Control-J BlueMAX Service manual

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BlueMAX)
Bluetooth(Adapter)
Installation)Instructions)
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Document)no.)2456-05)
Date:)2017-03-20)
Revision)3)
Approved:)
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Control-J)Pty.)Ltd.)
100)Hursley)Rd.)
Redbank)NSW)2446)
Australia)
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Document!number!2456-05!Revision!3!
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Copyright)©)2017)Control-J)Pty.)Ltd.!
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Document!number!2456-05!Revision!3!
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Date
Revision
Document Changes
2017-02-17!
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Initial!Draft!
2017-02-22!
2!
Revised!document!list!
2017-02-22!
3!
Placard!CB;!Flight!manual!supplement!
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Document!number!2456-05!Revision!3!
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1!Introduction!.........................................................................................................................................................................!6!
1.1!The)BlueMAX)module).....................................................................................................................................................)6!
1.2!Applicability).......................................................................................................................................................................)6!
2!Definitions!.............................................................................................................................................................................!6!
3!Specifications!.......................................................................................................................................................................!7!
4!Referenced!Documents!....................................................................................................................................................!7!
5!Power!requirements!.........................................................................................................................................................!7!
6!Preparation!for!installation!...........................................................................................................................................!7!
6.1!Aircraft)identification)....................................................................................................................................................)7!
6.2!Verifying)presence)of)SIU)..............................................................................................................................................)8!
a)!Missing!connectors!in!SIU!aircraft!.....................................................................................................................................!9!
6.3!Verify)primary)engine)data)on)PFD)for)DAU)aircraft)......................................................................................)9!
7!Installation!with!MFD!permanently!removed!....................................................................................................!10!
8!Parts!required!...................................................................................................................................................................!11!
9!Tools!required!..................................................................................................................................................................!11!
9.1!Probing)connector)P1426B)......................................................................................................................................)11!
10!Installation!procedure!................................................................................................................................................!12!
10.1!..!SIU)aircraft)-)if)the)MFD)has)been)permanently)removed)...........................................................................)12!
10.2!..!SIU)aircraft)–)with)MFD)fitted.)................................................................................................................................)12!
10.3!..!DAU)G2)Aircraft).............................................................................................................................................................)13!
10.4!..!G3)Aircraft)........................................................................................................................................................................)13!
11!Post!install!checks!........................................................................................................................................................!13!
12!Weight!and!balance!.....................................................................................................................................................!13!
13!Logbook!entry!................................................................................................................................................................!14!
14!Instructions!for!continued!airworthiness!.........................................................................................................!14!
15!Removal!of!the!BlueMAX!installation!..................................................................................................................!14!
16!Technical!support!.........................................................................................................................................................!14!
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Document!number!2456-05!Revision!3!
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Table!1:!BlueMAX!Technical!specifications!............................................................................................................!7!
Table!2:!Referenced!Documents!..................................................................................................................................!8!
Table!3:!Engine!monitor!types!..................................................................................................................................!10!
Table!4:!BlueMAX!part!numbers!..............................................................................................................................!11!
)#259)6?)@2AB:35)
Figure!1:!Analog!engine!instruments!........................................................................................................................!9!
Figure!2:!Primary!engine!data!on!PFD!...................................................................................................................!10!
Figure!3:!Probing!P1426B!...........................................................................................................................................!12!

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D*79:6EBF9267))
DGD -H3)">B3&'()I6EB>3)
The!BlueMAX!module!captures!serial!data!from!an!Avidyne!engine!monitoring!system!
and!streams!it!via!Bluetooth!Low!Energy!to!portable!devices.!This!enables!
supplementary!engine!data!to!be!displayed!and!logged!on!a!portable!device.!
The!BlueMAX!installation!is!not!intended!to!replace!primary!engine!instruments.!
Optionally,!the!module!may!also!be!connected!to!the!serial!GPS!data!transmitted!by!the!
#1!GPS!navigator!to!the!MFD,!providing!navigation!data!to!the!portable!device!via!
