to the individual CeBS components incor-
porated into your eBike. Refer to the accompany
data sheet from the eBike manufacturer for infor-
mation on the component combination based on
the relevant configuration of the CeBS installed in
your eBike.
2.3 Reading and storing
the user manual
Before using the eBike and installed CeBS, care-
fully read through all the documents in the user
manual, in particular the safety instructions.
Failure to observe the instructions in the user
manual can lead to serious injuries or damage to
the CeBS.
Keep the user manual close at hand for future
reference. Should you ever pass the eBike and
installed CeBS to a third party, always hand over
the complete user manual (incl. all associated
documents) as well.
In addition to the CeBS user manual, always read
and observe the user manual accompanying
your eBike and any add-on parts.
2.4 Intended use
The CeBS is designed as a drive system for
eBikes. The drive provides the rider with pedal-
ling assistance up to a statutory maximum riding
speed. The motor support is adapted to the effort
exerted by the rider depending on the support
level selected. The preset support level affects
the range and wear of the CeBS. The speed is
calculated based on the wheel speed and tyre
circumference. The tyre size, circumference and
height are therefore important influential factors.
Tyre pressure and wear also have an influence on
the resulting speed.
Your local cycle dealer will be able to readjust
the wheel circumference to a certain extent to
compensate for tolerances.
The CeBS comprises several components ( see
"1.1 Overview" ), one of which is the "Battery"
described in this document. The battery is
intended to supply power to the CeBS.
The combination of CeBS components installed
on your eBike has been adapted specially to your
eBike and these components may only be used
in the original combination.
Always observe the manufacturer’s instructions
on intended use of the eBike (e.g. use on certain
types of terrain or similar).
In order to avoid hazards, do not misuse the
battery or eBike to which the battery is fitted in
any of the ways described below:
• Use of the eBike to take part in competitions
and perform jumps, stunts or tricks.
• Incorrectly performed repairs and/or mainte-
nance as well as manipulating the battery or
the eBike fitted with the battery (e.g. tuning).
• Opening and modifying the battery.
• Neither the component combination nor the
battery may be modified.
WARNING!
Any foreseeable misuse, in particular
resulting from tuning, will forfeit the CE
mark of the eBike (EPAC up to 25km/h) – with all
the legal implications. Tuning includes any unau-
thorised modifications made to the CeBS or eBike
that manipulate the performance in any way. Any
accidents that can be attributed to technical
manipulation may be subject to high personal
liability costs and criminal prosecution.

6Continental eBike System – BATTERY
Improper use of the CeBS components or the
eBike to which they are fitted can cause accidents,
serious injuries and damage to the CeBS.
Continental Bicycle Systems GmbH & Co. KG shall
assume no liability or warranty for personal injury
and/or material damage caused by improper use.
2.5 Key/legend
2.5.1 Marking of instructions
All safety instructions, warnings and additional or
more detailed information in this user manual is
marked as follows.
WARNING!
Medium level risk that may result in serious or
fatal injury if not prevented.
CAUTION!
Low level risk that may result in moderate or
minor injury if not prevented.
ATTENTION!
Warns of possible material damage.
NOTE:
The signal word highlights additional informa-
tion that may allow you to handle/operate the
unit more easily.
see "XXX"
(e.g. see "2.5 Key/legend" )
refers to a chapter in the same document
see document COMPONENT
refers to the document for the specified CeBS
component
2.5.2 Displayed symbols
The following symbols may appear in this user
manual, on CeBS components or packaging.
Read and observe the user manual.
Symbol indicating that electrical
equipment must not be disposed of
together with domestic or residual
waste. Always dispose of marked
electrical equipment at suitable
collection points.
Symbol indicating that batteries
must not be disposed of together
with domestic or residual waste.
Always dispose of marked batteries
at suitable collection points.
Always dispose of lithium-ion
batteries correctly at a suitable
collection point.
This symbol indicates that the
product meets all community regu-
lations applicable in the European
Economic Area.
Symbol indicating that products
must always be used indoors.
The 230 V~/50 Hz mains connection
has double insulation (protection
class II).
Warning of hot surfaces!
Surfaces marked with this symbol
may heat up to temperatures of
60 °C or more.
General warning sign WARNING
Warning: Risk of explosion if battery
is handled incorrectly!
Keep away from naked flames.

