Control Technologies 2598-8 User manual

2500 Series PLC System Product Bulletin
2598-8 8-Point
AC Discrete Output Module
Description
The 2598-8 8-Point AC Discrete Output Module
provides eight outputs isolated in groups of
two from the CTI 2500 Series or Simatic® 505 I/
O base. The module utilizes solid-state output
circuits to switch on or off external devices such
as pilot lamps, motor starters, or solenoids. The
2598-8 is designed to switch externally supplied
11 to 240 VAC. The internal logic signals are
isolated from the external outputs to 2100 VDC.
Features
8 AC output points
Replaces Siemens® 505-4608, -4808
3000 VDC group-to-group isolation
2100 VDC channel-to-backplane isolation
Isolation in groups of two
Wide 11-240 VAC output range
2.0 Amps per output
16 Amps total module output
Individually fused outputs
Sourcing outputs
Single-wide module
Specifications
Outputs per Module: 8
Isolation: 2100 VAC channel-to-backplane
3000 VAC group-to-group
Output Voltage: 11 VAC to 240 VAC
Maximum Output Current:
2A per point
16A per module
for Class 1 Div 2 locations:
2A per point @ 50C
1.5A per point @ 60C
Maximum Surge Current: 3 Amps for 15 Sec
“ON” State Voltage Drop: 1.0 V @ 1.0 Amp
“OFF” State Leakage Current: 1 mA @ 120 VAC
Turn On Time: 1 AC cycle
Turn Off Time: 1 AC cycle
Fuses: 8, 2.5 amp, 250V,
Type: Littelfuse #21602.5,
Bussman GDA-2.5 (field replaceable)
Connector: Removable
Wire Gauge: 14 - 22 AWG
Backplane Power: 1.0 Watt max.
Module Size: Single-wide
Operating Temperature: 0oto 60oC
(32oto 140oF)
Storage Temperature: -40oto 85oC
(-40oto 185oF)
Relative Humidity: 5% to 95%
(non-condensing)
Agency Approvals:
UL, UL-Canada, Class 1 Div 2, CE
Shipping Weight: 1.5 lb. (0.68 Kg)
Copyright ©2006 Control Technology Inc. All Rights Reserved 10/28/06 Siemens® is a registered trademark of Siemens AG
Limited Product Warranty
CTI warrants that this CTI Industrial Product shall be free from defects in material and workmanship for a
period of one (1) year after purchase from CTI or from an authorized CTI Industrial Distributor. This CTI
Industrial Product will be newly manufactured from new and/or serviceable used parts which are equal to new
in the Product.
Should this CTI Industrial Product fail to be free from defects in material and workmanship at any time during
this (1) year warranty period, CTI will repair or replace (at its option) parts or Products found to be defective
and shipped prepaid by the customer to a designated CTI service location along with proof of purchase date
and associated serial number. Repair parts and replacement Product furnished under this warranty will be on
an exchange basis and will be either reconditioned or new. All exchanged parts or Products become the
property of CTI. Should any Product or part returned to CTI hereunder be found by CTI to be without defect,
CTI will return such Product or part to the customer.
This warranty does not include repair of damage to a part or Product resulting from: failure to provide a
suitable environment as specified in applicable Product specifications, or damage caused by an accident,
disaster, acts of God, neglect, abuse, misuse, transportation, alterations, attachments, accessories, supplies,
non-CTI parts, non-CTI repairs or activities, or to any damage whose proximate cause was utilities or utility
like services, or faulty installation or maintenance done by someone other than CTI.
Control Technology Inc. reserves the right to make changes to the Product in order to improve reliability,
function, or design in the pursuit of providing the best possible Product. CTI assumes no responsibility for
indirect or consequential damages resulting from the use or application of this equipment.
THE WARRANTY SET FORTH ABOVE IN THIS ARTICLE IS THE ONLY WARRANTY CTI GRANTS
AND IT IS IN LIEU OF ANY OTHER IMPLIED OR EXPRESSED GUARANTY OR WARRANTY ON CTI
PRODUCTS, INCLUDING WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR OF
FITNESS FOR A PARTICULAR PURPOSE AND IS IN LIEU OF ALL OBLIGATIONS OR LIABILITY OF
CTI FOR DAMAGES IN CONNECTION WITH LOSS, DELIVERY, USE OR PERFORMANCE OF CTI
PRODUCTS OR INTERRUPTION OF BUSINESS, LOSS OF USE, REVENUE OR PROFIT. IN NO EVENT
WILL CTI BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES.