Bluetooth!to!enable!calculations!such!as!fuel!at!destination.!
DGJ 'KK>2F<=2>29;)
The!BlueMAX!module!is!intended!for!installation!into!aircraft!already!fitted!with!an!
Avidyne!engine!monitoring!system,!utilizing!either!a!Data!Acquisition!Unit!(DAU)!or!a!
Serial!Interface!Unit!(SIU.)!The!majority!of!such!installations!are!in!Cirrus!SR22!and!
SR20!aircraft,!and!these!instructions!relate!specifically!to!those!models.!!
JL3?27292675)
The!following!abbreviations!and!acronyms!are!used!in!this!document:!
BLE!! Bluetooth!Low!Energy!–!the!radio!protocol!used!by!the!BlueMAX!module,!
operating!at!2.4GHz.!
DAU!Data!Acquisition!Unit!–!one!of!the!two!interface!modules!used!by!Avidyne!to!
collect!analog!engine!data!and!convert!to!RS-232!serial!data.!
SIU!The!other!Avidyne!interface!module,!used!on!older!aircraft.!
DTU!Data!Transfer!Unit!–!a!module!installed!in!G3!aircraft!which!collects!aircraft!
data!and!transmits!it!to!a!logging!module.!
EMAX!Avidyne’s!product!name!for!the!engine!monitoring!system.!
MFD!Multi!Function!Display!–!a!panel-mounted!display!used!to!display!non-flight-
critical!data,!including!supplementary!engine!data.!
EX5000!The!Avidyne!MFD!installed!in!Cirrus!SR22!and!SR20!aircraft.!
PFD!Primary!Flight!Display!–!a!panel!mounted!display!for!flight-critical!
information.!
RS-232!A!serial!data!format!used!for!low-speed!communication!between!electronic!
devices.!!
AMM!The!Cirrus!Aircraft!Maintenance!Manual!(see!Table!2:!Referenced!
Documents.)!!
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N,K3F2?2F<92675)
Size!(module!only)!
55.2!x!52!x!19mm!
Weight!(installed,!including!harness)!
Less!than!100g!
Voltage!
5-35!V!DC!
Current!
Maximum:!10mA;!Average:!2mA!
Transmission!protocol!
Bluetooth!Low!Energy!(2.4GHz)!
Transmission!power!(peak)!
4!dBM!(2.5!mW)!
Table!1:!BlueMAX!Technical!specifications!
O/3?3:37F3E)L6FBI3795)
The!documents!referred!to!in!these!instructions!are!listed!in!Table!2:!Referenced!
Documents.!
PQ6R3:):3SB2:3I3795)
The!BlueMAX!module!draws!a!maximum!of!only!10mA!and!may!be!supplied!from!an!
existing!breaker.!It!is!recommended!that!it!be!supplied!from!the!convenience!power!
breaker!CB638!(5A!or!3A!depending!on!aircraft!configuration)!on!the!non-essential!bus.!
All!power!wiring!to!the!BlueMAX!adapter!should!be!20AWG,!which!is!rated!to!7.5A!per!
AC!43.13-1B.!
CQ:3K<:<9267)?6:)2759<>><9267)
CGD '2:F:<?9)2E3792?2F<9267)
Cirrus!aircraft!fitted!with!Perspective!avionics!are!not!eligible!for!BlueMAX!installation.!
Cirrus!aircraft!fitted!with!Avidyne!EMAX!engine!monitoring!fall!into!two!general!
categories!–!those!fitted!with!an!SIU!or!those!fitted!with!a!DAU.!SIUs!are!fitted!only!to!
early!serial!numbers!and!can!be!identified!by!the!presence!of!analog!engine!instruments!
on!the!right!hand!side!of!the!instrument!panel.!Note!that!that!the!SIU!was!an!option,!and!
may!not!be!fitted!to!all!applicable!aircraft.!Later!Avidyne-equipped!aircraft!do!not!have!
the!analog!instruments!on!the!panel!(there!is!a!glove!box!in!the!location!where!the!
engine!instruments!were)!and!all!these!aircraft!are!fitted!with!a!DAU.!The!DAU!provides!
two!RS-232!outputs,!one!feeds!the!MFD!and!is!used!for!connection!to!the!BlueMAX!
module,!and!the!other!feeds!the!PFD!which!displays!the!primary!engine!
instrumentation.!!