7Continental eBike System – BATTERY
Do not short-circuit the battery.
Do not immerse the battery in fluids.
max.60°C
Do not expose the battery to temper-
atures exceeding +60 °C.
Do not destroy the battery.
Do not throw the battery into a fire.
T 2.5A
The charger is fitted with a T 2.5 A
safety fuse.

8Continental eBike System – BATTERY
3 Battery Safety
Instructions
WARNING!
Fire hazard!
Voltage is present at the charging ports of the
battery models iDT 600, iDT 450 and DT 500
and at the charging port of the eBike with battery
model iDT 660 DCW when the battery is inserted
in the eBike and the CeBS is switched on. Improper
handling may result in an electric shock.
» Always cover the charging port on the battery
and the eBike after charging.
» Do not touch the plug contacts on the
charging ports and protect them against
contact by third parties.
» Never insert objects or other plug connec-
tions in the charging ports.
» Protect the charging ports from moisture.
WARNING!
Risk of explosion!
Batteries may explode if handled incorrectly.
» Always use original CeBS batteries to supply
power to your eBike fitted with a CeBS.
» Only use the CeBS battery to supply power to
your eBike fitted with a CeBS. Do not use the
battery for other purposes.
» Always inspect the battery for damage prior
to use. Do not use the battery unless it is
in perfect condition. Never use or charge a
damaged battery.
» Never attempt to open a battery.
» If your battery sustains a fall or impact, have it
inspected by your local cycle dealer.
» Always wear protective gloves when handling
a damaged battery.
» Keep the battery away from naked flames,
heat sources (e.g. strong sunlight) and liquids.
» Always use the original CeBS charger to
charge the battery.
» If a battery starts to burn or explodes:
– Make sure that you and any other people
or animals vacate the area immediately.
– Call the fire brigade.
– Keep away from the battery.
– Never attempt to extinguish a burning
battery with water.
WARNING!
Fire hazard!
Handling the battery incorrectly poses a risk of
fire.
» The battery may heat up while charging and
during operation. Keep flammable materials
away from the battery. Always charge the
battery in a dry, fireproof location.
» Do not short-circuit the battery.
» Keep the battery away from metal objects
such as coins, paper clips, screws or similar
and make sure you do not store the battery
together with metal objects (in a drawer, for
example). Metal objects can short-circuit the
battery.
WARNING!
Risk of accident and injury!
A CeBS that starts up unexpectedly may cause
accidents that result in injuries.
» Always remove the battery from the eBike:
– before transporting the eBike,
– before performing any kind of work on the
eBike,
– if you do not intend to use the eBike for
extended periods.
WARNING!
Risk of chemical burns!
You may suffer chemical burns when coming
into contact with battery acid. If acid comes into
contact with your eyes, you may suffer from loss
of vision. A damaged battery may emit gases that
can irritate respiratory passages.
» Do not touch any fluid escaping from the
battery.
» If you accidentally come into contact with
battery acid, immediately rinse the affected
part of the body thoroughly under plenty of
running water and seek immediate medical
assistance, especially if your eyes or mucous
membranes are affected.
» Protect the battery against impacts, mechan-
ical effects and other sources of stress.
» If you suspect that you could have inhaled
gas escaping from the battery, go out into
the fresh air immediately and seek medical
attention as soon as possible.