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSE-
QUENTIAL DAMAGES FOR CONSUMER PRODUCTS, SO THE ABOVE LIMITATIONS OR EXCLU-
SIONS MAY NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER
RIGHTS WHICH MAY VARY FROM STATE TO STATE.
Repair Policy
In the event that the Product should fail during or after the warranty period, a Return Material Authorization
(RMA) number can be requested orally or in writing from CTI main offices. Whether this equipment is in or
out of warranty, a Purchase Order number provided to CTI when requesting the RMA number will aid in
expediting the repair process. The RMA number that is issued and your Purchase Order number should be
referenced on the returning equipment’s shipping documentation. Additionally, if the product is under war-
ranty, proof of purchase date and serial number must accompany the returned equipment. The current repair
and/or exchange rates can be obtained by contacting CTI’s main office at 1-800-537-8398.
When returning any module to CTI, follow proper static control precautions. Keep the module away from
polyethylene products, polystyrene products and all other static producing materials. Packing the module in its
original conductive bag is the preferred way to control static problems during shipment. Failure to observe
static control precautions may void the warranty. For additional information on static control precautions,
contact CTI’s office at 1-800-537-8398.
Control Technology Inc.
5734 Middlebrook Pike, Knoxville, TN 37921-5962
Phone: [phone] Fax: [phone] www.controltechnology.com

Channel Configuration Explanation
The 2598-8 was designed using a PCB that could also perform as a 16 or 32pt module. Hence, the PCB printing
for channels do not line up with actual 2598-8 channels. See chart below for the proper correlation of channels. For
example, if the module reported channel 4 was blown, then the user would replace the fuse marked ‘CH 10’ on
the PCB.
Grouping Configuration
The 2598-8 is shipped to allow two channels to be grouped and share a common field user power, thereby allowing
a different user power supply voltage to be used by each grouping. Jumpers J2, J4, J6, and J8 come
set in the “8 common” selection from the factory and should not be altered for proper module operaton. This
setting allows for 2 points per common operation.
For example, Channels 1-2 will share a common user power and Channels 3-4 will share another common user
power. In this example each group of two channels is isolated from the other group of two channels. Because each
group of two is isolated, the user may also change the supply voltage for each group. So, in this example, Chan-
nels 1-2 could be 240VAC outputs and Channels 3-4 could be 120VAC outputs.
Figure 4. Jumper and Fuse Configuration
Table 1. Jumper Configuration Table
Figure 1. 2598-8 2 Outputs Per Common Wiring Connector
Ch 1-2 AC Power
Not Used
Not Used
Not Used
Not Used
Ch 3-4 AC Power
Not Used
Not Used
Not Used
Not Used
Ch 5-6 AC Power
Not Used
Not Used
Not Used
Not Used
Ch 7-8 AC Power
Not Used
Not Used
Not Used
Not Used
A
R
A
1
A
C
A
5
A
6
A
7
A
8
BC
B5
B6
B7
B8
CC
C5
C6
C7
C8
DC
D5
D6
D7
D8
A
2
A
3
A
4
BR
B1
B2
B3
B4
CR
C1
C2
C3
C4
DR
D1
D2
D3
D4
Not Used
Channel 1
Channel 2
Not Used
Not Used
Not Used
Channel 3
Channel 4
Not Used
Not Used
Not Used
Channel 5
Channel 6
Not Used
Not Used
Not Used
Channel 7
Channel 8
Not Used
Not Used
Figure 2. Typical Internal Circuit
Figure 3. Typical External Wiring Diagram
Jumper Configuration
Jumper Selection
J2, J4, J5, J6 8 Common
Note:
Do not alter jumper settings from ‘8 COM-
MON’. The module is configured as needed
for proper wiring compatibility with its
Siemens® counterpart.
(see chart under channel configuration explanation)
8 pt: 1 2 - - - - - - 3 4 - - - - - - 5 6 - - - - - - 7 8 - - - - - -
32 pt: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
16pt:1234- - - - 56 78 - - - -9101112- - - -13141516- - - -
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Mode Channel/Fuse Labeling