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Document!number!2456-05!Revision!3!
!
Title!
Document!
number!
Rev!
Date!
Internal!documents!
SIU!harness!
2350-07!
2!
2017-02-20!
P528!harness!
2350-06!
2!
2017-02-20!
DAU!harness!
2350-08!
2!
2017-02-20!
G3!harness!
2350-11!
2!
2017-02-20!
BlueMAX!installation!–!SIU!
2350-09!
1!
2017-02-15!
BlueMAX!installation!–!DAU!G2!
2350-10!
1!
2017-02-15!
BlueMAX!installation!–!DAU!G3!
2350-12!
1!
2017-02-16!
BlueMAX!installation!-!MFD!removed!
2530-13!
1!
2017-02-17!
BlueMAX!module!–!circuit!
2530-16!
3!
2017-02-22!
BlueMAX!module!-!mechanical!
2350-01!
2!
2017-02-22!
! ! External!documents!
AIRPLANE!WIRING!MANUAL!
FOR!THE!CIRRUS!SR22!AND!SR22T!
13775-001!
D4!
2016-01-01!
AIRPLANE!WIRING!MANUAL!FOR!THE!
CIRRUS!SR20!
12129-001
C5!
2016-01-01!
AIRPLANE!MAINTENANCE!MANUAL!FOR!THE!
CIRRUS!SR20!
12137-001
B7!
2016-01-01!
AIRPLANE!MAINTENANCE!MANUAL!FOR!THE!
CIRRUS!SR22!AND!SR22T!
13773-001
B6!
2016-01-01!
ACCEPTABLE!METHODS!TECHNIQUES,!AND!
PRACTICES⎯AIRCRAFT!INSPECTION!AND!
REPAIR!
AC 43.13-1B
1!
1998-09-08!
Table!2:!Referenced!Documents!
CGJ U3:2?;27A)K:3537F3)6?),*$)
If!the!aircraft!is!fitted!with!analog!engine!instruments!as!shown!in!Figure!1:!Analog!
engine!instruments,!confirm!the!presence!of!an!SIU!either!by!verifying!that!the!MFD!
displays!engine!data!on!the!Engine!page,!or!visually!confirm!the!presence!of!an!SIU!
mounted!on!the!co-pilot!side!kick!panel!(below!the!analog!engine!instruments.)!Refer!to!
the!Cirrus!AMM!chapter!77-40.!If!the!aircraft!has!analog!engine!instruments!and!no!SIU!
the!BlueMAX!module!cannot!be!installed.!

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The!SIU!serial!data!is!connected!from!the!SIU!to!the!MFD!by!cable!ANMD977-22!(refer!to!
Cirrus!Wiring!Manual!chapter!77-00-01)!and!in!SR22s!with!serial!numbers!1087!and!
above,!and!SR20s!with!serial!numbers!1456!and!above,!this!cable!incorporates!a!pair!of!
connectors!labelled!J719/P719!which!provides!a!convenient!place!to!insert!the!adapter!
harness!p/n!4370-03.!Aircraft!with!serial!numbers!below!those!ranges!may!not!have!
J719/P719!fitted!and!installation!of!BlueMAX!!will!be!facilitated!if!those!connectors!are!
installed!in!accordance!with!the!Cirrus!Wiring!Manual!chapter!77-00-01.!The!necessary!
connectors!can!be!ordered!from!Control-J!as!part!number!4370-9869.!
!
Figure!1:!Analog!engine!instruments!