9Continental eBike System – BATTERY
4 Model Variants
and Technical Data
4.1 Battery model variants
The "Battery" is available in a range of model
variants with different exterior designs, technical
details and modes of operation.
One of the models of battery listed below supplies
power to the CeBS, depending on the model:
• iDT 660 DCW
• iDT 600
• iDT 450
• DT 500
NOTE: Refer to the information on compatibility
(charger) in the technical data accompanying
your model of battery. Always use batteries and
chargers that are compatible with one another.
4.2 Technical data of the battery
Product name: iDT 660 DCW iDT 600 iDT 450 DT 500
Article number: 6802200486 6802200476/
6802200328
6802200375 6802200329
Serial number: See type plate
Production date: See type plate
Rated voltage: 47.3 V 43.6 V 43.2 V 43.4 V
Battery type: Lithium-ion battery
Capacity: 660 Wh 600 Wh 450 Wh 500 Wh
Max. voltage: 54.6 V 50.4 V 50.4 V 50.4 V
Max. current: 20 A
Protection category: IP65
Hibernation mode: Activated after 100 minutes of inactivity
Dimensions
(beyond the CeBS): 424×75×87 mm 411×76×88 mm 411×76×88 mm 335×81×108 mm
Weight: 3.7 kg 3.2 kg 3.1 kg 3.0 kg
Operating temperature: -10 to 50 °C
Charging temperature: 2 to 43 °C
Storage temperature
(periods of up to
3 months): -10 to 40 °C (ideal 20 °C)
Compatibility (charger): 48 V charger
13 S 165 W DCW
(6802200483)
48 V charger
12 S 165 W
(6802200374)
48 V charger
12 S 165 W
(6802200374)
48 V charger
12 S 165 W
(6802200374)
WARNING!
Danger to children!
This equipment is not intended for use by chil-
dren. Risk of injury from incorrect handling.
» Do not allow children to replace batteries
without adult supervision.

10Continental eBike System – BATTERY
5 Operation
5.1 Preparation:
Charging the battery
WARNING!
Risk of explosion!
Batteries may explode if handled incorrectly.
» Always use the model variant of the battery
delivered together with your eBike.
» Never attempt to charge a damaged battery.
» Always use a compatible original CeBS
charger to charge the battery.
» Do not leave the battery and charger unat-
tended while charging.
WARNING!
Risk of electric shock!
Voltage is present at the charging ports of the
battery models iDT 600, iDT 450 and DT 500
and at the charging port of the eBike with battery
model iDT 660 DCW when the battery is inserted
in the eBike and the CeBS is switched on. Improper
handling may result in an electric shock.
» Always cover the charging port on the battery
and the eBike after charging.
5.1.1 Connecting/disconnecting the
charger
NOTE: All models of battery ( see "4.1 Battery
model variants" ) can be installed in the eBike and
charged separately from the eBike.
The iDT 660 DCW model is charged separately
from the eBike via the charging port 2on the
battery. When charging the battery in situ on
the eBike, always use the eBike’s charging port
3( see Fig. "Charging battery iDT 660 DCW:
battery charging port" and Fig. "Charging battery
iDT 660 DCW: eBike charging port" ).
Always charge the iDT 600, iDT 450 and DT 500
models via the charging port 2on the battery
( see Fig. "Charging battery iDT 600/iDT 450" and
Fig. "Charging battery DT 500" ).
1. Check whether the battery is damaged (visual
inspection).
2. Connect the charger to the power supply
( see document CHARGER ).
3. Remove the cover from the charging port 2
or 3.
NOTE: The charging port 2on battery model
iDT 660 DCW is not covered when the unit is
disassembled.
4. Insert the connector 1on the charging
cable into the charging port on the battery
2or the eBike 3.
NOTE: Charging starts automatically when
the battery and charger are connected to one
another.
If the battery has charged completely or you wish
to interrupt the charging process:
5. First remove the charging plug 1from the
charging port on the battery 2or eBike 3
and then disconnect the charger from the
power supply ( see document CHARGER ).
6. Reattach the cap to the charging port 2or
3.
NOTE: The charging port 2on battery model
iDT 660 DCW is not covered when the unit is
disassembled.
1
2
Fig.: Charging battery iDT 660 DCW: battery
charging port
1
33
Fig.: Charging battery iDT 660 DCW: eBike
charging port
2
1
Fig.: Charging battery iDT 600/iDT 450