CGN U3:2?;)K:2I<:;)37A273)E<9<)67)Q@L)?6:)L'$)<2:F:<?9)
DAU!equipped!aircraft!display!primary!engine!data!on!the!PFD,!but!this!requires!that!the!
software!version!installed!on!the!PFD!supports!this!display.!To!verify!this,!power!up!the!
aircraft!and!inspect!the!lower!right!area!of!the!PFD.!There!should!be!a!data!block!with!
primary!engine!data!as!shown!in!Figure!2:!Primary!engine!data!on!PFD.!If!this!data!is!
absent,!the!PFD!software!must!be!upgraded!before!installing!BlueMAX.!
The!applicable!aircraft!models,!serial!numbers!and!configurations!are!summarised!in!
Table!3:!Engine!monitor!types.!

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Figure!2:!Primary!engine!data!on!PFD!
Model!
Serial!numbers!
Interface!type!
Notes!
G1/G2!SR22!!
0002!-!1601,!1603!-
1643!and!1645!-!
1662!
SIU!
SIU!must!be!fitted.!
G2!SR22!!
1602,!1644,!1663!-
2437!
DAU!G2!
Verify!primary!
engine!data!
displayed!on!PFD!
G3!SR22!(with!
Avidyne!Avionics)!
2438!and!
subsequent!
DAU!G3!
Verify!primary!
engine!data!
displayed!on!PFD!
G1/G2!SR20!!
1005!-!1581!
SIU!
SIU!must!be!fitted.!
G2!SR20!!
1582!-!1877,!1879!-!
1885!
DAU!G2!
Verify!primary!
engine!data!
displayed!on!PFD!
G3!SR20!(with!
Avidyne!Avionics)!
1878,!1886!&!
subsequent!
DAU!G3!
Verify!primary!
engine!data!
displayed!on!PFD!
Table!3:!Engine!monitor!types!
M*759<>><9267)R29H)&@L)K3:I<7379>;):3I643E)
If!the!MFD!has!been!permanently!removed!from!the!aircraft,!an!alternative!installation!
method!is!to!connect!the!BlueMAX!module!to!the!now!unused!MFD!connector.!This!
connector!is!shown!in!the!Cirrus!Wiring!Manual!as!P528.!This!provides!serial!engine!

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data,!serial!GPS!data!(SIU!aircraft!only)!and!power!in!a!single!connector.!An!adapter!
harness!p/n!4370-9630!is!available!to!plug!directly!into!P528.!
Installation!in!DAU!equipped!aircraft!will!be!the!same!regardless!of!whether!the!MFD!is!
fitted!or!not,!as!the!MFD!connector!P528!in!DAU!equipped!aircraft!does!not!receive!GPS!
data!over!RS232,!so!connection!via!P528!is!not!recommended.!
TQ<:95):3SB2:3E)
Installation!of!BlueMAX!requires!the!BlueMAX!module!and!an!adapter!harness!which!
connects!it!to!the!aircraft!wiring.!The!harness!for!SIU!and!DAU!aircraft!are!different!–!
order!the!correct!parts!as!listed!in!Table!4:!BlueMAX!part!numbers.!The!kit!part!
numbers!include!the!BlueMAX!module!and!the!appropriate!harness!and!connectors!
(where!necessary.)!In!addition,!there!may!be!cable!ties,!wire,!splices!and!other!common!
electrical!parts!required!–!these!are!not!included!in!the!kit.!
!
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Installation!type!
BlueMAX!
module!
Adapter!
Harness!
Connectors!
Kit!
SIU!
4370-2730!
4370-5146!
N/A!
4370-8012!
SIU!(J719/P719!not!
present)!
4370-2730!
4370-5146!
4370-9869!
4370-1477!
DAU!G2!
4370-2730!
4370-2720!
N/A!
4370-4451!
DAU!G3!
4370-2730!
4370-8434!
N/A!
4370-4734!
SIU!with!MFD!
permanently!removed!
4370-2730!
4370-9630!
N/A!
4370-5604!
Table!4:!BlueMAX!part!numbers!
V-66>5):3SB2:3E)
For!post!installation!checkout!a!BLE!scanner!will!be!required.!BLE!scanners!are!
available!as!apps!for!installation!on!Android!or!iOS!portable!devices.!
Standard!tools!will!be!required.!
VGD Q:6=27A)F6773F96:)QDOJC")
If!it!is!required!to!probe!the!connector!P1426B!(this!is!the!one!that!plugs!into!the!
BlueMAX!module)!to!confirm!continuity!or!measure!power!supply!voltage,!do!NOT!
insert!a!probe!into!the!pin!opening!as!this!will!damage!the!terminal.!Use!a!fine!probe!
(0.66mm!or!smaller)!in!the!probe!opening!below!the!pin!opening!–!see!Figure!3:!Probing!
P1426B.!

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Figure!3:!Probing!P1426B!
DX *759<>><9267)K:6F3EB:3)
Install!the!BlueMAX!system!in!accordance!with!one!of!the!following!procedures.!All!
wiring!should!be!performed!in!accordance!with!AC!43.13-1B.!
DXGD ,*$)<2:F:<?9)Y)2?)9H3)&@L)H<5)=337)K3:I<7379>;):3I643E)
a) Gain!access!behind!the!instrument!panel!through!the!opening!where!the!MFD!
was!previously!fitted.!
b) Plug!P528!adapter!harness!p/n!4370-9630!into!the!MFD!connector!P528.!
c) Plug!the!BlueMAX!module!into!the!other!end!of!the!adapter!harness.!
d) Secure!the!module!and!cabling!to!existing!structure!or!wire!bundles!using!cable!
ties.!
DXGJ ,*$)<2:F:<?9)Z)R29H)&@L)?2993EG)
a) Remove!MFD!to!gain!access!behind!the!instrument!panel.!
b) Locate!P719!and!J719.!If!these!are!not!fitted!locate!wire!ANMD977-22!running!
from!the!SIU!to!the!MFD,!and!install!P719!and!J719!in!accordance!with!the!Cirrus!
Wiring!Manual.!
c) Disconnect!P719!and!J719!from!each!other!and!re-connect!to!the!SIU!harness!
p/n!4370-5146.
d) If!GPS!data!is!to!be!connected!to!the!BlueMAX!module,!locate!wire!ANGP543-22!
which!runs!from!GPS1!to!the!MFD!and!splice!the!signal!wire!to!the!inner!of!the!
shielded!wire!provided!in!the!adapter!harness.!To!avoid!an!earth!loop!do!not!
connect!the!shields!together!(the!shield!is!earthed!at!the!BlueMAX!module!end.)!
e) If!GPS!data!is!not!to!be!connected,!cap!and!stow!the!shielded!cable,!or!remove!
from!the!BlueMAX!connector.!
f) Run!the!power!wire!in!the!SIU!harness!to!the!circuit!breaker!panel!and!terminate!
to!the!convenience!power!breaker!currently!labeled!“12VDC!OUTLET”.!Relabel!
the!breaker!“12VDC!OUTLET/BLUETOOTH”.!
g) Plug!the!BlueMAX!module!into!the!other!end!of!the!adapter!harness.!
h) Secure!the!module!and!cabling!to!existing!structure!or!wire!bundles!using!cable!
ties.!
i) Replace!MFD!IAW!the!Cirrus!AMM.!

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DXGN L'$)[J)'2:F:<?9)
a) Remove!MFD!to!gain!access!behind!the!instrument!panel.!
b) Locate!P1426!and!J1426.!These!will!be!directly!behind!the!MFD.!Disconnect!
P1426!and!J4126!from!each!other!and!re-connect!to!the!DAU!harness!p/n!4370-
2720.!
c) If!GPS!data!is!to!be!connected!to!the!BlueMAX!module,!locate!connector!pair!
P518/J518,!disconnect,!and!remove!the!backshell!from!J518.!Pin!9!in!P518!
should!be!empty.!!
d) The!adapter!harness!has!a!shielded!wire!attached!terminated!with!a!pre-
crimped!female!pin.!Insert!this!pin!into!J518!in!the!pin!9!position.!
e) !Replace!the!backshell!on!J518,!securing!all!cables.!Reconnect!P518!and!J518.!
f) If!GPS!data!is!not!to!be!connected,!cap!and!stow!the!shielded!cable,!or!remove!
from!the!BlueMAX!connector.!
g) Run!the!power!wire!in!the!DAU!harness!to!the!circuit!breaker!panel!and!
terminate!to!the!convenience!power!breaker!currently!labeled!“12VDC!
OUTLET”.!Relabel!the!breaker!“12VDC!OUTLET/BLUETOOTH”.!
h) Plug!the!BlueMAX!module!into!the!other!end!of!the!adapter!harness.!
i) Secure!the!module!and!cabling!to!existing!structure!or!wire!bundles!using!cable!
ties.!
j) Replace!MFD!IAW!the!Cirrus!AMM.!
DXGO [N)'2:F:<?9)
a) Remove!MFD!to!gain!access!behind!the!instrument!panel.!
b) Locate!P1047!and!J1047.!These!will!be!directly!behind!the!MFD.!Disconnect!
P1047!and!J1047!from!each!other!and!re-connect!to!the!G3!harness!p/n!4370-
8434.!
c) Run!the!power!wire!in!the!DAU!harness!to!the!circuit!breaker!panel!and!
terminate!to!the!convenience!power!breaker!currently!labeled!“12VDC!
OUTLET”.!Relabel!the!breaker!“12VDC!OUTLET/BLUETOOTH”.!
d) Plug!the!BlueMAX!module!into!the!other!end!of!the!adapter!harness.!
e) Secure!the!module!and!cabling!to!existing!structure!or!wire!bundles!using!cable!
ties.!
f) Replace!MFD!IAW!the!Cirrus!AMM.!
DD Q659)2759<>>)FH3F\5)
•Power!up!the!aircraft!and!verify!that!the!analog!instruments!(if!fitted)!or!the!PFD!
display!primary!engine!data.!
•Verify!that!the!MFD!(if!fitted)!displays!supplementary!engine!data.!
•Using!a!BLE!scanner!verify!that!the!BlueMAX!module!is!advertising!(the!default!
device!name!is!EMAX.)!This!confirms!that!the!module!is!powered!up.!Pull!the!
breaker!supplying!the!module!and!confirm!that!it!stops!advertising.!
DJ ]32AH9)<7E)=<><7F3)
The!installed!weight!of!the!BlueMAX!adapter!and!harness!is!approximately!80g!(less!
than!3!ounces)!and!results!in!a!change!in!the!CG!position!of!approximately!0.008%!MAC.!

DO)
!"#$%&'()*+,-'##'-*.+)*+,-/$0-*.+,1!
!
Document!number!2456-05!Revision!3!
!
This!is!considered!a!negligible!change!per!AC!43.13-1B!and!no!weight!and!balance!
update!is!required.!
DN @>2AH9)&<7B<>),BKK>3I379)
Complete!the!required!information!on!the!provided!Flight!Manual!Supplement!and!
insert!it!into!the!aircraft!Flight!Manual!or!POH.!
DO #6A=66\)379:;)
Make!a!suitable!logbook!entry!documenting!the!installation.!
DP *759:BF92675)?6:)F67927B3E)<2:R6:9H27355)
No!routine!maintenance!or!inspection!of!the!BlueMAX!module!is!required.!Correct!
display!of!primary!and!supplementary!engine!data!should!be!monitored!during!normal!
operation.!
DC /3I64<>)6?)9H3)">B3&'()2759<>><9267)
For!temporary!removal,!disconnect!the!module!from!P1426B!and!remove!it.!For!
permanent!removal,!remove!the!adapter!harness,!and!reconnect!P719/J719,!
P1407/J1407!or!P1426/P1426!as!appropriate,!in!accordance!with!the!Cirrus!Wiring!
Manual.!!
DM -3FH72F<>)5BKK6:9)
For!assistance!with!installation!issues!or!for!service!or!replacement!parts,!contact!
Control-J!via!email![e-mail].!
!